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coesia FLEXLINK XLUL 11 A Assembly Instruction Manual

Locating module locating station
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EN ASSEMBLY INSTRUCTION
LOCATING MODULE
LOCATING STATION
XLUL 11 A
XLPX 100A65 A
XLPX 100 B

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Summary of Contents for coesia FLEXLINK XLUL 11 A

  • Page 1 EN ASSEMBLY INSTRUCTION LOCATING MODULE LOCATING STATION XLUL 11 A XLPX 100A65 A XLPX 100 B...
  • Page 2 EN Legal text All Rights Reserved No part of this program and manual may be used, reproduced, stored or transmitted in any form or by any means without the written permission of FlexLink AB. The contents of this manual are for informational use only. All information and specifi...

  • Page 3: Table Of Contents

    EN Table of content 1. EN Scope of delivery ..........4 2. EN Product description ..........6 3. EN Requirements ............9 3.1. EN User requirements ..........9 3.2. EN Workpiece requirements .........10 3.3. EN Usage constraints ..........10 4. EN Safety ..............11 4.1.

  • Page 4: Scope Of Delivery

    1. EN Scope of delivery XLUL 11 A EN * Optional RFID reader/writer Support Sensor DTA100 5058572 64x64 / 88x88 XLPX 100A65 A FLX1007337-01©FlexLink 2022...
  • Page 5 XLPX 100 B FLX1007337-01©FlexLink 2022...

  • Page 6: Product Description

    2. EN Product description XLUL 11 A A1 Pneumatic pre-stop cylinder A2 Pneumatic stop cylinder A3 Pneumatic locating cylinder B1 Pallet pre-stop sensor B2 Pallet in position sensor B3 and B4 Pallet located/not located sensors C1 Flow control valve C2 Flow control valve XLUL 11 A is intended to be used with the XLPP 100x128 pallets.
  • Page 7 210 / 260 (64x64 / 88x88) Min: 300 Max: 2000 FLX1007337-01©FlexLink 2022...
  • Page 8 XLPX 100A65 A & XLPX 100 B EN Use XLPX 100A65 A and XLPX 100 B to position pallets with items in preparation for operations, such as test, assembly or machining. XLPX 100A65 A EN XLPX 100A65A is intended to be used with XLPP 100x128 pallets. XLPX 100 B EN XLPX 100 B is intended to be used with XLPP 100x100 or XLPP 100x100 E pallets.

  • Page 9: Requirements

    3. EN Requirements *EN Recommendation • Lighting Normal ambient lighting. • Height up to max. 2000 m above sea level. 3.1. EN User requirements General requirements: • User must be adult. • Do not wear loose hanging clothes, accessories or long hair as it can get entan- gled in the machine (moving parts).

  • Page 10: Workpiece Requirements

    3.2. EN Workpiece requirements EN General requirements for workpiece: • FlexLink pallet XLPP 100x128 for XLUL 11 A and XLPX 100A65 A. • FlexLink pallet XLPP 100x100 or XLPP 100x100 E for XLPX 100 B. • Product CoG placed in marked area of pallet. F + m ≤...

  • Page 11: Safety

    4. EN Safety 4.1. EN General • The chain and slide rails must be completely installed to start the conveyor. • Do not remove or deactivate safety provisions while the machine is running. • Connectors are not allowed to be connected/disconnected when electrically loaded.

  • Page 12: General Residual Risks

    4.3. EN General residual risks EN Metallic items, other than pallets, can trigger the sensors. FLX1007337-01©FlexLink 2022...

  • Page 13: Noise

    4.4. EN Noise < 70dB FLX1007337-01©FlexLink 2022...

  • Page 14: Lifting And Handling

    5. EN Lifting and handling 5.1. EN Unpacking XLUL 11 A XLPX 100A65 A XLPX 100 B FLX1007337-01©FlexLink 2022...

  • Page 15: Assembly

    6. EN Assembly Basic values, torque for dimension 4 Nm / 35 lb. in. 9 Nm / 80 lb. in. 24,5 Nm / 217 lb.in. 45 Nm / 398 lb.in. FLX1007337-01©FlexLink 2022...
  • Page 16 XLPX 100A65 A & XLPX 100 B EN Anchor the locating station to a support structure with suitable bolt. ≈24 Nm EN Anchor the locating station to the conveyor beam with enclosed bolts, washers and bushings. FLX1007337-01©FlexLink 2022...
  • Page 17 XLUL 11 A ≈ 6 - 8 Nm ≈ 6 - 8 Nm EN Anchor the support to the fl oor with suitable bolt. (XCFF 64x210 / 88x260) Ø11 / 13.5 105 / 130 210 / 260 180 / 220 210 / 260 FLX1007337-01©FlexLink 2022...

  • Page 18: Installation

    7. EN Installation EN Performed by skilled personnel 7.1. EN Pneumatic EN Compressed air connection ~6 bar. XLUL 11 A XLPD 20X10 X65 XLPX 100A65 A XLPD 20X10 X65 XLPX 100 B FLX1007337-01©FlexLink 2022...

  • Page 19: Electrical

    7.2. EN Electrical SICK IM12-08NPS-ZC1 B1, B2, B3 and B4 U [V 10 - 30 I [mA EN Connector FLX1007337-01©FlexLink 2022...

  • Page 20: Adjustment

    8. EN Adjustment EN Adjust the XLUL 11 A height to connecting lines. FLX1007337-01©FlexLink 2022...

  • Page 21: Commissioning

    9. EN Commissioning EN. Tighten all screws. FLX1007337-01©FlexLink 2022...

  • Page 22: Troubleshooting

    10. EN Troubleshooting Executed by skilled personnel Issue Cause Action Reference Pallet not located/ Flow control valve C1 and/or Adjust fl ow control valve 10, 29 fi xed correctly. C2 not adjusted correctly. C1 and/or C2 for pneuma- tic locating cylinder A3. Sensor B2 not installed Check cables and the posi- correctly.

  • Page 23: Maintenance

    11. EN Maintenance Executed by skilled personnel See recommended interval in matrix. Note: Perform matintenace more often for a demanding environment or product Maintenance schedule (see illustrations on next page) Once a month Wipe off and vacuum clean to remove dirt. (1) Every 1500 h Tighten all screws.
  • Page 24 info@fl exlink.com fl exlink.com...

This manual is also suitable for:

Flexlink xlpx 100a65 aFlexlink xlpx 100 b

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