Summary of Contents for Terberg YT182
- Page 1 OPERATION MANUAL YT182 – YT222 YARD TRACTOR DOCUMENT > TD2303-08EN EDITION > 01-2019...
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Page 3: Introduction
Please read this carefully. Terberg shall not be liable for any external equipment that does not form part of the supply contract. All information markings and symbols on the tractor conform to general operator standards to the best of our knowledge. -
Page 4: Vehicle Information
Vehicle information The following information can be found on the tractor. Fill in all data before using the tractor for the first time. First date of use: ........................Tractor model: .......................... Chassis number: ........................Year of manufacture: ....................... Engine: ............................ Transmission: .......................... -
Page 5: Table Of Contents
Permissible loads ......................7 Safety regulations & Warnings ....................8 1.3.1 Emergency procedures ....................9 Operation of a Terberg tractor–trailer combination ..............10 General lay-out of the tractor ................11 Cabin ........................12 Entering and leaving the tractor ..................... 12 3.1.1... - Page 6 4.4.1 Rear fog lamp switch (optional) (21) ................42 4.4.2 Electric outside mirrors (optional) (22) ................42 4.4.3 Electric window (23) ....................... 42 4.4.4 Heated outside mirror switch (optional) (24) ..............42 4.4.5 Rear window heating (optional) (25) ................42 4.4.6 Heated seat switch (optional) (26) .................
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Page 7: Safety
1 Safety General Throughout this manual you will find warnings and cautions such as pictured below. DANGER Indicates a potentially imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. -
Page 8: Instructions For Safe Use
All drivers must be suitably equipped with full safety clothing and footwear. The minimum clothing requirements depend on local site regulations. Terberg Benschop recommends wearing at least safety clothing that enhances driver visibility and safety shoes with steel toe caps and soles. -
Page 9: Safety Regulations & Warnings
Safety regulations & Warnings (See also the "WARNING STICKERS" section) NOTICE Read this manual carefully before using the tractor and always follow the safety and maintenance instructions in it. Before driving off: Never use a faulty tractor. Always apply the parking brake before leaving the cab. ... -
Page 10: Emergency Procedures
Keep away from any hot components (e.g. the exhaust system). Do not lean out of the windows unless it is essential. If you have to, do so with great care because of passing vehicles and other moving or stationary objects. ... -
Page 11: Operation Of A Terberg Tractor-Trailer Combination
A horizontal trailer makes loading/unloading also easier. During loading/unloading of the trailer, it is for the Terberg tractor not necessary to lower the trailer legs to the ground. It is a local operational decision wherever this is required or not. -
Page 12: General Lay-Out Of The Tractor
2 General lay-out of the tractor TD2303-08EN YTxx2... -
Page 13: Cabin
Be careful at all times as the steps and decking might be slippery. 3.1.1 Opening and closing the door Terberg recommends that the door be closed at all times to ensure safe operation. To open: Push in the door handle and open the door using the door handle and handrails provided until it locks in place. -
Page 14: Driver's Seat
Driver's seat Correct adjustment of the seat is important for operation, safety and comfort. The seat should always be adjusted to suit the driver's personal requirements and the seat belt should always be used. Adjust the seat to the correct position before driving. 3.2.1 ISRI Seat 6000/6500 Seat controls:... -
Page 15: Isri Seat 6860
3.2.2 ISRI SEAT 6860 Seat controls: 1 - Height adjustment Pull the lever to raise the seat. Push the lever to lower the seat. 2 - Horizontal adjustment Pull the lever and move the seat backwards or forwards. Release the lever to lock the horizontal position. 3 - Seat tilt adjustment Pull the lever and tilt the seat by putting pressure on the cushion or the backrest... -
