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Bühler technologies CU-EMA+ Assembly, Installation And Operation Instructions

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Gas Analysis
Cooling unit
CU-EMA+
Installation and Operation Instructions
Original instructions
BE440029
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
10/2020
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com

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  • Page 1 Gas Analysis Cooling unit CU-EMA+ Installation and Operation Instructions Original instructions BE440029 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 10/2020 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
  • Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.

  • Page 3: Table Of Contents

    CU-EMA+ Contents Introduction.............................................  2 Intended use .........................................  2 Overview .......................................... 2 Scope of delivery ........................................ 2 Ordering instructions ...................................... 3 1.4.1 Cooler with Two In-Line Heat Exchangers............................. 3 Safety instructions.........................................  4 Important advice ......................................... 4 General hazard warnings .................................... 5 Transport and storage ........................................ 6 4 Installation and connection ......................................

  • Page 4: Introduction

    CU-EMA+ 1 Introduction 1.1 Intended use This device is an essential component for conditioning the sample gas to protect the downstream analysis instrument from re- sidual moisture in the sample gas. Please note the specifications in the data sheet on the specific intended use, existing material combinations, as well as pressure and temperature limits.

  • Page 5: Ordering Instructions

    CU-EMA+ 1.4 Ordering instructions 1.4.1 Cooler with Two In-Line Heat Exchangers The item number is a code for the configuration of your unit. Please use the following model code: 4496 2 8 2 2 0 X 1 X X 2 0 0 X 0 0 X X X Product Characteristics Cooler (with 2 in-line heat exchangers) CU-EMA+: Ambient temperature 50 °C Certifications...

  • Page 6: Safety Instructions

    CU-EMA+ 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –...

  • Page 7: General Hazard Warnings

    CU-EMA+ 2.2 General hazard warnings The equipment must be installed by a professional familiar with the safety requirements and risks. Be sure to observe the safety regulations and generally applicable rules of technology relevant for the installation site. Prevent malfunctions and avoid personal injuries and property damage. The operator of the system must ensure: –...

  • Page 8: Transport And Storage

    CU-EMA+ 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. They must be stored in a covered, dry and dust-free room at a temperature between -20 °C to 40 °C (-4 °F to 104 °F).

  • Page 9: Installation And Connection

    CU-EMA+ 4 Installation and connection 4.1 Installation site requirements The following requirements must be met during installation: – Never install the device near sources of heat or vibration, in direct sunlight, or near high frequencies or magnetic fields. The operator must install a lightning arrester and overvoltage protection. –...

  • Page 10: Electrical Connections

    CU-EMA+ 4.3 Electrical connections All connection lines can be fed into the device through the cable glands at the bottom. Include strain relief for the connection cables. The supply line cross-sections must be suitable for the rated current and meet local regulations.

  • Page 11: Connection

    CU-EMA+ CAUTION Supply cable The power adapter must be suitable for the maximum power used by the device. It must be heat-resistant and must not come into contact with hot surfaces. The power supply must meet IEC 60227 or IEC 60245. Or be approved by another recognised testing body.
  • Page 12 CU-EMA+ DANGER High pressure, danger due to gases being discharged at high pressure! a) Disconnect the device from the system pneumatics. b) Release pressure from the lines before beginning work. c) Secure the equipment from accidentally being reconnected to the pneumatic supply DANGER Sample gas can be harmful.

  • Page 13: Operation And Control

    CU-EMA+ 5 Operation and control NOTICE Only operate the device with the door closed and within the specifications! After starting the device via circuit breaker FC43, the display of the sample gas cooler will show the software version, then the block temperature.

  • Page 14: Use Of Menu Functions

    CU-EMA+ 5.2 Use of menu functions Brief description of the operating principle: The unit is operated using 5 keys. Their functions are: Button Section Functions Display – Switches from the measurement display to the main menu Menu – Selects the menu item displayed Enter –...

  • Page 15: Menu Navigation Overview

    CU-EMA+ 5.2.2 Menu navigation overview When pressing the OK button in normal mode, the display will show the prompt code if the menu is locked. Use the ▲ and ▼ buttons to enter the correct code and press OK. If an incorrect code or no code is entered, the menu will not be unlocked and you will not be able to access all menu items. If you forgot the password you can always enter master code 287 to access the menu;...
  • Page 16 CU-EMA+ Display Main menu Submenu 1 Submenu 2 Parameter Display C.EMA C. E MA Temperature tEmP Input 5°C Target temp. Cooling block Temperature CH1 Device designation 2 . . . 20 °C A hi 3°C Display Settings menu Input Alarm hysteresis 1 .

  • Page 17: Description Of Menu Functions

    CU-EMA+ 5.3 Description of menu functions 5.3.1 Main menu CU-EMA+ (C.EMA) cooler Display → CEMA This will take you to the cooler target temperature and tolerance range setting (alarm threshold). Global setting (ToP Settings) Display → This menu is used to configure the global cooler settings. Peristaltic Pump Display →...

