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Summary of Contents for Meunier Technologies DICE DS
- Page 1 DICE Dosing Module Model: DS & DM Installation, Operation and Maintenance Manual Date: 2022-02-04 Version: V10E Meunier Technologies Inc. meuniertechnologie.com info@meuniertechnologies.com © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 2: Table Of Contents
Pump calibration......................25 Depressurizing the DICE™ module ................26 Pressure relief (Preventing overpressure condition) ..........27 Ball Valves ........................28 Lockout .......................... 29 DICE module depressurizing ..................30 Maintenance ........................31 © Meunier Technologies Inc. 2021 - All rights reserved... - Page 3 Periodic Maintenance ....................37 Inspection ........................37 Cleaning ........................37 Ball valve ........................37 Pressure relief and back pressure valve ..............37 Pressure indicator and isolator.................. 37 Spare Parts ........................38 Troubleshooting ......................39 © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 4: Safety
*Note: Fluids include: chemicals, polymer solutions, cleaning solutions, water, etc. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 5: Unpacking And Storage
Unpacking When unpacking the product, ensure that it is defect-free and according to the purchase order. Please notify Meunier Technologies Inc. or your supplier if there are any irregularities. Avoid any changes to the back pressure valve and pressure relief valve as they may be factory set. - Page 6 The product is not designed to sustain impact. When transporting the DICE dosing module, do not carry it by the ball valve handle or the connectors. © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 7: Technical Specifications
Technical Specifications Components DICE DICE © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 8: Technical Specifications
218,6 (8,61) 312,5 (12.30) 193,4 (7.61) 181,6 (7.15) 260,3 (10.25) 159,6 (6.28) 145,7 (5.73) 1'' DM DIM4X 269,0 (10.59) 376,0 (14.80) 232,7 (9.16) 223,0 (8.78) 296,0 (11.65) 194,0 (7.64) 150,0 (5.90) © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 9: Model Number
Connection reference numbers Note: The DICE DS is only available in the 1/2'' version and the DICE DM is available in both the 1/2'' and the 1'' version. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 10: Model Number Nomenclature
Vented ball valves offered as an option. Other materials can be supplied upon request. Options will be listed at the end of the Model Number in the option section. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 11: Connectors
*LMI Ferrule Kit included; Refer to LMI tubing connection system information sheet Connector code: 0 Connector code: 1 Socket for SCH 80 Rigid Piping FNPT Connector code: 2 Connector code: 3 © Meunier Technologies Inc. 2021 - All rights reserved... - Page 12 Socket for Metric Rigid Piping *Connection nut not included; sold separately Connector code: 6 Connector code: 7 No Connector & Isolator & Pressure Gauge No Mushroom Nut Connector code: Z Connector code: W © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 13: Parts List
Refer to the figures in the Installation and Disassembly and Assembly sections for PART Note: 25, 26 and 27 are exemplary connectors. All the connector configurations can be found in the Model Number nomenclature of the IOM (Installation, Operation and Maintenance Manual). © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 14: Installation
(3) mounting holes. The DICE should always be mounted so that the injection port is facing upwards as shown in the following figure. To avoid accumulation and trapped air, the DICE should always be levelled. © Meunier Technologies Inc. 2021 - All rights reserved... - Page 15 Mounting holes can accommodate both M6 and ¼ size socket head screws. Each screw should be torqued to 35 in-lb. When installing the DICE dosing module, remember to factor in sufficient space for module maintenance. © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 16: Connections
The dosing module is not designed to support the accessory weight. Note: 25, 26 and 27 are exemplary connectors. All the connector configurations can be found in the Model Number nomenclature of the IOM (Installation, Operation and Maintenance Manual). © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 17: Typical Installation
Typical Installation The following figures can be used as a typical installation of the DICE dosing module in a dosing system. Note: Never use a pipe wrench for dosing module installation. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 18: Operation
The pressure relief and back pressure valve needs to be adjusted prior to system operation. Note: If requested upon purchase, the back pressure and pressure relief valve can be factory preset. If so, no adjustment is required prior to system operation. © Meunier Technologies Inc. 2021 - All rights reserved... - Page 19 Then simply close the bleed valve and carry on with either the DICE set-up and adjustment or the system normal operation. Note: The bleed valve can also assist with pump priming if the pump loses prime during normal operation. © Meunier Technologies Inc. 2021 - All rights reserved...
