Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for WIA W64-1
Summary of Contents for WIA W64-1
- Page 1 Wirefeeder OPERATORS MANUAL | W64-1 From serial numbers W641A* WELDING.COM.AU...
- Page 2 WELDING INDUSTRIES AUSTRALIA A Division of ITW Australia Pty Ltd ABN: 63 004 235 063 1300 300 884 Email: info@welding.com.au welding.com.au WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN: 9 429 039 833 129 GST NO: 080177186 0800 9353 9355 Email: info@weldwell.co.nz weldwell.co.nz...
-
Page 3: Table Of Contents
CONTENTS Section General Information Page Safe Practices Introduction Receiving Specifications Wirefeeder Controls Installation Basic Welding Information General Maintenance External Trouble Shooting Trouble Shooting Chart Wirefeeder Circuit Diagrams Assembly & Parts Lists 11.1 Wirefeeder 11.2 Wirefeed Assembly 11.3.1 Gun & Cable Assembly 350 Amp Torch 11.3.2 Gun &... -
Page 4: Safe Practices
Wirefeeder W64-1 | Operator Manual | Model No W64-1 SAFE PRACTICES WHEN USING WELDING EQUIPMENT READ FIRST These notes are provided in the interests The information contained in this of improving operator safety. They should manual is set out to enable you... - Page 5 Burn Protection Metals coated with or containing materials that emit fumes should not be heated The welding arc is intense and visibly bright. unless coating is removed from the work Its radiation can damage eyes, penetrate surface, the area is well ventilated, or the light-weight clothing, reflect from light- operator wears an air-supplied respirator.
- Page 6 Wirefeeder W64-1 | Operator Manual | Model No W64-1 Shock Prevention Walls touching combustibles on opposite sides should not be welded on or cut. Walls, Exposed conductors or other bare metal ceilings, and floor near work should be in the welding circuit, or ungrounded protected by heat-resistant covers or shields.
-
Page 7: Introduction
– (This) Operating Manual W64-41. A common application of G.M.A.W. is for If the W64-1, 4RD Wirefeeder is included in a welding Mild Steel. In this application, a package with a Weldmatic MIG welder, it will Mild Steel solid consumable wire such as... -
Page 8: Specifications
Wirefeeder W64-1 | Operator Manual | Model No W64-1 3 SPECIFICATIONS Wirefeeder Supply Voltage 32 volts AC, (from welding power source) Rated Supply Current 5 Amps Pre-gas Range 0 - 2 seconds Post-gas Range 0 - 10 seconds Start Speed... - Page 9 Fig 1 Controls on front face of wirefeeder Inch Button 9 Creep Select Button and Indicator Press to feed wire without energising the ‘Creep’ is selected when welding more welding power source. The wire will feed at difficult materials such as aluminium or the current wirespeed setting.
-
Page 10: Wirefeeder Controls
Wirefeeder W64-1 | Operator Manual | Model No W64-1 Wirefeeder Controls on Inside Panel Pre Gas Control PRE GAS Sets the time period of gas flow from gun 2 SEC switch on until welding commences, and can be set for 0 – 2 seconds. -
Page 11: Installation
Feeding the Consumable Wire The Weldmatic W64-1 4RD wirefeeder is At the wirefeeder, release the compression supplied fitted with WF027 bottom rollers screw and rotate the top roller arms to which are suitable for both 0.9mm and... -
Page 12: Basic Welding Information
Wirefeeder W64-1 | Operator Manual | Model No W64-1 6 BASIC WELDING INFORMATION Refer to the Weldmatic power source with dry compressed air. This may be Operators Manual for gas and weld setting conveniently done each time the wire and gun position information. -
Page 13: Trouble Shooting Chart
9 TROUBLE SHOOTING CHART Problem Likely Reason Outcome GMAW/MIG Models The machine feeds Creep mode is selected, or Some models have a creep slowly and then speeds machine has a permanent mode function that cannot be up after 3-5 seconds. creep mode function. -
Page 14: Wirefeeder Circuit Diagrams
Wirefeeder W64-1 | Operator Manual | Model No W64-1 10 WIREFEEDER CIRCUIT DIAGRAM Fig 4 Wirefeeder Circuit Diagram... - Page 15 11.1 ASSEMBLY AND PARTS LIST - W64-1 WIREFEEDER Fig 5 W64-1 Wirefeeder Assembly...