Page 16: Seat Adjustment
3.2.3 Seat adjustment (1) Seat height adjustment: The upper legs must be almost horizontal with the feet flat on the floor (the knees a little higher than the hips). Your upper legs must be completely supported by the seat. The distance between the floor and the lower part of the upper legs for a person of an average height of 1.78 m should be about 44 cm. -
Page 17: Passenger Seat (Optional)
(5) Adjusting the lumbar cushions (ISRI): Use the 2 buttons highlighted here to pump the 2 lumbar support cushions until your lower back is gently supported. (6) Adjusting the shock absorber (ISRI): Use the button highlighted here to adjust the seat damping force to provide appropriate comfort for different road conditions. -
Page 18: Seat Belt
Seat belt The driver's seat can be equipped with a two-point or a three-point seat belt (optional). The passenger seat (optional) is equipped with a two-point seat belt. The seat belt is a component which, together with the seat and cab structure, forms a safety system that has been developed to provide the best protection. -
Page 19: Cab Heater - Standard
Cab heater – Standard 3.5.1 Heater blower control Air flow is adjusted by turning the blower switch, which is infinitely variable. Turning it clockwise will increase the blower speed, and turning it anti-clockwise reduces the blower speed. With the switch in the maximum anti-clockwise position (noticeable click) the blower is switched off. -
Page 20: Air Conditioning (Optional)
3.5.5 Air conditioning (optional) Press the switch located on the heater panel to turn the air conditioning on. The air conditioning operates only when the engine is running and the blower is switched on. The air conditioning will switch off automatically in the event of a system failure. -
Page 21: Cab Heater - Electronic Climate Control (Optional)
Cab heater – Electronic Climate Control (optional) Controls 1. LCD Display: During normal operation, the desired temperature, blower speed, mode, fresh/recycle air and airflow direction are displayed. 2. SET Knob: During normal operation, the knob is used for selecting and changing various parameters. 3. - Page 22 Climate control mode settings Press the SET Knob until the climate control mode icon appears, then rotate the SET Button until the required control mode is displayed. AUTO: The controller takes over and constantly analyses the temperature sensors to achieve and maintain the desired temperature. Cool: The interior temperature is regulated by the A/C compressor.
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Page 23: Air Blower (Optional)
Air blower (optional) Air flow is adjusted by turning the switch. This switch has three air flow positions, numbered 0 to 2. 0 = blower off I = blower runs at lowest speed II = blower runs at highest speed Radio (optional) Check that the radio is working correctly and is tuned to the correct frequency/channel for the site. -
Page 24: Dashboard Instruments
4 Dashboard instruments 19 20 30 24 23 10 11 15 4A 17 16 17 18 14 32 27 2A 14A 5A TD2303-08EN YTxx2... - Page 25 Dashboard and instruments Ignition key Parking brake Gear lever (see Transmission manual) Lever for direction indicators, main/dipped beam main beam flash, horn, front wiper, washer, wiper interval Fifth wheel levelling control Additional hydraulic system option Instrument cluster Light switch Hazard warning lights switch Work light switch Rotating beacon switch Rear wiper interval switch...
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Page 26: Main Instruments
4.1 Main instruments 4.1.1 Ignition key (1) The ignition key has 3 positions: 0= Off 1= Drive (ignition on) + pre-heating (if fitted) 2= Start An ignition switch can be installed instead of an ignition key. This has the same positions and functionality as the ignition key, the only difference being that the switch cannot be removed. - Page 27 WARNING Always apply the parking brake before leaving the cab. Do not park a tractor with a heavy trailer on a ramp. The parking brake must not be applied while the tractor is in motion. The parking brake may be used to stop the vehicle in case of emergency, however (only to be applied in the event of failure of the normal brakes).