- Page 20 The maximum torque to be applied on the adjustment screw (19 & 19') and counter nut (20 & 20') is 35 in-lb. Turning the screw clockwise increases the set pressure. © Meunier Technologies Inc. 2021 - All rights reserved...
- Page 21 Important: It is recommended to set the back pressure at 20psi over the process pressure. Notes: The maximum torque to be applied on the adjustment screw (19') and counter nut (20') is 35 in-lb. Turning the screw clockwise increases the set pressure. © Meunier Technologies Inc. 2021 - All rights reserved...
- Page 22 The top of the calibration column must be vented in order to empty its contents using the evacuation valve (3). Refer to dosing pump manual for the calibration procedure. © Meunier Technologies Inc. 2021 - All rights reserved...
- Page 23 The top of the calibration column must be vented in order to empty its contents using the evacuation valve (3). Refer to dosing pump manual for the calibration procedure. © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 24: Normal Operation
In normal operation, the pressure indicator reading should be the value of the pressure set-point of the back pressure valve. If this is not the case, refer to the troubleshooting section of the present manual. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 25: Typical Operating Modes
Typical operating modes Injecting (normal operation) Pump calibration Filling the calibration cylinder © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 26: Depressurizing The Dice™ Module
Emptying the calibration cylinder Depressurizing the DICE™ module © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 27: Pressure Relief (Preventing Overpressure Condition)
Pressure relief (Preventing overpressure condition) © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 28: Ball Valves
The ball valves are designed for on-off service only. Throttling (partial opening) may cause excessive and non-uniform wear on the seats. The ball valve should always be left in an either fully open or fully closed position after operation. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 29: Lockout
To lock the handle in the desire position, the locking ball device should be located in the spherical groove of the block. Insert the provided lockout wire through each handle. Ensure that each ball valve is locked. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 30: Dice Tm Module Depressurizing
Even in the absence of pressurized chemical the following minimum personal protective equipment should be used near the dosing module: protective gloves, glasses and clothing. Always refer to the MSDS for all safety instructions related to the fluids* used. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 31: Maintenance
2. *Loosen and remove the sleeve cone (22) with a 27-mm socket. 3. Loosen and remove the ball valve carrier (2) with a 27-mm socket. 4. Remove the ball (4) from the ball valve housing. © Meunier Technologies Inc. 2021 - All rights reserved... - Page 32 Always grease all o-rings with clear food grade silicone NLGI #1 grease prior to assembly. The following tools are required: Carrier (2): 27-mm socket Handle set screw (12): 3-mm Allen Stem nut (5): 22-mm socket Torque wrench © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 33: Pressure Relief And Back Pressure Valve
4. Remove the spring assembly (spring (17), top seat (15) and bottom seat (14)). 5. Remove the diaphragm (16) from the block (1). Inspect all parts and replace them if necessary. To re-install the regulating valve, follow steps 1 through 5 in reverse order. © Meunier Technologies Inc. 2021 - All rights reserved... - Page 34 Mounting screws (18): 5-mm-Allen Torque wrench Once the regulating valve is installed, proceed with the regulating valve adjustment. Follow the above procedure for back pressure valve and pressure relief valve adjustment. © Meunier Technologies Inc. 2021 - All rights reserved...
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Page 35: Bleed Valve
To assemble the bleed valve (32) simply push and screw completely the bleed valve into the DICE module. Note: No tool should be used to screw, unscrew or tighten the Bleed valve. Hand tight only. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 36: Pressure Indicator And Isolator
Note: The pressure indicator and isolator assembly shall not be disassembled on site. The isolator filling is made by our technician, using specialized tools, prior to shipment. Note: Never use a pipe wrench for servicing the dosing modules. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 37: Periodic Maintenance
: Strictly follow the warning note in the Disassembly and Assembly section prior to pressure relief and back pressure valve servicing. Pressure indicator and isolator Note: No periodic maintenance is required on the pressure indicator and its isolator, other than periodic visual inspection. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 38: Spare Parts
Spare Parts To request spare parts, please supply the module serial number and PART NO. according to the parts list in the component list. © Meunier Technologies Inc. 2021 - All rights reserved... -
Page 39: Troubleshooting
NPT connection Ship the isolator and Ruptured diaphragm; chemical attacked pressure gauge assembly pressure indicator connection Leaking from the bleeding Bleeding screw o-ring failure to our facility screw Ruptured diaphragm © Meunier Technologies Inc. 2021 - All rights reserved...
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