1. Manuals
  2. Brands
  3. DuraTech Industries Manuals
  4. Grinder
  5. 6010
  6. Operating instructions manual

DuraTech Industries 6010 Operating Instructions Manual

Tub grinder
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Manual 1: Operating Instructions
6010
Tub Grinder
0500161 • F
2020
ebruary
TM
P
roduct
D
T
I
I
ura
ech
nDusTrIes
nTernaTIonal
Po B
1940, J
ox
amesTown
T
: (701) 252-4601• F
el
ax
.
.
www
DuraTechInDusTrIes
neT
I
nformatIon
I
.
nc
, nD 58402-1940
: (701) 252-0502
•
.
.
www
hayBusTer
com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 6010 and is the answer not in the manual?

Questions and answers

Summary of Contents for DuraTech Industries 6010

  • Page 1 Manual 1: Operating Instructions 6010 Tub Grinder roduct nformatIon nDusTrIes nTernaTIonal Po B 1940, J , nD 58402-1940 amesTown : (701) 252-4601• F : (701) 252-0502 • 0500161 • F 2020 DuraTechInDusTrIes hayBusTer ebruary...
  • Page 2 Clearing the Way for a Better Tomorrow...
  • Page 3 6010™ Tub Grinders as of the date of publication. DuraTech reserves the right to make updates to the machine from time to time. Even in the event of such updates, you should still find this manual to be appropriate for the safe operation and maintenance of your unit.
  • Page 4 Clearing the Way for a Better Tomorrow...
  • Page 5 Foreword All personnel must read and understand before operating unit DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure that this manual completely and accurately describes the operation and maintenance of this Industrial Grinder as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time.

  • Page 6: Table Of Contents

    1.10 Fire Extinguishers ..................17 1.11 Important safety reminders ................18 1.12 Towing ......................18 Section 2: Introduction ............. 19 2.1 Description of the 6010 DuraTech Tub Grinders ........... 19 2.2 Electronic governor ..................19 2.3 Wet clutch ......................21 2.4 Rotor ........................ 21 2.5 Screens ......................
  • Page 7 3.19 Loading the tub ....................54 3.20 If lodging occurs while grinding ..............55 3.21 Grinding wet material ..................55 3.22 Preparing the 6010 DURATECH TUB GRINDER for transport ....55 3.23 ..57 Preparing the 6010 DURATECH TUB GRINDER for operation after transport 3.24 Preparing the 6010 DURATECH TUB GRINDER for storage .....
  • Page 8 5.12 Hammermill maintenance ................90 5.13 Fixed hammer maintenance and replacement ..........91 5.14 Swinging hammer replacement and maintenance .......... 92 Section 6: Troubleshooting the 6010 DURATECH TUB GRINDER ..97 6.1 Troubleshooting the electronic governor system ..........97 6.2 General Troubleshooting .................. 99 6.3 Troubleshooting the OMNEX Trusted Wireless TD1140/R260 ....

  • Page 9: 6010 Tub Grinder Manual 1: Operators Instructions

    6010 Tub Grinder Manual 1: Operating Instructions 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 10: Introduction

    The purpose of this owner’s manual is to explain maintenance requirements, safety, and routine adjustments for the most efficient operation of your 6010 DuraTech Tub Grinder . There is also a trouble shooting section that may help in case of problems in the field. Any information not covered in this manual may be obtained from your dealer.
  • Page 11 User Training Verification Form found in the 6010 DURATECH TUB GRINDER documentation packet. NOTE: This form requires both the dealer’s signature and the customer’s signature. The dealer is responsible for returning the signed form to DuraTech Industries.

  • Page 12: Section 1: Safety

    Before operating this unit, you should familiarize yourself with these manuals as well. Safety is an ongoing job requirement, and DuraTech Industries has made every effort to make sure that the 6010 DuraTech Tub Grinder provides operator security and comfort. DuraTech Industries encourages you to bring to our attention as quickly as possible any suggestions you may have concerning the safety of the equipment.

  • Page 13: Safety-Alert Symbols

    When replacing a machine component to which a decal is attached, be sure to also replace the decal. • Replacement decals can be purchased from your DuraTech dealer. DuraTech Industries uses industry accepted ANSI standards in labeling its products for safety and operational characteristics. Safety‑Alert Symbol Read and recognize safety information.
  • Page 14 This manual uses the symbols to the right to denote important safety instructions and information. DANGER The DANGER, WARNING and CAUTION symbols are used to denote conditions as stated in the text above. Furthermore, the text dealing with these situations is WARNING surrounded by a box with a white background, will begin with DANGER, WARNING, or CAUTION.

