Summary of Contents for IVDT OP-LCM
- Page 1 OP-LCM High Reach Order Picker Load Capacity Monitor Installation & Calibration Manual OP-LCM V7 Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7 Hydraulic Pressure Transducer Mounting Location...
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Page 2: Electromagnetic Compatibility
This OP-LCM Series load capacity monitor installation & calibration guide describes how to install, calibrate, test and use your high reach order picker vehicle onboard load capacity monitor. The OP-LCM measurement technology is based on hydraulic pressure transducer and proprietary software. Following the instructions in this guide will enable you to get your system operating quickly and easily. - Page 3 The readout is compared to the maximum allowed lifting load of the vehicle at 24” load centre as per manufacturer specifications shown on the vehicle name plate. The master OP-LCM readout is updated every second and will be clearly visible to the operator on the slave indicator mounted on the lifting platform .
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Page 4: Electrical Connections
MASTER indicator mounting location There are many examples of mounting locations for the master indicator that will depend on the vehicle model. However, additional mounting items such as a flat brackets may be needed to help secure unit. Choose the most convenient mounting location on the vehicle body frame (Not to be mounted on moving operator platform). - Page 5 The system calibration procedure is done on MASTER INDICATOR The OP-LCM Series SkidWeigh calibration is automatic and is done by lifting empty forks with operator on platform just above the ground. The calibration with the known load weight is done with loaded forks and platform at the highest operational forks height for the particular high reach order picker truck.
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Page 6: Calibration Procedure
MASTER Digital Indicator (OP-LCM system calibration utilizing two push buttons) - Left button “M” is used to enter into calibration mode and to shift to the left to the next digit. - Right button “Arrow Up” is used to enter numerical increments from 0-9, wrap around. - Page 7 Calibration of empty forks with operator on platform lifted just above the ground To initiate calibration press the “M” button (use a paper clip) and hold it down for approx. 5 seconds. After approximately five-seconds the Mode LED display digit will change from Mode 8 to Mode 0. System is ready for automatic zeroing When LED display is showing Mode 0 lift the empty forks with operator on the platform just above the...
- Page 8 MASTER DIGITAL INDICATOR Example: Load Capacity Calculation (LCM %) KNOWN LOAD WEIGHT TO CALIBRATE THE SYSTEM IS 1000 pounds * VEHICLE MAXIMUM LIFT LOAD CAPACITY AT THE HIGHEST OPERATIONAL FORKS HEIGHT 3000 pounds * As per manufacturer specifications shown on the vehicle name plate Use a following formula to arrive to the LCM % value that you will have to input into the system.
- Page 9 Note: With LED display showing 500033 lift known load weight to the highest operational forks height. Press the “M” button to advance to MODE 6 and immediately lift the platform load few inches to initiate automatic calibration measurement. MODE Digit 5 Digit 4 Digit 3 Digit 2...
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Page 10: Operational Guide
Operational Guide No Operator Input Required For The OP-LCM Operation General Safety Practices For Material Handling Vehicle Stability * Experience has shown that high lift trucks that comply with the stability requirements stated in ANSI/ITSDF B56 Part III as shown of vehicle name plate are stable when properly operated. - Page 11 Lifted load will be shown in percentages of approved load capacity as per vehicle name plate taken into account the maximum allowed lift height. The OP-LCM load capacity monitor system is to be used as a general guide to assist the operator to avoid dangerous overload situations.
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