  • Page 18: Submenu 1

    CU-EMA+ 5.3.2 Submenu 1 Target temperature (Temperature) Display → Cooler → temp This setting determines the nominal temperature for the cooler temperature. Parameter range: 2 °C to 20 °C (35.6 °F to 68 °F) Factory setting: 5 °C (41 °F) Note: If the temperature is changed the indicator may blink, until the new operating range has been reached.

  • Page 19: Submenu 1 (Global Settings)

    CU-EMA+ 5.3.3 Submenu 1 (global settings) Temperature unit Display → → unit Used to select the temperature display unit. Parameter range: °C, °F Factory setting: °C Analog output (not applicable) Display → → This submenu is used to specify the settings for analog output 1, see chapter Submenu 2 (Analog Output 1) Note: This menu will be hidden if the menu is locked.
  • Page 20 CU-EMA+ Moisture detector: error cleared automatically after cable break Display → → bLtc (bLtc = broken wire latch). The setting applies to all connected moisture detectors. Determines whether the cable break alarm must be reset manually or will automatically clear on valid measuring signal.

  • Page 21: Set Favourite Menu

    CU-EMA+ 5.3.3.1 Submenu 2 (Analog Output 1) The analog output will display the actual cooler temperature. Signal behaviour In normal mode (noP) the measuring point will output the actual temperature. For testing purposes you can generate constant values hi, or hALF. The analogue output will output a constant signal with a value as specified in the table. Constant Current output Voltage output...

  • Page 22: Maintenance

    CU-EMA+ 6 Maintenance During maintenance, remember: – The equipment must be maintained by a professional familiar with the safety requirements and risks. – Only perform maintenance work described in these operating and installation instructions. – When performing maintenance of any type, observe the respective safety and operation regulations. DANGER Toxic, corrosive gas/condensate Sample gas/condensate may be hazardous to health.

  • Page 23: Maintenance Intervals

    CU-EMA+ 6.1 Maintenance Intervals The frequency of inspections depends on the operating conditions and may need to be adjusted by the operator. We recommend at a minimum observing the following maintenance and inspection intervals: Maintenance interval and items Entire device: Functional test 6 months Entire device:...

  • Page 24: Service And Repair

    CU-EMA+ 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer.

  • Page 25: Error Messages On The Display

    CU-EMA+ 7.1.1 Error messages on the display If an error occurs, the display will read "Err". Press the " " button to show the error number(s). Error messages will appear until the unit has been restarted or the error is cleared using the "Func" button. It can only be cleared if the cause for the error has been corrected.

  • Page 26: Safety Instructions

    CU-EMA+ Status text Possible cause Action H2o.1 – Moisture alarm moisture detector 1 – Dry – Check condensate trap H2o.2 – Moisture alarm moisture detector 2 – Dry – Check condensate trap init – Initialization phase – Wait PuMP – Pumps deactivated –...

  • Page 27: Replacing The Hose Of The Peristaltic Pump

    CU-EMA+ CAUTION Health hazard if the heat exchanger leaks The heat exchanger is charged with glycol-based coolant. In the event of a heat exchanger leak: a) Avoid contact with the skin and eyes. b) In the event of a leak, do not restart the cooler under any circumstances The cooler must be repaired by the manufacturer.

  • Page 28: Replacing The Microfuse For The Expansion Module/Regulator

    CU-EMA+ – Clean cleaning nest (hole inside the cooler block), as the heat exchangers are installed with silicone grease. – Purge the heat exchanger until all contaminants have been removed. – Grease the cooled outside surface external surface with silicone grease. –...

  • Page 29: Replacing The Solenoid Valve

    CU-EMA+ – The fuse is located under a plastic cap on the top board. Replace micro-fuse and put the cap back on. Please note the mains voltage in order to select the correct micro-fuse. – Restore the power and gas supply. 7.7 Replacing the Solenoid Valve –...

  • Page 30: Disposal

    CU-EMA+ 8 Disposal The heat exchanger is charged with glycol-based coolant. In EU member states, as per Directive 2012/19/EU, device with electrical components must be recycled separately. Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices as well as hazardous materials during disposal.

  • Page 31: Appendices

    CU-EMA+ 9 Appendices 9.1 Flow Diagram A Sample gas input 1 Cooler unit B Sample gas output 2 Condensate pumps C Condensate output 3 Solenoid valve for adding test gas (optional) D Test gas input (optional) 4 Moisture detector E Instrument air input (optional) BE440029 ◦...

  • Page 32: Technical Data

    CU-EMA+ 9.2 Technical Data Technical Data Type tested: DNV GL rules for classification Ships, offshore units, and high speed and light craft Certificate no.: TAA00002RE Lloyd’s Register Type Approval System, Test Specification Number 1 - March 2019 Certificate no.: LR2008137TA Ambient categories as per DNVGL-CG-0339: Temperature: A Humidity B...