  • Page 15: Operator - Personal Equipment

    Do not operate a 6010 DURATECH TUB GRINDER when you are fatigued. Be alert ‑ If you get tired while operating your 6010 DURATECH TUB GRINDER, take a break. Fatigue may result in loss of control. Working with any industrial equipment can be strenuous.

  • Page 16: Machine Safety Labels

    OR SMOLDERING EXISTS, AND THE BATTERY IS SWITCHED OFF. REMOVE ALL FLAMMABLE DEBRIS FROM ENGINE, SHIELDING, CONTROL PANEL, UNDER MACHINE AND ANYWHERE MATERIAL IS COLLECTED. DURATECH INDUSTRIES IS NOT RESPONSIBLE FOR 6500425 FIRES CAUSED BY HAZARDS LEFT TO SMOLDER OR BURN, OR IMPROPER SHUTDOWN PROCEDURES.
  • Page 17 WARNING: FOR YOUR PROTECTION AND SAFETY OF OTHERS, FOLLOW THESE SAFETY RULES READ AND UNDERSTAND OPERATORS MANUAL BEFORE OPERATING MACHINE. PLACE ALL CONTROLS IN NEUTRAL, STOP ENGINE, REMOVE IGNITION KEY, LOCK OUT 6500208 POWER SOURCE, AND WAIT FOR ALL MOVEMENT TO STOP BEFORE SERVICING, ADJUSTING, REPAIRING, OR UNPLUGGING.
  • Page 18 WARNING: THROWN OBJECT HAZARD, TO PREVENT SERIOUS INJURY OR DEATH DO NOT RAISE TUB WHEN ROTOR IS TURNING. DISENGAGE ROTOR AND ALLOW TO COME TO A 6500209 COMPLETE STOP. BE CERTAIN THAT ALL PERSONNEL ARE CLEAR OF MACHINERY AREA. RAISE TUB TO FULL VERTICAL POSITION. STOP ENGINE AND REMOVE KEY BEFORE APPROACHING TUB AND ROTOR AREA.
  • Page 19 WARNING: NO RIDERS SERIOUS INJURY COULD RESULT FROM RIDING ON THE MACHINE. 6500043 DO NOT OPERATE MACHINE UNLESS AN APPROVED FIRE EXTINGUISHER IS INSTALLED. 6500497 KEEP WHEEL BOLTS TIGHT 6500042 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 20: Shielding

    Each and every aspect of the DuraTech Industries 6010 DuraTech Tub Grinder should be reviewed by each operator on a frequent basis. Safety systems are in place that result in direct operator security.
  • Page 21 • Allow no one on the Tub Grinder at any time during operation. Never allow riders on the machine at any time. • Unauthorized personnel should stay out of the grinding area. • Always perform the pre‑operation inspection before operating this machine. •...

  • Page 22: Thrown Objects And Operator Safety

    Keeping the tub covered with DuraTech Industries Tub Covers will also reduce the risk of potential injury or property damage. Use of a Tub Cover will not reduce the area over which thrown objects may fall, but it does reduce the percentage of objects thrown from the tub.

  • Page 23: Service And Maintenance

    If injured, seek medical attention immediately to prevent serious infection or reaction. When replacing any part on your Tub Grinder, be sure to use only DuraTech Industries authorized parts. DO NOT PERFORM MAINTENANCE ON THE INTERIOR OF THE TUB DURING...

  • Page 24: Personal Protection Equipment

    Personal protection equipment ( REV. 02-20 ) Operators and authorized observers of the Tub Grinder are recommended to wear head, eye, and ear protection. No loose clothing is allowed. Fire Prevention ( REV. 02-20 ) Grinding with a tub grinder produces a large amount of potentially combustible material. The risks of fire can be significantly reduced with proper operating and maintenance procedures.

  • Page 25: Fire Extinguishers

    REMOVAL AND CLEANING INSTRUCTIONS: • Clean the engine compartment daily or more often if conditions require it be done more frequently. When cleaning the engine compartment, always clean the top of the engine and the areas around exhaust manifolds, exhaust plumbing and turbochargers. •...