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Page 28: Trailer Brake Valve (Optional)(2A)
4.1.3 Trailer brake valve (optional)(2A) If the trailer brake control is in the upper position (the trailer brakes are not applied), the trailer brakes can be applied gradually by moving the lever downwards. 4.1.4 Gear lever (3) See the (automatic) transmission manual for instructions. Always maintain the engine at a comfortable operating speed by selecting the correct gear for the driving conditions. -
Page 29: Combined Direction Indicator, Main/Dipped Beam, Horn, Wipers (4)
Additional hydraulic system option (6) If the tractor is equipped with an additional hydraulic system, control lever 6 should be used. Terberg shall not be liable for any external equipment, other than that included as part of the supply contract. TD2303-08EN... -
Page 30: Driver Information Module (7)
4.2 Driver information module (7) The Driver Information Module (DIM) is used to monitor the vehicle, to perform diagnostics and to control various vehicle functions. There are 5 buttons at the bottom of the display. Use them to control the DIM. Switch on/off The DIM is connected to the vehicle’s power supply and therefore does not have to be switched on or off manually. -
Page 31: Information On The Instrument Panel
4.2.1 Information on the Instrument Panel Current vehicle information is shown on the instrument panel by means of gauges, telltales and analogue values. The large gauge in the middle of the instrument panel is the speedometer. (OPTIONAL) If a Speed limiter is active, a red mark will show the current limit on the rim of the gauge The small gauge on the left is the fuel gauge,... -
Page 32: Additional Information
In the main menu the next submenus are available: 1. Dashboard (Instrument panel) 2. Numerical values 3. Display settings 4. Terberg Service Tools (Only for authorized personnel) 5. Error memory Button 2: Engine information Press button 2 (engine icon) to request Engine information: Engine oil pressure in bar Engine coolant temperature in °C... - Page 33 Button 3: Transmission information Press button 3 (gear icon) to request Transmission information: Transmission convertor out oil temperature in °C Button 4: Brake System information Press button 4 (brake icon) to request Brake System information: Brake circuit 1 (front) pressure in bar Brake circuit 2 (rear) pressure in bar Button 5: Vehicle information Press button 5 (vehicle icon) to request Vehicle information:...
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Page 34: Warning Lights
4.2.3 Warning lights These lights can light up on the Driver Information Module (DIM). Some lights are related to optional functions and will only be displayed if these functions are installed on the vehicle. If the light illuminates when the engine is running it Engine oil indicates that the oil pressure is too low. - Page 35 A problem or a potential problem has been detected. Transmission YELLOW Have it checked or repaired. Refer to the fault code in fault (code) active the transmission manual. This warning light shows when the engine is not running. The light should extinguish when the engine is running. Alternator not If the light comes on while the engine is running, there running...
- Page 36 5th wheel height Do not use the override switch for longer than is limitation override absolutely necessary. Do not drive with an excessively switch is high trailer. activated Engine brake GREEN active YELLOW Coolant level low Top up coolant Do not start the engine until this light switches off. The WHITE Wait to start intake air is preheated.
- Page 37 Tyre pressure is too low (or too high), if possible have the YELLOW Solid light tyre pressure checked by authorized personnel. Tyre pressure is too low, have the tyre pressure increased Blinking light as quickly as possible by authorized personnel. Tyre pressure in one of the tyres is critical.
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Page 38: Other
4.2.4 Other pages Numerical values The Numerical Values pages display real time data in numerical values. Numerical Values page 1 and page 2 display the more dynamic values. The more static values are shown on the Numerical Values page 3. This real time data can be useful for diagnosing the tractor Press one of the buttons for the information bar ... -
Page 39: General Switches / Indicators
4.3 General switches / indicators 4.3.1 Light switch (8) The parking lights can be turned on by moving the switch to the first position. The parking lights remain on when the ignition key is in position 0. Providing the ignition key is in the Drive position, the head lamps can be turned on by moving the switch to the next position. -
Page 40: Differential Lock Switch (14)
4.3.7 Differential lock switch (14) The differential lock is used to disable differential operation of the rear wheels. When the differential is locked, the left and right rear wheels are coupled rigidly and large stresses can occur in the half shafts. Improper use can damage the differential. -
Page 41: Fifth Wheel Indicator Light (16)