  • Page 33: Outlet

    CU-EMA+ Controller for heated line ² Connection: Cable clamps, cable cross-section 0.5…2.5 mm Self-regulating heated line Flow: max. 115 VAC/230 VAC 1600 VA ² cable clamps, cable cross-section 1.5…2.5 mm Test gas solenoid valve Flow: Activated with customer power via 230 VAC relay (Attention: cannot be activated with 115 VAC) or 24 VDC, cable clamps, cable cross-section ²...

  • Page 34: Dimensions

    CU-EMA+ Pressure drop Δp (v=150 L/h) 19 mbar 18 mbar Dead volume V 38 ml 36 ml Gas connections (metric) GL14 (6 mm) DN 4/6 Gas connections (US) GL14 (1/4") 1/4"-1/6" Condensate out connection (metric) GL18 (8 mm) G1/4 Condensate out connection (US) GL18 (8 mm) NPT 1/4"...

  • Page 35: Attached Documents

    CU-EMA+ 10 Attached documents – Wiring diagram 51/R1256 – CPsingle CPdouble operation instructions – Moisture detector data sheet – Solenoid valve operation instructions – Solenoid valve data sheet – Circuit breaker data sheet – Sample gas line data sheet – Sample gas line drawing –...
  • Page 36 / 1/4" / 1/4" 1 Sample gas cooler 2 Peristaltic pump / 1/4" / 3/8" / 1/4" 3 Solenoid valve test gas 4 Moisture detector A Sample gas IN B Sample gas OUT C Condensate OUT D Test gas IN (OPTION) E Instrument air IN (OPTION) project description: page description:...
  • Page 37 82,0 mm[3,23''] 500,0 mm[19,69''] 300,0 mm[11,81''] 37,0 mm[1,46''] 15,0 mm[0,59''] A Sample gas IN B Sample gas OUT C Condensate OUT D Test gas IN (OPTION) E Instrument air IN (OPTION) project description: page description: drawing number: certif. Kreutner, Kade Cooling Unit CU-EMA+ System structure proces.
  • Page 38 SIEMENS TECHNOLOGIES 15,0 mm[0,59''] 1 Sample gas cooler 2 Peristaltic pump 3 Solenoid valve test gas 4 Moisture detector project description: page description: drawing number: certif. Kreutner, Kade Cooling Unit CU-EMA+ System structure proces. schlecht 51/R1256 date 06.01.2020 job account number: customer: amendment date...
  • Page 39 -FC43 C16A Protection switch / 6.1 / 6.1 -TB43 24VDC/10A Power supply unit -X10 -RF41 max. 20A Net filter / 5.1 1L1+ / 5.1 2,5mm² in cable gland Internally Internally Externally Externally N/L2 PE Power supply 115/230VAC / 50/60Hz / 16A project description: page description: drawing number:...
  • Page 40 1L1+ 1L1+ / 8.2 / 8.2 OPTION -X10 OPTION -KF53 -KF54 -KF53 -KF54 24VDC 230VAC 24VDC 230VAC Relay Relay Control Control -X10 -W56 3x0,75mm² in cable gland Internally Internally -MB56 Externally Externally 24VDC 3/2-way- solenoid valve OPTION 3/2-way-solenoid valve test gas project description: page description: drawing number:...
  • Page 41 / 7.1 / 7.1 SIGNALS SIGNALS / 7.1 Internally Internally Externally Externally project description: page description: drawing number: certif. Kreutner, Kade Cooling Unit CU-EMA+ Sample gas probe proces. schlecht 51/R1256 date 06.01.2020 job account number: customer: amendment date name CU-EMA+ (EN)
  • Page 42 SIGNALS STATUS GP / 8.2 / 8.2 24V CONTROL / 8.2 GND CONTROL / 8.2 -EC82 -XG72 Sample gas 230VAC F1: 500mAT Peristaltic pump cooler Expansion board F2: 63mAT Not usable F3: 63mAT Not usable Power supply Overall not more than 10A 230VAC alarm Status...
  • Page 43 STATUS GP 24V CONTROL GND CONTROL 1L1+ -X10 -EC82 -XG82 Sample gas 24VDC cooler Control board -MA84 Fan for Cooler OPTION -W82 -BM82 Moisture controller Internally Externally Alarm Temperature Moisture Heated Line PT100 +FOR DATASHEET/10 project description: page description: drawing number: certif.
  • Page 44 Analysentechnik Peristaltic condensate and metering pumps CPsingle, CPdouble Installation and Operation Instructions Original instructions BE450021 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2017 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
  • Page 45 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
  • Page 46 CPsingle, CPdouble Contents Introduction.............................................  2 Intended use .........................................  2 Scope of delivery ........................................ 2 Type plate .......................................... 2 Peristaltic pump ordering information................................  3 Safety instructions.........................................  4 Important advice ......................................... 4 General hazard warnings .................................... 4 Transport and storage ........................................ 6 4 Installation and connection ...................................... 7 Installation site requirements..................................