  • Page 26: Important Safety Reminders

    Read the label on your extinguisher now, most extinguishers have descriptions of this method, and an estimated working time. If an extinguisher is only partially used, the dry chemical will jam in the seals, allowing the extinguisher to loose its pressure charge in less than an hour, making it useless to you.

  • Page 27: Section 2: Introduction

    The electronic governor has two modes of operation, Auto mode and Manual mode. The Auto mode is the preffered mode and should be used whenever possible. This screen is located on the control panel of the 6010 DURATECH TUB GRINDER. figure 2.1 Wachendorf A6 control system...
  • Page 28 figures 2.2 & 2.3 major system components radiator access door work lights folding tub flare tub drive access door engine compartment access doors fire extinguisher battery box control panel battery disconnect discharge conveyor in fire extinguisher engine compartment access doors transport position fuel tank tool box...

  • Page 29: Wet Clutch

    2.5 Screens ( REV. 02-20 ) All DuraTech Industries tub grinders come equipped from the factory with two screens. The diameter of the screens are specified by the customer at the time of purchase. Any combination of hole sizes may be used to alter the coarseness of the output material. The coarseness of the ground material is determined by the size of the screen holes.

  • Page 30: Tub

    1/2 to completely full. The 6010 DURATECH TUB GRINDER’s tub can be tilted 90 degrees for access to the rotor, screens, and drive line. The tub has an electronic safety switch that will not allow the tub to be raised with the rotor turning. The switch provides feedback to the operator through two indicator lights which are located on the control panel.

  • Page 31: Tub Cover (Optional)

    2.10 Tub cover (optional) ( REV. 02-20 ) An optional tub cover may be added to the unit that helps to reduce the amount of material ejected from the tub while grinding. Duratech recommends using a tub cover when grinding in a high traffic area. 2.11 Control panel ( REV.
  • Page 32 Clutch controller display input speed output speed pressure transducer oil temperature filter clogged power safety hazard clutch engage coil fault oil pressure engine speed engage/disengage clutch lockout clutch overload button CAT electronic display electronic display inhibit regeneration menu throttle up (press &...
  • Page 33 CAT electronic engine display screens The CAT electronic engine display has five different screens for checking and controlling the CAT engine. Home, performance, totals and configuration, settings and diagnostics. def tank level 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 34: Other Controls

    2.12 Other controls ( REV. 02-20 ) 2.12a Radio remote control unit (optional) The optional remote control transmitter unit allows the operator to remotely start and stop the tub, change tub directions of rotation, raise and lower conveyor, swing the conveyor left or right, operate the throttle and the tub cover in and out or raise it and lower it.

  • Page 35: Section 3: Operation

    Also make sure that anyone who will assist you in the operation or maintenance of this machine understands how the machine operates. Before operating the 6010 DuraTech Tub Grinder, perform an inspection that includes the following items. As each task is performed, check or initial the adjacent box.

  • Page 36: Starting The Tub Grinder

    3.2 Starting the Tub Grinder ( REV. 02-20 ) NOTE: The engine will start easier at cool temperatures by use of a starting aid. A block heater or other means can be used to warm the engine. NOTE: Do not crank the engine for more than 30 seconds. Allow the starter motor to cool for two minutes before cranking again.

  • Page 37: Automatic Engine Shutdown System

    3.5 Automatic engine shutdown system ( REV. 02-20 ) The engine will automatically shut down if it overheats or if engine oil pressure is inadequate. If this happens, perform the following steps: Check the engine oil level. Inspect the radiator, rotating screen, and clean if necessary. Check tension and condition of the fan and rotating screen belts.

  • Page 38: Operation Of The Electronic Governor

    Operation of the electronic governor ( REV. 02-20 ) Display Hardkeys: Next Button • When the next button is pressed, the display changed to the next screen Home Button • When the home button is pressed the display will go to the home screen. ESC Button •...
  • Page 39 Home Screen Home Screen will show right after the loading screen, when the Home botton is pressed from any of the other pages, or pressing the next button or the encoder on the Active Faults screen. 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 40 Manual Function Screen The manual Fuction Screen will be accessed by pressing the next button or the encoder on the Home Screen. 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 41 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 42 If the 6010 DURATECH TUB GRINDER is equipped with a grapple loader 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 43 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 44 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 45: Logic For The Electronic Governor

    3.9 Logic for the Electronic Governor 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 46 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 47 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 48 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 49 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 50 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 51 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 52 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 53 If the 6010 DURATECH TUB GRINDER is equipped with a tub cover 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 54: Adjusting The Tub's Rotation Speed

    3.10 Adjusting the tub’s rotation speed ( REV. 02-20 ) Tub rotation is controlled by the tub rotation function on the electronic governor’s display on the control panel or the remote radio. The tub can be started, stopped, forward and reversed and rotation speed changed. 3.11 Raising the tub ( REV.

