Meunier Technologies DICE ES Installation, Operation And Maintenance Manual

Meunier Technologies DICE ES Installation, Operation And Maintenance Manual

Dosing module

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TM
DICE
Dosing Module
Model: ES
Installation, Operation and Maintenance Manual
Date: 2022-02-02
Version: V1E
Meunier Technologies Inc.
meuniertechnologie.com
info@meuniertechnologies.com
© Meunier Technologies Inc. 2022 - All rights reserved
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Summary of Contents for Meunier Technologies DICE ES

  • Page 1 DICE Dosing Module Model: ES Installation, Operation and Maintenance Manual Date: 2022-02-02 Version: V1E Meunier Technologies Inc. meuniertechnologie.com info@meuniertechnologies.com © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 2: Table Of Contents

    System depressurising ....................18 Maintenance ........................19 Disassembly and Assembly ................... 19 Pressure relief and back pressure valve ..............19 Pressure indicator and isolator.................. 21 Periodic Maintenance ....................22 Inspection ........................22 © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 3 Cleaning ........................22 Pressure relief and back pressure valve ..............22 Pressure indicator and isolator.................. 22 Spare Parts ........................22 Troubleshooting ......................23 © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 4: Safety

    *Note: Fluids include: chemicals, polymer solutions, cleaning solutions, water, etc. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 5: Unpacking And Storage

    Unpacking When unpacking the product, ensure that it is defect-free and according to the purchase order. Please notify Meunier Technologies Inc. or your supplier if there are any irregularities. Avoid any changes to the back pressure valve and pressure relief valve as they may be factory set.
  • Page 6: Technical Specifications

    5 @ 40 Storage Temperature (°C) 5 @ 40 The dosing module should not be used with fluid containing slurry or fluid which could crystallize or which may have already crystallized. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 7: Dimensions

    Dimensions DIMENSIONS mm (in) Size 1/4 ES DIE1X 254,3 (10.01) 123,2 (4.85) 204.1(8.03) © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 8: Model Number

    Model Number The model number (as purchased) and serial number are engraved on the lower part of the block body. Connection reference numbers © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 9: Model Number Nomenclature

     Bolts, nuts, washers, set screws: 18-8 stainless steel Note:  Other materials can be supplied upon request.  Options will be listed at the end of the Model Number in the option section. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 10: Parts List

    O-RING - BLEED VALVE WALL MOUNT SUPPORT BASE MOUNT SUPPORT MOUNTING TAB SUPPORT SCREW BASE MOUNT SCREW Refer to the figures in the Installation and Disassembly and Assembly sections for PART © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 11: Installation

    3. Align the upper bracket (19) with the two mounting holes. Put both screws (21) in while leaving the assembly loose. 4. Slide the two tabs (20) in the upper bracket (19’) grooves. 5. Tight all mounting tab screws (21) at 60 oz-in. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 12: Lower Bracket

    3. Remove the 4 screws (22) from the bracket 4. Attach the DICE ES module and upper bracket to the lower bracket using four screws (22). © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 13: Pump Installation

    ES by loosen the screws (22) and sliding the upper bracket. The module and the pump should be separate about 3 inches (75mm) from each other. Tight all mounting screws (22) to 100 oz-in. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 14: Typical Installation

    The following figure can be used as a typical installation of the DICE ES dosing module on a dosing pump. Note:  Never use a pipe wrench for dosing module installation. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 15: P&Id

    P&ID © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 16: Operation

    In order to help the pump priming at start-up you can unscrew the Bleed Valve (16) until the fluid start flowing through the evaluation port. Once the pump is primed screw the Bleed Valve (16) back in place (hand tightened); no tools should be used for tightening. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 17 Important: It is recommended to set the back pressure at 20psi to 30 psi over the process pressure. Notes:  The maximum torque to be applied on the adjustment screws (10 & 10') and counter nut (11 & 11') is 25 in-lb. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 18: Normal Operation

    *There can be a residual pressure up to 5-10psi inside the pressure gauge isolator assembly. Installation, Operation and Maintenance Manual  Refer to the IOM (Installation, Operation and Maintenance Manual) for all the additional instructions and information. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 19: Maintenance

    5. Remove the diaphragm (6) from the block (1). Inspect all parts and replace them if necessary. To re-install the regulating valve, follow steps 1 through 5 in reverse order. Gently screw all four bolts following the pattern below. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 20 The following tools are required:  Adjustment screw (10): 6-mm hex bit wrench  Mounting screws (18): 4-mm-hex bit wrench  Torque wrench © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 21: Pressure Indicator And Isolator

    Note: The pressure indicator and isolator assembly shall not be disassembled on site. The isolator filling is made by our technician, using specialized tools, prior to shipment. Note: Never use a pipe wrench for servicing the dosing modules. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 22: Periodic Maintenance

    Note: No periodic maintenance is required on the pressure indicator and its isolator, other than periodic visual inspection. Spare Parts To request spare parts, please supply the module serial number and PART NO. according to the parts list in the component list. © Meunier Technologies Inc. 2022 - All rights reserved...
  • Page 23 NPT connection Ruptured diaphragm; chemical attacked Ship the isolator and pressure gauge assembly to pressure indicator connection our facility Bleeding screw o-ring failure Leaking from the bleeding screw Ruptured diaphragm © Meunier Technologies Inc. 2022 - All rights reserved...

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