  • Page 47: Introduction

    CPsingle, CPdouble 1 Introduction 1.1 Intended use This unit is intended to discharge condensate from cooled process fluids. The temperature of these mediums is approx. 5 °C. The unit is suitable for use in normal, non-hazardous areas and according to FM for general areas. Pump models for the USA and Canada 4492***1*** in non-explosive areas The peristaltic pumps must be installed inside a housing which requires a tool to open and meets the requirements of the over- all installation with respect to the housing, layout, space requirement and condensate separation.

  • Page 48: Peristaltic Pump Ordering Information

    CPsingle, CPdouble 1.4 Peristaltic pump ordering information The item number is a code for the configuration of your unit. Please use the following model key: 4492 X X X X X X X Product characteristic Gas path Single gas path Double gas path Version Housing version...

  • Page 49: Safety Instructions

    CPsingle, CPdouble 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –...
  • Page 50 CPsingle, CPdouble – Inspections prior to initial operation and routine inspections according to the Ordinance on Industrial Safety and Health (Be- trSichV) are performed, – The respective national accident prevention regulations are observed, – The permissible data and operational conditions are maintained, –...

  • Page 51: Transport And Storage

    CPsingle, CPdouble 3 Transport and storage The products should be transported only in its original packaging or a suitable replacement. When not in use, protect the equipment against moisture and heat. Keep it in a covered, dry and dust-free room. Bühler Technologies GmbH BE450021 ◦...

  • Page 52: Installation And Connection

    CPsingle, CPdouble 4 Installation and connection 4.1 Installation site requirements Be sure to maintain the approved ambient temperature. Please also note the technical data of the add-on gas cooler. When mounting to a subframe, it is screwed directly to the cooler housing. The unit is intended for use in enclosed areas.

  • Page 53: Installing The Built-In Style

    CPsingle, CPdouble 4.2.1 Installing the built-in style The built-in style (without housing) of the CPsingle is delivered pre-assembled. Proceed as follows to install: Prepare the mounting plate for the pump. The locations of the bores are in- dicated in the adjacent drawing. The mounting plate must not be thicker than 3 mm.

  • Page 54: Electrical Connections

    CPsingle, CPdouble 4.3 Electrical connections 4.3.1 Electrical Connections (housing version / 115 V or 230 V) Make sure that mains voltage and frequency meet the specifications of the motor (voltage tolerance ± 5 % and frequencytoler- ance ± 2%.) Peristaltic pumps of housing version type SA-AC (230/115 V) are delivered as standard with a 2 m connecting cable. The fixed connection cable for the housing version has three numbered braids and one PE connection.

  • Page 55: Operation And Control

    CPsingle, CPdouble 5 Operation and control NOTICE The device must not be operated beyond its specifications. The pump does not have a power switch. It starts running as soon as the power supply is turned on. NOTICE Installing peristaltic pumps CPsingle / CPdouble limits the maximum permissible oper- ating pressure in the system! Operating pressure ≤...

  • Page 56: Maintenance

    CPsingle, CPdouble 6 Maintenance During maintenance, remember: – The equipment must be maintained by a professional familiar with the safety requirements and risks. – Only perform maintenance work described in these operating and installation instructions. – When performing maintenance of any type, observe the respective safety and operation regulations. DANGER Electrical voltage Electrocution hazard.

  • Page 57: Service And Repair

    CPsingle, CPdouble 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer.

  • Page 58: Replacing The Hose

    CPsingle, CPdouble 7.2 Replacing the hose – Turn off gas supply. – Switch the device off and disconnect power supply. – Remove the supplying and draining hoses from the pump (Take care of the safety instructions!). – Loosen the centre knurled screw but do not remove it. Push the screw aside. –...

  • Page 59: Disposal

    CPsingle, CPdouble 8 Disposal Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices during disposal. Bühler Technologies GmbH BE450021 ◦ 01/2017...

  • Page 60: Appendices

    CPsingle, CPdouble 9 Appendices 9.1 Technical data Technical Data Peristaltic Pumps CPsingle / CPdouble Nominal voltage / power input: 230 V 50 Hz, 0.025 A at T = 20 °C and under load 115 V 60 Hz, 0.044 A 24 V DC, 0.1 A Flow rate: 0.3 L/h (50 Hz) / 0.36 L/h (60 Hz) with standard hose 1.0 L/h (50 Hz) / 1.2 L/h (60 Hz)

  • Page 61: Dimensions 115 / 230 V

    CPsingle, CPdouble 9.2 Dimensions 115 / 230 V Housing version Housing version with 1 gas path 138.2 64.5 Housing version with 2 gas paths 164.5 64.5 Built-in versions Installation dimensions up to 3 mm Built-in version with 1 gas path approx.
  • Page 62 CPsingle, CPdouble 9.3 Dimensions 24 V Housing version Housing version with 1 gas path approx. 149 approx. 75 Housing version with 2 gas paths approx. 178 approx. 88 (All dimensions in mm) Built-in versions Installation dimensions up to 3 mm Built-in version with 1 gas path approx.