  • Page 55: Lowering The Tub

    3.12 Lowering the tub ( REV. 02-20 To lower the tub, perform the following steps: Remove the safety stop on the hydraulic cylinder, and place safety stop in storage location on the inside of frame rail. Clear the area of equipment and personnel. Engine speed should be 1000 RPM.

  • Page 56: Operating The Grinder Using The Remote Radio Transmitter Option

    Also, if the 6010 DURATECH TUB GRINDER is equipped with a tub cover, the radio remote will operate the tub cover in and out or raise it and lower it. The remote radio transmitter has two indicator lights, low battery and active LED.
  • Page 57 CAUTION: Only clean the buttons or whole remote radio transmitter with a soft cloth lightly dampened with water. DO NOT clean the buttons or whole remote radio transmitter with any sharp instruments or object that can cut or damage the button membrane or housing. DO NOT pour any liquids, use a hose, or pressured water directly on the remote radio transmitter.

  • Page 58: Replacing Batteries And Powering The Remote Radio Transmitter

    3.16b Replacing batteries and powering the remote radio transmitter The battery compartment is located on the back lower half of the transmitter. Use a slotted screwdriver to remove the screw of the battery pack. Take battery pack out and slide the cover towards the pack tongue, lift and remove. Replace 2‑AA batteries in the correct orientation embossed inside the battery pack.

  • Page 59: Transmitter Display Screens

    3.16c Transmitter Display Screens: Remote Radio start up To begin using the radio remote, perform the following steps: • Press and hold the Power ON (1) button until the display show the startup logo then release the ON button. • The transmitter can take from 2‑7 seconds to link with the R260.
  • Page 60 Remote Radio Shutdown Press the red Power OFF button on the transmitter. Place the transmitter in the storage location on the control panel. 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 61: Operations Of The Radio Remote Transmitter

    3.16d Operations of the radio remote transmitter 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 62: Grinding

    3.17 Grinding ( REV. 02-20) Before you begin grinding, start the machine and check the direction of the tub’s rotation. Also check the electronic governor for proper operation. Watch for unusual or excessive vibration. If any occur, immediately shut off the power. Determine the cause and correct it before starting the grinder again.

  • Page 63: If Lodging Occurs While Grinding

    3.22 Preparing the 6010 DURATECH TUB GRINDER for transport ( REV. 02-20) To prepare the 6010 DURATECH TUB GRINDER for transport over public roads, perform the following steps: Be sure all loose parts such as screens, hammer rods, or extra hammers are properly stowed.
  • Page 64 Raise the trailer landing gear and lock the handle in its storage position. 10. Check the lights and the brakes for proper function. 11. Check local ordinances regarding restrictions for machine travel on local roads. Read Section 1.12 “Towing” in the “Safety” section in this manual. figure 3.2 conveyor in the transport position...

  • Page 65: Preparing The 6010 Duratech Tub Grinder For Operation After Transport

    ( REV. 02-20 ) To prepare the 6010 DuraTech Tub Grinder for operation after transport, perform the following steps: Check the location. • Are there power lines, branches, roof trusses, etc. that will obstruct the unfolding operation of the conveyor and the loading operation of the tub? •...

  • Page 66: Removing The 6010 Duratech Tub Grinder From Storage

    3.25 Removing the 6010 DURATECH TUB GRINDER from storage ( REV. 02-20 ) To remove the 6010 DURATECH TUB GRINDER from storage, perform the following steps: Perform a thorough pre‑operation inspection as specified in Section 3.1 of this manual. 3.26 Installing a screen ( REV.

  • Page 67: Adjusting The Conveyor Belt Tension

    3.27 Adjusting the conveyor belt tension ( REV. 02-20 ) IMPORTANT: Do not overtighten conveyor belts. Use only enough tension to eliminate belt slippage. Rollers on the discharge conveyor are adjustable to allow for belt stretch and tracking. If the conveyor belt slows down or stops during operation, slippage may be the cause.