4.3.9 Fifth wheel indicator light (16) This light indicates whether the fifth wheel is locked or unlocked. GREEN = locked RED = unlocked or not properly locked. Do not drive with a trailer! WARNING The red and green fifth wheel indicator lights are for indication only. Always check that the king pin is correctly locked in place, either by visual inspection or by carrying out a PULL AND PUSH TEST to confirm that correct locking has taken place. -
Page 42: Air Suspension Pressure Release Switch (18)
4.3.11 Air suspension pressure release switch (18) Air can be released from the rear axle air suspension by pressing and holding in switch 18. When the lifting system is set to its lowest position, releasing air from the air suspension will lower the fifth wheel even further. This may be necessary in the case of a low trailer. -
Page 43: Optional Switches / Indicators
4.4 Optional switches / indicators 4.4.1 Rear fog lamp switch (optional) (21) The rear fog lamp is switched on by pressing this switch. 4.4.2 Electric outside mirrors (optional) (22) The button can be moved in 4 directions: forward, back, left and right. The outside mirror moves in the corresponding direction. -
Page 44: Reversing Warning Buzzer Switch (Optional) (27)
4.4.7 Reversing warning buzzer switch (optional) (27) The reversing warning buzzer can be switched on and off using switch 27. WARNING Do not switch the buzzer off for longer than is absolutely necessary. Exercise extreme caution when driving the tractor with the buzzer switched off, as other road users will not receive an audible warning. -
Page 45: Water In Fuel Warning Light (Optional) (31)
Water in fuel warning light (optional) (31) This yellow warning light illuminates if there is a high water level in the fuel system water separator. Stop the vehicle as soon as possible and drain the water separator. Shut off the engine. ... -
Page 46: Cab Lock Open Warning Light (Optional) (35)
4.4.14 Cab lock open warning light (optional) (35) It is mandatory to always properly tighten the cab lock bolt (see picture below) before driving the tractor. If this is not done properly, the indicator on the dashboard will light up and a buzzer will sound when the tractor speed exceeds ±1km/h. -
Page 47: Operating The Tractor
5 Operating the Tractor Before driving Check / do the following before driving off: Check the engine oil level. The oil level should be between the marks on the dipstick. The oil must be topped up if the level is below the minimum mark, and drained if the level is above the maximum mark. -
Page 48: Shifting/Changing Gears
5.2.4 Driving instructions Safe and durable driving To ensure safe and durable operation of the tractor, Terberg provides the following driving instructions which the driver must read before driving the vehicle. Always wear the seatbelt when driving the tractor. -
Page 49: Tractor-Trailer (Un)Coupling
Try not to turn when the front wheels are obstructed by a curb or other object. The power steering and tyres can be damaged. Use the differential lock only when driving straight ahead on slippery roads. Let the engine idle for at least 1 minute before turning the engine off. This avoids heat stress in the engine. -
Page 50: Coupling A Trailer
A horizontal trailer makes loading/unloading also easier. During loading/unloading of the trailer, it is for the Terberg tractor not necessary to lower the trailer legs to the ground. It is a local operational decision wherever this is required or not. -
Page 51: Daily Maintenance
Always top up with the same brand and type of oil already present in the engine or transmission. Refer to the transmission section of the operation manual for a detailed procedure for checking the transmission oil level. For more detailed information, check the Terberg maintenance manual. TD2303-08EN... -
Page 52: Coolant Level
Never open a hot cooling system as hot coolant can cause severe burns. 6.3.1 Coolant In the Terberg maintenance manual you can find the correct type of coolant for your tractor. CAUTION Make sure to use the correct coolant for your tractor. -
Page 53: Hydraulic Level
Make sure that the lifting system is in its lowest position when you check the oil level. Use the same type of hydraulic oil as already used in the hydraulic system. See the Terberg maintenance manual for more detailed information. -
Page 54: Air Tanks And Air Dryer
This is extremely hazardous and should be avoided at all costs. NOTICE Terberg provides tyres to meet each customer's specifications. It is the customer's responsibility to ensure that tyres meet the working requirements of their individual needs. -
Page 55: Tyre Pressure And Wheel Load
6.10.1 Tyre pressure and wheel load Every tyre displays information concerning its permissible load (load index) and speed (speed rating). The load index (e.g. 152/147) is a code for the maximum permissible load at the speed indicated by the speed rating (e.g. letter K). The first number in the load index indicates the index for single mounting, the second for dual mounting. - Page 56 For speeds lower than those indicated by the speed rating, the carrying capacity can be multiplied by factor D*, shown in the table below. The tyre pressure must also be multiplied by factor L* to compensate for the higher carrying capacity, also shown in the following table.
