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Toro 78537 Installation Instructions page 3

Blower and drive kit for 52in e-z vac bagger for z400 and z500 series z master mowers

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2. Loosen, but do not remove, the tapping bolts
on the existing mower deck pulley (Figure 3).
There should be a 3/16 inch (5 mm) clearance
between the bolt head and pulley.
3. Align the new pulley assembly so that the
openings fit over the pulley bolt heads (Figure
3).
4. Turn the pulley to lock it into position (Figure
3).
Note: If the pulley does not turn, loosen
the bolts to raise the bolt heads and allow the
pulley to lock into position.
5. After the new pulley assembly is in position,
tighten the existing bolts to secure new pulley
assembly.
Note: Torque the bolts to 23 ft-lb ± 2 ft-lb
(31 N⋅m ± 3 N⋅m).
Figure 3
1. Pulley assembly
2. Mower deck pulley
3. Locking slots
6. Remove the belt cover support bracket from
the mower deck (Figure 4).
4. Bolt heads
5. 3/16 inch (5mm)
Figure 4
1. Bolt
2. Belt cover support bracket
Step
5
Installing the Pivot Bracket
Parts needed for this step:
1
Pivot bracket
1
Metal template
3
Bolt (3/8 x 1 inch)
3
Locknut (3/8 inch)
Procedure
1. Install the metal template, with the number 52
in it, to the mower deck with the previously
removed carriage bolts and nuts using the
existing holes in the mower deck (Figure 5).
Make sure the carriage bolts and nuts are tight
and the template is tight against the mower
deck.
2. Center punch the new mower deck hole
locations using the 3 holes in the template
(Figure 5).
3. Remove the metal template and drill three, 1/8
inch diameter, pilot holes with a sharp drill bit
(Figure 5).
3
3. Mower deck

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