  • Page 68: Adjusting The Conveyor Belt Tracking

    3.28 Adjusting the conveyor belt tracking ( REV. 02-20 ) A. When a new belt is installed, use only genuine DuraTech Industries parts. Begin by adjusting the drive roller so that the mounting bearings are the same distance from the end of the conveyor frame.

  • Page 69: Belt Scrapers On The Discharge Conveyors

    3.29 Belt scrapers on the discharge conveyors ( REV. 02-20 ) Belt scrapers have a poly blade (pn# 4702644 for the belly or pn# 4703444 for the discharge) that wears down and needs to be flipped around or replaced. When the poly blades wear to within 1/8” of the scraper frame and doubler, either flip the poly blade around or replace with a new one.

  • Page 70: Adjusting Tub Chain Tension

    3.30 Adjusting tub chain tension ( REV. 02-20 ) To adjust the tub chain tension, perform the following steps: Loosen (4) bolts holding motor mounting lock bolts plate. Turn (2) adjusting bolts to set chain tension. Tighten the (4)bolts holding motor mounting plate.

  • Page 71: 6010 Grapple Loader Option

    (REV. 02-20) An optional grapple loader is available for the 6010 Industrial Tub Grinder. This loader can be used to place most materials into the grinder’s tub. From the loader’s cab, the operator is able to see what is occurring in the tub.
  • Page 72 Joystick Controls for 6010 Grapple Loader right hand right hand left hand left hand switch joystick joystick switch Right Hand Joystick Controls Left Hand Joystick Controls Main Knuckle Boom Lower Lower Bucket Bucket Rotate Rotate Open Close Main Knuckle Boom...
  • Page 73 Foot Controls Rotates boom left Rotates boom right 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 74: 6010 Hydraulic Hammer Rod Puller (Optional)

    3.34 6010 Hydraulic Hammer Rod Puller (Optional) (REV. 02-20 A. Operation A. Rod Removal Loosen bolts on rotor end‑plate and rotate it. Turn in eye‑bolt, 4800600, into the end of rod to be pulled. iii. Pin up the cylinder as in picture 1 and pin rod end to the eye‑bolt.
  • Page 75 Adjust the cylinder mount to the ‘front’ position and continue pushing the rod the rest of the way. Rod will still need to be tapped in flush with the first plate. Picture 2 B. Storage A. Cylinder Retract the cylinder and remove it from the rod puller frame. Pin the cylinder to the service step as shown in picture 3.
  • Page 76 Picture 3 Hydraulic hammer rod puller storage 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 77: Section 4: Engine Maintenance

    Section 4: Engine Maintenance Engine oil level, engine coolant level, air filters, and fan belt tension should be checked daily. All debris, and combustible or ignitable material should be cleared from the engine compartment daily or more often as conditions warrant.
  • Page 78 Stop the engine. Turn the battery disconnect switch to the OFF position. Disconnect the negative battery cable from the battery. Disconnect the connectors from the computerized equipment listed on the previous page. Move each harness to a position that will not allow the harness to accidentally move back and make contact with any of the connector pins.

  • Page 79: Batteries

    A heavy‑duty, general‑purpose, lithium‑based grease is recommended for lubricating the 6010 DuraTech Tub Grinder. 6 0 1 0 D U R A T E C H T U B G R I N D E R...
  • Page 80 LUBRICATION CHART 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 81 figure 5.1 tub chain idler lubrication points tub chain idler pivots (Ref # 4) figure 5.2 drive line lubrication points lubrication zerk (Ref # 7) lubrication zerk (Ref # 7) figure 5.3 discharge conveyor lift, and discharge conveyor pivot lubrication points discharge conveyor pivot (Ref # 10) discharge conveyor lift pivot...
  • Page 82 figure 5.4 conveyor fold pivot lubrication point discharge conveyor fold pivot (Ref # 10a) figure 5.5 discharge conveyor roller lubrication point discharge conveyor roller (Ref # 9) 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 83 figure 5.6 belly auger and rotor bearing grease bank belly auger rotor bearings (Ref # 12) (Ref # 1) figure 5.7 tub pivot lubrication points tub pivots (Ref # 13) figure 5.8 radiator fan pulley lubrication point radiator fan pulley (Ref # 16) 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 84 figure 5.9 optional tub cover lubrication points tub cover vertical tub cover frame (Ref # 22) (Ref # 21) 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 85: Pressure Roller Lubrication

    5.4 Pressure roller lubrication ( REV. 02-20) The grinder has a pressure roller with tapered roller bearings. These bearings should be checked for lubrication Tub Pressure Roller lubrication point every 1000 hours of operation or annually‑ whichever ( Ref # 15) comes first.