  • Page 63: Attached Documents

    CPsingle, CPdouble 10 Attached documents – Declaration of Conformity KX 450012 – RMA - Decontamination Statement Bühler Technologies GmbH BE450021 ◦ 01/2017...
  • Page 67 Gas Analysis Moisture Detectors and Controllers In extractive gas analysis the sample gas must be conditioned FF-HM series for rail mounting: before it enters the measuring cell of the analyser. One of these conditioning stages is moisture precipitating in so- Connect up to two parallel moisture detectors or one called sample gas coolers.
  • Page 68 Moisture Detectors and Controllers Technical Data Moisture detector FF-3-N FF-40 Material: PVDF,1.4571, epoxy resin, 1.4576, PTFE PE, 1.4571, epoxy resin, 1.4576 Cord length: Standard 4 m, 4 x 0.34² Standard 4 m, 2 x 0.25² Max. operating pressure: 2 bar 40 bar Operating temperature: 3 °C to 50 °C...
  • Page 69 Moisture Detectors and Controllers Ordering instructions Item no. Description 41 11 100 FF-3-N moisture detector (without cable) 41 11 1000 FF-3-N moisture detector (with cable) 41 89 699 FF-40 moisture detector 40 11 000 Type G adapter (PVDF) 40 11 000I Type NPT1/4 adapter (PVDF) 40 11 005 Type S adapter (stainless steel)
  • Page 70 0330 Direct-acting 2/2 or 3/2 way pivoted armature valve • Direct-acting, media-separated valve with diameter of up to DN5 • Maintenance-free pivoted armature technology • Vibration-proof, block screwed coil system • Suitable for aggressive alkaline and acidic solutions • Service-friendly, robust manual operation •...
  • Page 71 0330 Circuit function Technical data (continued) 2 (A) A 2/2 way direct-acting solenoid valve, normally Electrical connection Pin terminal acc. to DIN EN 175301-803 Form A for cable closed 1 (P) pug Type 2508/2509 (also on request with moulded cable or terminal box) 2 (B) B 2/2 way direct-acting Protection class...
  • Page 72 0330 Other circuit functions The valves are fitted with different springs for a specific circuit function. When used in other circuit functions the permissable operating pres- sure changes acc. to the following table. Metal body (8 W respectively 11 W) Circuit Max.
  • Page 73 0330 Ex Additional options Option Variable Description Code Impulse version CF02 Bistable magnetic system with inrush and drop-off coil; Continuous op- eration or operation with short current pulses (min. 150 ms) possible Oxygen versions NL02 Suitable for applications with oxygen (non-metal materials that are in contact with the medium, are tested and approved according to BAM) Increased purity requirements e.g.
  • Page 74 0330 Dimensions [mm] Metal body Plastic body - For metal housings, the minimum thread length at the middle connection is 7.5 mm - Mounting device: By drilling M4 × 8 (metal housing) or self-tapping screws (plastic housing) on underside of the housing on the hole pattern 38 × 24. Port connections The connections marked with 1, 2 and 3 are labelled in the drawing according to the circuit function table.
  • Page 75 0330 Ordering chart (products with reduced delivery time) All devices with connection thread G ¼, manual override and cable plug Type 2508 Article no. per voltage/frequency [V/Hz] Circuit Seal Housing or seat Orifice [mm] function Material material 024/DC 024/50 230/50 Brass 020293 ...
  • Page 76 0330 Ex Explosion proof version Technical data Available body Brass, stainless steel (1.4401), PP (Polypropylene) materials PVDF (Polyvinylfluoride) Port connection G ¼; NPT ¼; (RC ¼ and G ⅛ on request) Seal material EDPM / FKM / FFKM / NBR Medium for NBR Neutral medium such as compressed air, town gas, water, hydrau-...
  • Page 77 0330 Ex Technical data (continued) Pressure range and flow rate for metal body Circuit function value water [m Standard Vacuum Pressure range [bar] Pressure range 2) 3) [bar] A / B / C / D / F 0.11 0-16 -0.98 – 10 0.18 0-10 -0.98 –...
  • Page 78 0330 Ex Other circuit functions The valves are fitted with different springs for a specific circuit function. When used in other circuit functions the permissible operating pres- sure changes acc. to the following table. Metal body Valve Max. operating pressure [bar] when using the valve in a new circuit function operation Orifice 2 mm Orifice 3 mm...
  • Page 79 0330 Ex Dimensions [mm] Terminal connection box version Swing radius of cover cable gland M20x1.5 or NPT 1/2-14 54.8 64.6 74.4 G ⅛ G ¼ NPT ¼ For G threads the dimensions D1 and L1 are valid. For NPT threads the dimensions Cable outlet version D2 and L2 are valid 78.5...
  • Page 80 0330 Ex Port connections The connections marked with 1, 2 and 3 are labelled in the drawing according to the circuit function table on the left. Circuit function Connection 1 Connection 2 Connection 3 Ordering chart All devices with connection thread G ¼ and manual override Article no.
  • Page 81 0330 Ex Ex-Cable glands polyamide version included in delivery / surcharge applied for brass nickel plated version Article Descrip- Ex Approvals Photo Drawing Certification Identification tion 29-37 mm Brass. 6 mm nickel- PTB 04 ATEX 1112 X, II 2 G Ex e IIC Gb, II 2 D Ex tb IIIC Db IP68, 773278 ...
  • Page 82 Type 0121, 0330, 0331 (0124, 0125, 0332, 0333) 2/2- and 3/2-Way Solenoid Valve 2/2- und 3/2-Wege-Magnetventil Électrovanne à 2/2 et 3/2 voies Operating Instructions Bedienungsanleitung Manuel d‘utilisation...

