Promax S512P Owner's Manual
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Promax S512P Owner's Manual

Promax S512P Owner's Manual

Voltage-sensing wire feeder
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VOLTAGE-SENSING WIRE FEEDER
PROCESSES
MIG (GMAW)
FLUX CORED (FCAW)
READ THE MANUAL BEFORE OPERATING THE UNIT
GIVE THIS MANUAL TO THE OPERATOR
S 512 P
OWNER´S MANUAL
PM1392 REV. 2
E: 29-10-2021
R: 30-05-2022
3 0 9 - 1 4 5

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Summary of Contents for Promax S512P

  • Page 1 PM1392 REV. 2 E: 29-10-2021 R: 30-05-2022 S 512 P VOLTAGE-SENSING WIRE FEEDER PROCESSES MIG (GMAW) FLUX CORED (FCAW) READ THE MANUAL BEFORE OPERATING THE UNIT GIVE THIS MANUAL TO THE OPERATOR OWNER´S MANUAL 3 0 9 - 1 4 5...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS ARC WELDING SAFETY PRECAUTIONS ................i SECTION 1 -- SAFETY SIGNAL WORDS ................1 SECTION 2 -- SPECIFICATIONS ..................1 2 - 1 SERIAL NUMBER AND RATING LABEL LOCATION ..............2 - 2 UNIT SPECIFICATIONS ........................2 - 3 W IRE TYPE, SIZE, AND FEED SPEED CAPABILITY.............
  • Page 3 SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING ARC WELDING can be hazardous. WARNING - DANGER! - Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text - Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 4 WELDING can cause fire or explosion. 4.- Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. 5.- Watch for fire, and keep a fire extinguisher nearby. Sparks and spatter fly off from the welding arc. The 6.- Be aware that welding on a ceiling, floor, bulkhead, or partition can flying sparks and hot metal, weld spatter, hot workpiece, cause fire on the hidden side.
  • Page 5 STEAM AND PRESSURIZED HOT 1.- Do not remove radiator cap when engine is hot. Allow engine to cool. COOLANT can burn face, eyes, and skin. 2.- Wear gloves and put a rag over cap area when removing cap. The coolant in the radiator can be very hot and under 3.- Allow pressure to escape before completely removing cap.

  • Page 6: Section 1 Safety Signal Words

    SECTION 1 SAFETY SIGNAL WORDS The following safety alert symbol and signal words are used throughout this manual to call attention to and identify different levels of hazard and special instructions. WARNING statements identify procedures or practices which must be followed to WARNING avoid serious personal injury or loss of life.

  • Page 7: Gun Recommendation

    2-4 Gun Recommendation Process GMAW - Hard or Cored Wires: M400-15, HDM400-15 FCAW - Self-Shielding Wires: 1260-15MLR, 1150-15MRL 2-5 Environmental Specifications A. IP Rating IP Rating This equipment is designed for outdoor use but not intended to be used outside during precipitation unless Sheltered.

  • Page 8: Section 3 Installation

    SECTION 3 INSTALLATION 3-1 Equipment Connection Diagram CAUTION READ SAFETY BLOCKS at beginning of manual before proceeding. Turn Off wire feeder and welding power source. Do not move or operate equipment where it could tip. Use only with CC/CV DC Power Sources.

  • Page 9: Connecting Welding Gun And Voltage Sensing Clamp

    3-3 Connecting Welding Gun And Voltage Sensing Clamp 1 Gun Securing Knob Turn Off wire feeder and 2 Power Pin Receiver Block welding power source. 3 Gun Power Pin Weld voltage is present at voltage sensing clamp 4 Power Pin Tip when wire feeder and welding power source are 5 Gun Locking Tab...

  • Page 10: Connecting Shielding Gas

    3-4 Connecting Shielding Gas 1 Gas Hose With 5/8-18 Right-hand Thread Fittings (User - Supplied) Rear View Tighten gas hose fitting to a maximum of 100 in. lbs (12 N.m). 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi (689 kPa). 3 Valve 4 Flowmeter Close valve on cylinder when...