- Page 16 Wirefeeder W64-1 | Operator Manual | Model No W64-1 Item # Part # Description M0049 Slam Action Latch PAN196 Door M0041 Hinge Set M0042 Handle PAN195 Top / Side Panel M0047 Adjusting Knob, Large WIN657 Front Panel Sticker E0016 Adjusting knob, Small...
-
Page 17: Wirefeed Assembly
11.2 ASSEMBLY AND PARTS LIST - WF042 WIREFEED ASSEMBLY Fig 6 Wirefeed Assembly Item # Part # Description WF045 Roller Retaining Screw Feed rolls WF027 0.9 + 1.2 mm, Solid Wire (fitted) WF026 0.6 + 0.8 mm, Solid Wire WF028 1.2 + 1.6 mm, Solid Wire WF029 1.0 + 1.2 mm, Aluminium... -
Page 18: Gun & Cable Assembly
Wirefeeder W64-1 | Operator Manual | Model No W64-1 11.3.1 350 AMP TORCH Fig 7 350 Amp Gun and Cable Assembly Item # Part # Description see ‘Nozzles’ (page 20) Nozzle see ‘Tips’ (page 20) Contact Tip BED-1 Gas Diffuser, Large... -
Page 19: Gun & Cable Assembly
11.3.2 400 AMP TORCH Fig 8 400 Amp Gun and Cable Assembly Item # Part # Description see ‘Nozzles’ (page 20) Nozzle see ‘Tips’ (page 20) Contact Tip BED-1 Gas Diffuser, Large BE10012 Insulator BEQT3-45 Body Tube 3”x 45 ° GUN002 Handle Kit (includes both halves, screws &... - Page 20 Wirefeeder W64-1 | Operator Manual | Model No W64-1 Nozzles To replace liner: Disconnect gun/cable assembly at the Euro adaptor. Remove nozzle (1) gas diffuser (3) and insulator (4). Part # Description Withdraw old liner from the wirefeeder BEN-3400C Nozzle, copper, 3/4” I.D, end.
-
Page 21: Work Lead & Interconnecting Lead Kit (270 & 356)
11.4 ASSEMBLY AND PARTS LIST - WORK LEAD & INTERCONNECTING LEAD KIT (270 & 356) Fig 10 Work Lead & Interconnecting Lead Kit supplied with Weldmatic 270 & 356 Item # Part # Description 1 AM311-2/10 Work Lead Includes 1.1 Welding Cable, 35mm CX21 Plug, Dinse... -
Page 22: Work Lead & Interconnecting Lead Kit (396 & Fabricator)
Wirefeeder W64-1 | Operator Manual | Model No W64-1 11.5 ASSEMBLY AND PARTS LIST - WORK LEAD & INTERCONNECTING LEAD KIT (396 & FABRICATOR) Fig 11 Work Lead & Interconnecting Lead Kit supplied with Weldmatic 396 & Fabricator Item #... -
Page 23: Australia Warranty Information
Effective 1st January 2022 This warranty covers the Weldmatic power source and wirefeeder only, and does not Welding Industries of Australia (WIA) extend to the regulator, gun assembly warrants to the original retail purchaser that or accessories included in the original the Weldmatic welding machine purchased purchase package. - Page 24 Wirefeeder W64-1 | Operator Manual | Model No W64-1 Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage.
-
Page 25: New Zealand Warranty Information
13 NEW ZEALAND WARRANTY INFORMATION WIA Weldmatic MIG Equipment 3 Year Gold Shield Warranty Statement Effective 1st January 2022 WIA Weldmatic Fabricator machines purchased in New Zealand have identical warranty conditions as Australia, with the below conditions: In the event of defects listed in the... - Page 26 Wirefeeder W64-1 | Operator Manual | Model No W64-1 NOTES:...
- Page 27 NOTES:...
- Page 28 WELDING INDUSTRIES WELDWELL AUSTRALIA NEW ZEALAND A Division of ITW Australia Pty Ltd A Division of ITW New Zealand ABN: 63 004 235 063 NZBN: 9 429 039 833 129 GST NO: 080177186 1300 300 884 Email: info@welding.com.au 0800 9353 9355 welding.com.au Email: info@weldwell.co.nz weldwell.co.nz...
Need help?
Do you have a question about the W64-1 and is the answer not in the manual?
Questions and answers