  • Page 83: The Operating Instructions

    THE OPERATING INSTRUCTIONS Table of Contents The operating instructions contain important information. 1 The operating instructions ....................2 ▶ ▶ Read▶the▶instructions▶carefully▶and▶follow▶the▶safety▶instructions.▶ 2 Authorized use ..........................3 ▶ ▶ Keep▶the▶instructions▶in▶a▶location▶where▶they▶are▶available▶to▶every▶ user. 3 Basic safety instructions.......................4 The▶liability▶and▶warranty▶for▶the▶device▶are▶void▶if▶the▶operating▶ 4 System description ........................5 instructions▶are▶not▶followed. 5 Technical data..........................6 1.1 Symbols 6 Assembly ............................8 ▶ ▶ Designates▶instructions▶for▶risk▶prevention. 7 Electrical connection ......................10 →...

  • Page 84: Authorized Use

    AUTHORIZED USE NOTE! The device is designed to control, shut off and meter neutral Warns of damage to property. and aggressive media up to a viscosity of 37 mm²/s. ▶ ▶ Use▶ according▶ to▶ the▶ authorized▶ data,▶ operating▶ conditions▶ and▶ Important▶tips▶and▶recommendations. conditions▶of▶use▶specified▶in▶the▶contract▶documents▶and▶operat- ing▶instructions.▶...

  • Page 85: Basic Safety Instructions

    BASIC SAFETY INSTRUCTIONS Risk of injury due to malfunction of valves with alternating voltage (AC). These▶safety▶instructions▶do▶not▶make▶allowance▶for▶any▶contingencies▶ and▶events▶which▶may▶arise▶during▶assembly,▶operation▶and▶maintenance. Sticking▶core▶causes▶coil▶to▶overheat,▶resulting▶in▶a▶malfunction. ▶ ▶ Monitor▶process▶to▶ensure▶function▶is▶in▶perfect▶working▶order. Risk of short-circuit/escape of media through leaking screw Risk of injury from high pressure in the system/device. joints. ▶ ▶ Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶pressure▶ ▶...

  • Page 86: System Description

    SYSTEM DESCRIPTION General hazardous situations. To▶prevent▶injuries: 4.1 General description ▶ ▶ In▶a▶potentially▶explosive▶area,▶the▶device▶may▶be▶used▶only▶in▶accor- The▶pivoted▶armature▶valves▶are▶direct▶acting▶2/2▶or▶3/2-way▶solenoid▶ dance▶with▶the▶specification▶on▶the▶type▶label.▶For▶the▶use,▶observe▶ valves▶in▶a▶wide▶variety▶of▶circuit▶functions▶and▶models.▶Solenoid▶system▶ the▶supplementary▶instructions▶manual▶enclosed▶with▶the▶device▶with▶ and▶ media▶ chamber▶ are▶ separated▶ from▶ one▶ another▶ by▶ a▶ separating▶ safety▶instructions▶for▶the▶explosion-risk▶area. diaphragm▶system.▶The▶valves▶are▶fast▶acting▶and▶have▶a▶long▶service▶life. ▶ ▶ The▶enclosed▶UL▶instructions▶must▶be▶followed▶in▶the▶UL▶area. ▶ ▶ Do▶not▶carry▶out▶any▶external▶or▶internal▶modifications▶and▶do▶not▶ subject▶the▶device▶to▶mechanical▶loads▶(e.g.▶by▶placing▶objects▶on▶ Type▶0121▶▶ ▶ 2 /2▶or▶3/2-way▶solenoid▶valve,▶socket▶connection it▶or▶standing▶on▶it).▶ Type▶0330▶▶ 2/2▶or▶3/2-way▶solenoid▶valve,▶socket▶connection ▶...