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Page 57: Repair And Maintenance
CAUTION The maintenance in this manual is for a daily operation only. For a more comprehensive service refer to the Terberg maintenance manual. Towing or pushing If you need to tow or push a tractor, always use a tow bar. -
Page 58: Cab Tilting With Hydraulic Pump
NOTICE If the pressure in the cab tilting system fails to increase after pumping, this is probably caused by air in the system. 7.2.1 Cab tilting with hydraulic pump Tilting the cab up Move the lever on the hydraulic pump to the up position, about 1/4 turn clockwise to the stop (arrow up). -
Page 59: Electric/Hydraulic Cab Tilting (Optional)
Returning the cab to its normal position Carefully remove the 6 mm retaining pin from the lock position and insert it in the storage position approximately 15 cm (6 inches) down the locking bar. Carry out a final check to ensure that no loose objects have been left under the cab. ... -
Page 60: Maintenance Of Cab Tilting System
WARNING Make sure that all staff is kept well clear of the cab during the lowering procedure. The electrical pushbutton for cab lowering must be accessed via the chassis to eliminate the danger of injury. 7.2.4 Maintenance of cab tilting system Cab tilt pump Check the oil level at every lubrication service. -
Page 61: Emergency Stop (Optional)
7.4.2 Emergency stop (optional) An emergency stop switch can be mounted on the vehicle to stop the engine and to disconnect all electronics at once. This red switch can be installed on different positions (for instance inside the cab and/or under the step on either side of the vehicle). -
Page 62: Batteries
7.4.3 Batteries Check the condition of battery terminals and clamps. They should be greased and free from deposits. Clean the top of the battery casing if necessary. Grease clamps with acid-free petroleum jelly (Vaseline). Disconnect batteries before using a charger. If starting with an auxiliary battery, take care to connect the positive (+) terminal of the battery to the positive (+) terminal of the starter and the negative (-) terminal of the battery to the negative (-... -
Page 63: Fuses
7.4.4 Fuses When changing a fuse or circuit breaker, always replace it with one with the correct rating. WARNING Never fit a fuse with a higher rating. If a fuse blows repeatedly, establish the cause before fitting a new fuse. Any faults should be identified and rectified before resetting automatic (thermal) fuses. -
Page 64: Headlamp
7.5 Headlamp 7.5.1 Lamp changing Never touch a new lamp glass with your bare hands as grease, oil and other impurities can vaporise due to heat from the lamp and can damage the reflector. 7.5.2 Head lamp alignment After replacement of the head lamps, any work carried out to the tractor’s suspension or when bulbs have been changed, it’s recommended to check the head lamp settings. -
Page 65: Warning Stickers
8 Warning stickers TD2303-08EN YTxx2... - Page 66 Riding on the machine is forbidden (24063985) Persons must not ride on the machine. Beware of the door falling open when tilting the cab (24063994) (Optional side door) Before tilting the cab, check that the door is securely locked. If it is not, there is risk of injury caused by the door falling open.
- Page 67 Beware of rotating V-belt (24064031) Rotating V-belts are dangerous. Keep clear of rotating V-belts and pulleys. Touching these parts can cause severe injury. Take care when tilting the cab (24064040) If the cab is tilted, check that it is locked before carrying out any maintenance work.
- Page 68 Carry out a pull and push test before attempting to move (24066662) The red and green fifth wheel indicator lights are for indication only. A pull and push test must be carried out before attempting to move any trailer. Note: this tractor is equipped with a 3½" fifth wheel (24064096) (Optional) This tractor is equipped with a fifth wheel with a 3½...
- Page 69 Diesel fuel (24066696). Only use ultra low sulphur diesel fuel in accordance with standard EN590. The maximum sulpher content should 10 ppm. Apply brakes to shift from forward to reverse and reverse to forward and out of neutral.(T24065315) Shifting form forward to reverse and reverse to forward or shifting out of neutral is ONLY allowed when the tractor is standing completely still and the engine...
- Page 70 Gearbox oil (24064981) Level check point or filling point for transmission oil. Hydraulic oil (24063172) Level check point or filling point for hydraulic oil. Coolant When coolant is changed or refilled, it is important that no air is trapped in the cooling system. Make sure that coolant is filled at a maximum rate of 10 liter/minute.
- Page 71 Warning: maximum operating pressure 16 bar The maximum delivery and operating pressure of the LNG fuel station is 16 bar. Do not step on this surface (24066843) It is not safe to walk or stand on the surface the sticker is placed. It can either be slippery or not strong enough to stand on.