  • Page 86: Hydraulic System

    DuraTech Industries recommends using Cenex Qwiklift HTB if your machine has a Qwiklift decal on the hydraulic tank. Other acceptable fluids include Mobil 423, Farmland Super HTB, Conoco Hydroclear Power Tran Fluid or other similar fluids. If the hydraulic tank does not have this decal, then all of the above fluids are acceptable.

  • Page 87: Wet Clutch System

    5.7 Wet clutch system ( REV. 02-20 ) Change the clutch oil after the first 100 hours of use. Thereafter, change the clutch oil, oil filter, and breather cap every 500 hours of use, annually, or if the oil color changes, whichever comes first. Note: Drain cooler and tank when changing oil.
  • Page 88 Cold Climate Oils (When ambient temperature is below 15 degrees F) Mobilfluid 424 Caterpillar TDTO (10W ONLY) Shell Donax TD low vis NOTE: DO NOT USE ANY OTHER OILS, OR CLUTCH LIFE WILL BE SHORTENED. Wet clutch is to be serviced and inspected after 5000 hours of operation – contact your dealer for details. To locate retail oil sales locations in your local area, use the phone number provided below.

  • Page 89: Diesel Exhaust Fluid (Def) Tank

    5.8 Diesel Exhaust Fluid (DEF) Tank ( REV. 02-20 ) The Diesel Exhaust Fluid (DEF) Tank is located by the engine on the opposite side from the control panel. CAUTION: DEF contains urea. DO NOT get the substance in eyes. In case of contact, immediately flush eyes with large amounts of water for a minimum of 15 minutes.

  • Page 90: Def Line Purge Requirement

    5.8a DEF line purge requirement ( REV. 02-20 ) Following each engine shutdown, the ECU must be allowed to run the DEF pump for a short period of time. This is necessary to move the DEF fluid from the heated line back into the DEF tank. This purge cycle takes place with the ECU keyswitch input turn‑off while the ECU unswitched power input remains connected.

  • Page 91: Recommendations For Machine Storage

    5.8b Recommendations for machine storage ( REV. 02-20 ) Machines in storage for periods longer than 18 months should have the DEF checked with a refractometer to ensure that the concentration remains between 29 and 35 weight percent. If the concentration is lower than 29 weight percent, the concentration may be raised by adding fresh DEF to the tank.

  • Page 92: Axle, Wheels And Tires

    5.9 Axle, wheels and tires ( REV. 02-20 ) TIRE PRESSURE Set the tire pressure according to the manufacturer’s specifications. The appropriate tire pressure can be found on the sidewall of the tire. WHEEL BEARINGS The wheels have tapered roller bearings in an oil bath.
  • Page 93 camshaft bushings zerks slack adjuster zerk FREQUENCY OF SERVICE Camshaft roller journals, anchor pins, slack adjusters every 25,000 to 30,000 miles or every six months depending on severity of operating conditions. (For off highway use: service every 4 months depending on severity of operating conditions SUGGESTED PREVENTATIVE MAINTENANCE •...

  • Page 94: Dodge Rotor Bearing Installation

    5.11 Dodge Rotor bearing installation ( REV. 02-20 ) WARNING: To ensure the rotor is not unexpectedly started, turn off and lock out or tag the power sources before proceeding. Failure to observe these precautions could result in bodily injury. NOTE: Bearing housing caps and bases are not interchangeable and must be matched with mating half.
  • Page 95 MOUNTING Install the non expansion unit first. Apply a coating of light oil or other rust inhibitor to the adapter area of the shaft. Before mounting bearing to shaft, remove lockplate from bearing and turn locknut counterclockwise one to two turns to allow adapter Picture 1 to expand fully.
  • Page 96 Once “ZERO reference point” is reached, scribe a line through both locknut face and adapter face (Picture 2). Then continue to tighten the locknut (Picture 3) by turning it clockwise using hammer and drift or spanner by the appropriate rotation angle shown on Table 1.
  • Page 97 ISAF: For 2 Bolt and 4 Bolt Pillow Blocks: 1) Remove bearing cap 2) Remove stabilizing ring; 3) Reassemble cap on base, 4) Torque cap bolts to recommended torque values. (Table 2) DISMOUNTING Remove weight off bearing via a sling or jacks. Remove mounting bolts from bearing.