  • Page 87: Technical Data

    TECHNICAL DATA 5.3 Operating conditions Ambient▶temperature▶ ▶ The▶following▶values▶are▶indicated▶on▶the▶type▶label: ▶ ▶ ▶ T ype▶0121▶ ▶ ▶ ▶ ▶ max.▶+50°C▶ •▶Voltage (tolerance▶±10▶%) / current type Other▶types▶ ▶ ▶ ▶ max.▶+55°C •▶Coil power consumption (active▶power▶in▶W▶-▶at▶operating▶ temperature) Duty▶cycle▶ for▶body▶material▶▶ •▶Pressure range ▶ ▶ Brass▶or▶stainless▶steel▶▶ long-term▶operation,▶duty▶cycle▶100%▶ •▶Body material (MS=brass,▶VA=stainless▶steel,▶PV=PVC,▶ ▶...
  • Page 88 5.4 Mechanical data Circuit▶functions Dimensions▶ ▶ ▶ see▶data▶sheet 2 (A) A▶ 2/2-way▶valve,▶▶ Coil▶material▶ ▶ ▶ epoxide (NC) closed▶in▶rest▶position 1 (P) 2 (A) Connections▶ ▶ ▶ ▶ G ▶1/4▶▶ B▶ 2/2-way▶valve,▶▶ (NPT▶1/4,▶G▶1/8,▶G▶3/8,▶Rc▶1/4▶on▶request) (NO) open▶in▶rest▶position 1 (P) 2(A) C▶ 3/2-way▶valve;▶closed▶in▶rest▶position,▶ 5.5 Fluidic data (NC) output▶A▶unloaded Media▶...

  • Page 89: Assembly

    5.6 Electrical data ASSEMBLY Connections▶ ▶ ▶ ▶ D IN▶EN▶175301-803▶(DIN▶43▶650),▶shape▶A▶for▶ DANGER! cable▶plug▶Type▶2508▶or▶2509 Risk of injury from high pressure in the system/device. 5.7 Type label ▶ ▶ Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶pressure▶ and▶vent/drain▶lines. Body▶material Risk of injury due to electrical shock. Seal▶material ▶ ▶ Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶power▶sup- Orifice ply▶and▶secure▶to▶prevent▶reactivation. ▶...
  • Page 90 6.1 Before installation NOTE! Installation position: Caution risk of breakage. The▶installation▶position▶is▶optional.▶Preferably:▶Actuator▶at▶the▶top. ▶ ▶ Do▶not▶use▶the▶coil▶as▶a▶lifting▶arm. → ▶ Prior▶to▶installation▶check▶pipelines▶for▶dirt▶and▶clean▶if▶necessary. → ▶ Hold▶the▶device▶with▶a▶suitable▶tool▶(open-end▶wrench)▶on▶the▶ Dirt filter:▶To▶ensure▶that▶the▶solenoid▶valve▶func- body;▶screw▶into▶the▶pipeline. tions▶reliably,▶a▶dirt▶filter▶(≤▶500▶µm)▶must▶be▶ installed▶in▶front▶of▶the▶valve▶input. Attaching▶the▶device: → ▶ Via▶bore▶holes▶M4x8▶(made▶from▶brass▶or▶stainless▶steel)▶or▶self- tapping▶screws▶3.9▶DIN▶7970▶(made▶from▶plastic,▶max.▶screw-in▶ 6.2 Installation depth▶10▶mm)▶on▶the▶bottom▶side▶of▶the▶body▶at▶drill▶pattern▶ → ▶ Observe▶flow▶direction:▶▶ 38x24. Functioning▶of▶the▶device▶is▶only▶ensured▶if▶the▶circuit▶function▶is▶ maintained. Devices in flange model Attaching▶the▶device: Deviceswith socket connection →...

  • Page 91: Electrical Connection

    6.3 Manual control ELECTRICAL CONNECTION DANGER! NOTE! Risk of injury due to electrical shock. ▶ ▶ When▶the▶manual▶control▶is▶locked,▶the▶valve▶cannot▶be▶actuated▶ ▶ ▶ Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶power▶sup- electrically. ply▶and▶secure▶to▶prevent▶reactivation. ▶ ▶ Observe▶applicable▶accident▶prevention▶and▶safety▶regulations▶for▶ electrical▶equipment. Manual▶control If the protective conductor is not connected, there is a risk of electric shock. Press ▶...
  • Page 92 → ▶ 7.1 Standard model Check▶electrical▶continuity▶between▶coil▶and▶body▶(protective▶con- ductor▶function). → ▶ Connect▶ L1/+▶ and▶ N/–▶ to▶ terminals▶ 1▶ and▶ 2,▶ independent▶ of▶ the▶ polarity. Terminal▶1 → ▶ Connect▶protective▶conductor. ∼ =)▶ → ▶ Attach▶seal▶and▶check▶for▶correct▶fit. Terminal▶2 (+)▶L1 → ▶ Tighten▶cable▶plug▶(Type▶2508▶or▶2509▶in▶accordance▶with▶DIN▶EN▶ 175301-803▶(DIN▶43▶650),▶shape▶A,▶for▶order▶numbers▶see▶data▶ Terminal▶3 (–)▶N sheet);▶while▶doing▶so,▶observe▶the▶maximum▶torque▶of▶1▶Nm. Protective▶ →...

