Summary of Contents for AWH DN25-DN100 / PN 10
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Page 1: Contents
Armaturenwerk Hötensleben GmbH Operating Instructions Dirt Trap Type: DN25 - DN100 / PN10 (Translation) - Page 2 Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions Note This instruction manual is part of the installation procedure and has to be acces- sible for operators and maintenance personnel at any time. The safety instructions contained therein have to be observed. In case of a resale of the installation the instruction manual has to be delivered with the installation.
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Page 3: Table Of Contents
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 1. Contents 1.1 Table of Contents Page Contents Table of Contents Table of Pictures Declaration of Installation Overview and Intended Use Overview Intended Use Technical Data Materials in Contact with the Product Connection Variants, Type Series, Dimensions General Data Safety / Hazards... -
Page 4: Declaration Of Installation
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 1.3 Declaration of Installation rmaturenwerk ötensleben GmbH Schulstraße 5 - 6 -39393 Hoetensleben Declaration of Installation as required by the - EC Directive: Pressure Equipment Directive 97/23/EC, Annex II A - EC Directive: Machinery 2006/42/EG, Annex II B We hereby declare that design of Description:... -
Page 5: Overview And Intended Use
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 2. Overview and Intended Use 2.1 Overview Pic. 2-1 Exploded View 1 Housing 2 Heavy duty clamp 3 Sealring 4 Insert 5 O-ring (only contained in the variant with a gap width of 0.25 mm) 11/13... -
Page 6: Intended Use
Operating Instructions 2.2 Intended Use AWH dirt traps have been specifically designed and manufactured for installation in piping systems with the aim of fitration liquid flow in trade and industrial applications (food industry, chemical industry, pharmaceutical industry and minimum-germ processes). -
Page 7: Technical Data
You can fi nd the technical datas heet on the product pages of the current AWH „Strainers and Sight Glases“ catalogue online or you can request it directly from Armaturenwerk Hötensleben GmbH. The names of the data sheet and the operating instructions must be identical. -
Page 8: Pic. 3-1 Connection Configurations
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions butt weld / butt weld thread / thread clamp / clamp 103.5 50.5 Rd 52 x 1/6 172.5 50.5 Rd 65 x 1/6 Rd 78 x 1/6 215.5 Rd 95 x 1/6 240.5 330.5 296.5... -
Page 9: General Data
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions DN25 - DN50 DN65 - DN100 Pic. 3-2 Variants Insert 40-50 Attention: DN25 - DN50, handle in spherical shape DN65 - DN100, handle in thumb-grip shape 3.3 General Data Ambient-temperature range Min. -
Page 10: Safety / Hazards
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 4. Safety / Hazards 4.1 Notes / Explanations Hazard „DANGER“ warns about dangerous situations. Avoid such dangerous situations! Otherwise, death or serious injuries are result. WARNING „WARNING“ warns about dangerous situations. Avoid such dangerous situations! Otherwise, death or serious injuries may result. -
Page 11: Labelling Of The Dirt Trap
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 4.2 Labelling of the Dirt Trap The information in these operating instructions only applies to the dirt trap of the type and version specifi ed on the title page. If you have any queries, specify the following correctly: - the nominal diameter (DN) - the sealing material... - Page 12 Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions The operator shall comply with local statutory provisions for: - safety of personnel (accident prevention regulations), - safety of work equipment (protective equipment and maintenance), - disposal of products (waste management laws), - disposal of materials (waste management laws), - cleaning (cleaning agents and disposal) and - environmental protection requirements.
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Page 13: Hazard Warnings
5.3 Installing Replacement and Wearing Parts We express clearly that spare and wear parts that are not delivered by AWH, are neither inspected nor certifi ed or released by AWH either. The installation and/or application of such products can, under these circumstances, modify the constructional specifi ed properties of your machine in a negative way. -
Page 14: Shutdown Procedures
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 5.4 Shutdown Procedures WARNING Before cleaning, maintenance or repair work is carried out (by experts only), the following shutdown procedure must always be completed. 1. Switch off power to higher-level plant / machine / device. 2. -
Page 15: Installation
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 6. Installation 6.1 Scope of Delivery NOTE The detailed scope of delivery is provided in the confi rmation of order. 6.2 Transport and Packaging Products from Armaturenwerk Hötensleben GmbH is carefully checked and packed before shipping, however the product may become damaged during transport. -
Page 16: Installation
The installation position should correspond to the illustrations in these operating instructions. For the installation dimensions please refer to the scale drawings of the AWH product drawing. The required space for operation and servicing is to be provided. The fl oor space required for operation and repairs must be guaranteed. -
Page 17: Installation Of The Dirt Trap With Thread/Thread
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 6.3.2 Installation of the Dirt Trap with Thread/Thread When installing the dirt trap, please keep in mind that the nipples and nuts are required to conform to an identical standard (e.g. DIN 11851 or DIN 11864). Prior to installation, check the sealing ring on the threaded connection for damage as may have occurred, and make sure the sealing ring is properly fitted. - Page 18 Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions Welding - Connect forming gas before welding. - Affix 3 to 4 tack welds before welding. Weld after-treatment - No treatment is necessary on the interior after welding. Accessible areas can be ground. - The exterior can be treated afterwards by staining, brushing, grinding and polishing.
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Page 19: Structure / Function
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 7. Structure / Function Pic. 7-1 Dirt Trap 1 Housing 2 Heavy duty clamp 3 Sealring 4 Insert 5 O-ring 11/13... -
Page 20: Assembly / Disassembly
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 8. Assembly / Disassembly 8.1 Disassembly from the System WARNING Prior to maintenance or repair work it is essential that the shutdown procedure (see section 5.4) be pursued. If the indicated measures do not succeed, please consult the manufacturer of the plant or Armaturenwerk Hötensleben GmbH. -
Page 21: Maintenance / Cleaning
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 9. Maintenance / Cleaning CAUTION The maintenance and cleaning section is intended for specialists only. Main- tenance, cleaning and repair work may only be carried out by skilled specialist personnel. -
Page 22: Malfunction, Cause, Remedy
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 10. Malfunction, Cause, Remedy WARNING Prior to maintenance or repair work it is essential that the shutdown procedure (see section 5.4) be pursued. If the indicated measures do not succeed, please consult the manufacturer of the plant or Armaturenwerk Hötensleben GmbH. -
Page 23: Emergency
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 11. Emergency In an emergency: - Activate the emergency-off function in the higher-level system (press emergency-off button). - Cut off the flow of media. 11/13... -
Page 24: Disposal
Dirt Trap - Type: DN25 - DN100 / PN10 Operating Instructions 12. Disposal Note The dirt trap mainly consists of steel (except for the seal). For disposal, relevant local environmental regulations must be taken into account. Oils and detergents must be disposed of in conformity with the local regulations and the instructions contained in the safety data sheets of the manufacturers must be observed. - Page 25 flow & process solutions Potravinářský průmysl Farmaceutický průmysl Biotechnologie Petrochemie Chemický průmysl Energetika Úprava vody Papírenství a zpracování celulózy Plynárenský průmysl Keramický průmysl Zpracovatelský průmysl Firma s tradicí od r. 1990 se při svém vzniku zaměřila na dodávky základních komponent, přístrojové a měřící techniky a dodávky technologií pro farmaceutický...
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