  • Page 98: Hammermill Maintenance

    5.12 Hammermill maintenance ( REV. 02-20) Visually examine the mill to see if any of the internal parts show excessive wear. These parts should include liners, rotor discs and the holes in the discs that support the rods. Enlarged holes can cause rods to break or bend. Also check rods, rod locking or retaining devices, hammers, screens, screen tracks and hold downs, main shaft, platform locking devices, hinges or anything else that could wear and perhaps fail and causing damage to the hammermill and/or personnel if not properly maintained.

  • Page 99: Fixed Hammer Maintenance And Replacement

    5.13 Fixed hammer maintenance and replacement ( REV. 02-20 ) CAUTION: Disengage the driveline clutch. Shut off the engine. Remove the key before working on the rotor. IMPORTANT: The bolts on the hammer tips should be checked periodically for proper torque. Torque ratings for two bolt tips are listed below.

  • Page 100: Swinging Hammer Replacement And Maintenance

    5.14 Swinging hammer replacement and maintenance ( REV. 02-20 ) CAUTION: Disengage the wet clutch, shut off the engine and remove the key before working on the rotor. When installing or changing hammers, be sure to follow the hammer diagram carefully. Misplacement of the hammers could cause excessive vibration.
  • Page 101 FIXED HAMMERS SPACING CHART 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 102 FIXED V HAMMER PATTERN 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 103 FIXED REVERSE V HAMMER PATTERN 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 104 SWINGING HAMMERS SPACING CHART 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 105: Section 6: Troubleshooting The 6010 Duratech Tub Grinder

    Section 6: Troubleshooting the 6010 DURATECH TUB GRINDER 6.1 Troubleshooting the electronic governor system ( REV. 02-20 ) 6 0 1 0 D U R A T E C H T U B G R I N D E R...
  • Page 106 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 107: General Troubleshooting

    6.2 General Troubleshooting ( REV. 01-03 ) general troubleshooting 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 108: Troubleshooting The Omnex Trusted Wireless Td1140/R260

    6.3 Troubleshooting the OMNEX Trusted Wireless TD1140/R260 Diagnostics – R260 Receiver 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 109 Troubleshooting guide – Chart #1 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 110 Troubleshooting guide – Chart #2 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 111 Troubleshooting guide – Chart #3 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 112 Troubleshooting guide – Chart #4 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 113: Appendix A: Warranty

    This warranty is limited to the replacement of any defective part or parts if DuraTech Industries is notified within thirty (30) days of failure.
  • Page 114 Clearing the Way for a Better Tomorrow 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 115: Appendix B: Specifications

    Appendix B: SPECIFICATIONS MODEL 6010 DURATECH TUB GRINDER General Weight w/ Pintle Hitch ............35,840 lbs. (16,257 kg)* Weight w/ Fifth Wheel Hitch ..........38,000 lbs. (17,237 kg)* Transport Width ................... 8’ 6” (2.59 m) Transport Height ..................11’ (3.35 m) Transport Length With Fifth Wheel ............42’...
  • Page 116 Options Radio remote that features the following commands; tub start‑stop, tub forward‑reverse, conveyor up‑down, and emergency stop. Air Compressor Tub Cover 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 117: Appendix C: Operator Training Form

    Appendix C: Operator Training Form The following personnel, by their signature, certify that they have read this manual in its entirety and comprehend its instructions. Only personnel so qualified are allowed to operate this unit. Printed Name Review Date Signature 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 118 Clearing the Way for a Better Tomorrow 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 119: 6010 Duratech Tub Grinder Documentation Comment Form

    6010 DURATECH TUB GRINDER Documentation Comment Form DuraTech Industries welcomes your comments and suggestions regarding the quality and usefulness of this manual. Your comments help us improve the documentation to better meet your needs. • Did you find any errors? •...
  • Page 120 Clearing the Way for a Better Tomorrow 6 0 1 0 D U R A T E C H T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

Table of Contents