Summary of Contents for Nor-Cal Products Intellisys SoftShut TSS
- Page 1 TSS Owner’s Manual TSS - 0P - LiT 08/11 gate valve model TSS, TSS-IQA and TSS-IQD SoftShut Nor-Cal Products, Inc. Tel: 800-824-4166 1967 So. Oregon or 530-842-4457 Yreka, CA 96097 USA Fax: 530-842-9130 www.n-c.com Arrow.com. Downloaded from...
- Page 2 A-II.3 ....installation Diagram for CF-flanged TSS to CF flange ................ 16 Contact Nor-Cal Products Global Sales and Service Intellisys Customer Support Nor-Cal Products maintains sales and at 800-824-4166 service centers in over 30 countries worldwide. or visit our website Please visit our website at www.n-c.com to at www.n-c.com...
- Page 3 Customer Service Support at (800) 824-4166 or visit our web site at www.n-c.com. Nor-Cal Products’ TSS Softshut gate valves are designed for foreline isolation and downstream pressure control over a wide range of vacuum control applications in conjunction with an APC-series buried box or iQ-series on-valve controller module.
- Page 4 Refer to Tables 2.3 and 2.4 Rated input 2A, 2.25Ω (only to be operated by Nor-Cal Products’ controller models) Actuation Speed 2 sec open to closed for 2.5” – 6” valves 4 sec open to closed for 8” and 10” valves Position Resolution 1:6,144,000 steps for 2.5”...
- Page 5 NTELLISYS ALVE ODELS 2.1 - Dimension Call-outs for Standard and IQ-series TSS valves (cross-reference to Tables 2.3 and 2.4) TABLE 2.3 – STANDARD TSS DIMENSION AND WEIGHT SPECIFICATIONS (REFER TO FIGURE 2.1) TOTAL TOTAL TOTAL BONNET BODY BODY VALVE NOM. STANDARD L-POS.
- Page 6 NTELLISYS ALVE ODELS 2.1 - Dimension Call-outs for Standard and IQ-series TSS valves (cross-reference to Tables 2.3 and 2.4) TABLE 2.4 – IQ-SERIES TSS DIMENSION AND WEIGHT SPECIFICATIONS (REFER TO FIGURE 2.1) TOTAL TOTAL TOTAL BONNET BODY BODY VALVE NOM. STANDARD L-POS.
- Page 7 Nor-Cal Products can be found in Appendices I and II. if return of the product to Nor-Cal Products should become necessary, please contact intellisys Customer Service to obtain a Return Materials Authorization (RMA) Number.
- Page 8 As a result, pressure control performance may at times be affected. if satisfac- communications tory pressure control cannot be achieved with the Adaptive Pressure Control Algorithm, please contact Nor-Cal Products intellisys Customer Support. Figure 4.1 – Typical installation and configuration of a TSS-series control valve (dashed lines represent TSS-IQA or IQD installation) FIGURE 4.1 – TYPICAL INSTALLATION AND CONFIGURATION OF A...
- Page 9 MTBF well in excess of a year of typical vacuum processing. Process chemistry, temperature and type of use do however affect the moving parts of the valve and hence the necessary service interval. Therefore Nor-Cal Products recommends inspecting and servicing the valve on a regular basis to avoid unexpected failures.
- Page 10 If an operational problem does occur with the TSS control valve, please refer to the basic troubleshooting instructions below in Table 5.3, or contact Nor-Cal Products Intellisys Customer Support at 800-824-4166 to obtain additional instructions or a Return Materials Authorization number.
- Page 11 NTELLISYS ALVE ODELS 5.2 - Spare Parts and Kits Ordering Information TABLE 5.2 – SPARE PARTS AND KITS ORDERING INFORMATION R e f. Description DN-63 DN-80 DN-100 DN-160 DN-200 DN-250 TSS-BBW TSS-BBW TSS-BBW TSS-BBW TSS-BBW TSS-BBW Bonnet bolt/washer set (one each of (Total of 12 (Total of 12 (Total of 20...
- Page 12 Support to obtain instructions). Visually inspect the seal, relubricate or replace as necessary. Global Sales and Service: Nor-Cal Products maintains sales and service centers in over 30 countries worldwide. Please visit our website at http://www.n-c.com to find the center nearest you.
- Page 13 NTELLISYS ALVE ODELS APPENDIX I - Summary Valve and Controller Connection Information Controller Connection Diagrams Figures A-1 CAUTION: Do not connect cables to the valve when the controller is under power. Motor Drive For valves fitted with a motor-drive unit, connect a Nor-Cal TBV-CRD series valve cable between the motor drive and the buried-box controller. For valves fitted with iQA controllers, first confirm that the DiPswitch settings are correct for your serial communications , and then connect the appropriate cables for Gauges, Auxiliary, and Analog/TTL...
- Page 14 NTELLISYS ALVE ODELS APPENDIX I - Summary Valve and Controller Connection Information, Conti. Pin-Out Wiring Diagrams Figure A-1.2 Figure A-1.3 IQA DIP Switches Switch 2 Switch 3 Switch 1 Switch 4 IQA Analog/TTL Connector IQA Auxiliary Connector Signal Assignment Signal Assignment IQA Gauge Connector Signal Assignment TSS-OP-LiT 08/11...
- Page 15 NTELLISYS ALVE ODELS APPENDIX I - Summary Valve and Controller Connection Information, Conti. IQD Controller Figure A-1.4 IQD DeviceNet Connector Signal Assignment IQD Auxiliary Connector IQD Gauge Connector Signal Assignment Signal Assignment TSS-OP-LiT 08/11 Visit our Web Site www.n-c.com Arrow.com. Arrow.com.
- Page 16 NTELLISYS ALVE ODELS APPENDIX II - Installation Hardware TSS-OP-LiT 08/11 Visit our Web Site www.n-c.com Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
- Page 17 NTELLISYS ALVE ODELS APPENDIX II - Table Install Hardware TABLE A-II.1 – INSTALLATION HARDWARE FOR ISO-FLANGED TSS VALVES MATING TO OF-TYPE FLANGE Required Required Attachment Hardware for Flange Viton O-ring Quantity Quantity Valve Type ISO-type valve w/OF-style (item “B”) flanges (item “A”) (per side) (per side) TSS-(iQX)-...
- Page 18 NTELLISYS ALVE ODELS APPENDIX III - Valve, Accessories and Cable Assembly Ordering Information Throttling Gate Valves with IQA or IQD Control Module _ _ _ _ _ _ 1 TSS- IQX Flange Size Flange Type O-ring Option Family Size Viton (leave blank) Perlast G74P (enter PP7) 1000 CF or CFM...
- Page 19 NTELLISYS ALVE ODELS APPENDIX III - Valve, Accessories and Cable Assembly Ordering Information Cable Assemblies and Accessories TABLE A-III.1 – TSS AND APC CABLE ASSEMBLIES AND ACCESSORIES Description Nor-Cal Part Number 10’ (3 meter) APC controller-to-TSS valve cable TBV-CRD-10 10’ (3 meter) APC controller-to-15-pin CDG cable CDG-CRD-DB15-10 10’...
- Page 20 Nor-Cal unless reduced to writing and approved by an officer of Nor-Cal. Merchandise may be returned at the sole discretion of Nor-Cal Products, but not more than 60 days after shipment. A fee may be charged for restocking the item. An RMA number must be obtained from Nor-Cal before returning any merchandise.