  • Page 11: Selecting Cable Sizes

    3-6. Selecting Cable Sizes Turn off power before connecting to weld output terminals. Do not use worn, damaged, undersized, or repaired cables. NOTICE - The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables.

  • Page 12: Installing And Threading Welding Wire

    3-7 Installing And Threading Welding Wire SEE SAFETY PRECAUTIONS at the beginning of manual for basic welding WARNING information. Installing Wire And Adjusting Hub Tension: 1 Retaining Nut 2 Hub Tension Adjustment Knob Remove retaining nut, and install spool so hub pin fits spool hole. Reinstall retaining nut.

  • Page 13: Section 4 Operation

    SECTION 4 OPERATION 4.1 Controls With Meters CAUTION SEE SAFETY BLOCKS at beginning of manual before proceeding. 1 Power Control Switch 2 Wire Speed / Amperage Meter Displays preset wire speed. While welding in CC mode, actual wire speed is dependant on arc voltage. Amperage displayed at the feeder is approximate.

  • Page 14: Section 5 -- Maintenance And Troubleshooting

    SECTION 5 - MAINTENANCE & TROUBLESHOOTING 5-1 Routine Maintenance CAUTION SEE SAFETY BLOCKS at beginning of manual before proceeding. = Check = Change = Clean = Replace Every Replace Replace Damaged Months Damaged Gas Hose Unreadable Labels Repair Or Replace Cracked Cables And Cords Every...

  • Page 15: Troubleshooting

    5-3 Troubleshooting Trouble Remedy Wire does not feed; open-circuit voltage available. Check power switch S1 and connections, and replace if necessary. Check supplementary protector CB1. Reset CB1. Unit overheated. Allow unit to cool. Check sensing lead connection. Check gun trigger plug connection. Check gun trigger.

  • Page 16: Section 6 Electrical Diagram

    SECTION 6 ELECTRICAL DIAGRAM PM1392...

  • Page 17: Section 7 Parts List

    SECTION 7 PARTS LIST IT. No. PART No. DESCRIPTION QUANTITY CASE PM1189 PC3094 CHASSIS PM1240 GEARMOTOR PS1612 HUB SUPPORT PP4670 PS1618 CONTACTOR BRACKET MC10209 CONTACTOR PS1627 BUS-BAR INPUT PS1630 BUS-BAR OUTPUT MM04279 GAS HOSE PA1064 CAPACITOR, INSULATOR MC10885 ELECTROLITIC CAPACITOR PA0936 CAPACITOR, CLAMP PA0957...
  • Page 18 FIGURE 7-1 General Assembly PM1392...
  • Page 19 LIST 7-2 Wire drive and gear IT. No PART No. DESCRIPTION QUANTITY PB2303 Feed plate with groove MB06011R Arm compl (With central gear) MF02408R Shaft MB06013R Wire pressure knob ME02417R Drive gear ----- Roll (Ask to your distributor) MG02226R Inlet guide tube PP4429 Fix knob (Gun loking tab) MT08685R...
  • Page 20 GUIDE TO INSTALL HEELS To install the heels on the case supports, read the following instruction. Feeder offers the choice of using 2 heels to keep it balanced while the cover is opened. If required this choice, proceed as next: a) Find front and rear heels.

  • Page 21: Warranty Policy

    WARRANTY POLICY 2°.- SOLDADORAS INDUSTRIALES INFRA S.A. DE C.V. warranty UNIFORM WARRANTY FOR SIISA MACHINES. will be F.O.B. Factory at Naucalpan México, or F.O.B. at an authorized service facility as determined by manufacturer. Therefore no compensation SOLDADORAS INDUSTRIALES INFRA, S.A. DE C.V. (SIISA), or reimbursement for transportation costs of any kind will be allowed.
  • Page 22 NOTES...
  • Page 23 NOTES...

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