  • Page 93: Disassembly

    DISASSEMBLY MAINTENANCE, TROUBLESHOOTING DANGER! 9.1 Safety instructions DANGER! Risk of injury from high pressure in the system/device. ▶ ▶ Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶pressure▶ Risk of injury from high pressure in the system. and▶vent/drain▶lines. ▶ ▶ Turn▶off▶the▶pressure▶and▶vent▶the▶lines▶before▶loosening▶lines▶or▶ Risk of injury due to electrical shock. valves. ▶ ▶ Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶power▶ Risk of injury due to electrical shock.

  • Page 94: Transportation, Storage, Disposal

    9.2 Malfunctions 10 TRANSPORTATION, STORAGE, DISPOSAL If▶malfunctions▶occur,▶check▶whether: → ▶ the▶device▶has▶been▶installed▶according▶to▶the▶instructions, NOTE! → ▶ the▶electrical▶and▶fluid▶connections▶are▶correct, Transport damage. → ▶ the▶device▶is▶not▶damaged, Inadequately▶protected▶devices▶may▶be▶damaged▶during▶ → ▶ all▶screws▶have▶been▶tightened, transportation. → ▶ the▶voltage▶and▶pressure▶have▶been▶switched▶on, ▶ ▶ Protect▶ the▶ device▶ against▶ moisture▶ and▶ dirt▶ in▶ shock-resistant▶ → ▶ the▶pipelines▶are▶clean. packaging▶during▶transportation.▶...
  • Page 95 Bürkert▶Fluid▶Control▶Systems▶ Sales▶Center▶ Christian-Bürkert-Str.▶13-17▶ D-74653▶Ingelfingen▶ Tel.▶▶+▶49▶(0)▶7940▶-▶10▶91▶111▶ Fax▶▶+▶49▶(0)▶7940▶-▶10▶91▶448▶ E-mail:▶info@burkert.com International address www.burkert.com Manuals▶and▶data▶sheets▶on▶the▶Internet:▶www.burkert.com▶ Bedienungsanleitungen▶und▶Datenblätter▶im▶Internet:▶www.buerkert.de▶ Manuels▶d'utilisation▶et▶fiches▶techniques▶sur▶Internet▶:▶www.buerkert.fr © Bürkert Werke GmbH & Co. KG, 2014 - 2019 Operating Instructions 1906/05_EU-ML_00893047 / Original DE www.burkert.com...
  • Page 96 Data sheet 5SY6216-7 Miniature circuit breaker 400 V 6kA, 2-pole, C, 16A, D=70 mm Model Product brand name SENTRON Product designation Miniature circuit breaker General technical data Number of poles Number of poles / Note Tripping characteristic class circuit-breaker / Design 5SY6 Mechanical service life (switching cycles) / typical 10 000...
  • Page 97 Type of voltage Current / at AC / rated value 16 A Supply voltage 400 V ● at AC / rated value Operating voltage 72 V ● at DC / rated value / maximum Supply voltage frequency 50/60 Hz ● rated value Protection class Protection class IP IP20, with connected conductors Switching capacity...
  • Page 98 0.75 mm² ● minimum 35 mm² ● maximum Connectable conductor cross-section / finely stranded / with core end processing 0.75 mm² ● minimum 25 mm² ● maximum Tightening torque [lbf·in] / with screw-type terminals 22 lbf·in ● minimum 31 lbf·in ● maximum Position / of power supply cord Mechanical Design Height 90 mm...
  • Page 99 General Product Approval Miscellaneous General Declaration of Test Certific- Shipping Approval Product Ap- Conformity ates proval Miscellaneous Shipping Approval Further information Information- and Downloadcenter (Catalogs, Brochures,…) http://www.siemens.com/lowvoltage/catalogs Industry Mall (Online ordering system) https://mall.industry.siemens.com/mall/en/en/Catalog/product?mlfb=5SY6216-7 Service&Support (Manuals, Certificates, Characteristics, FAQs,...) https://support.industry.siemens.com/cs/ww/en/ps/5SY6216-7 Image database (product images, 2D dimension drawings, 3D models, device circuit diagrams, ...) http://www.automation.siemens.com/bilddb/cax_en.aspx?mlfb=5SY6216-7 CAx-Online-Generator http://www.siemens.com/cax...
  • Page 100 35,2 69,8 5SY6216-7 Subject to change without notice 12/19/2019 © Copyright Siemens Page 5/5...
  • Page 101 BU-029 Heizschläuche / Heated Hoses / Flexibles chauffants Montagerichtlinien für den Einbau von Heizschläuchen Installation instruction for heated hoses Instructions de montage des flexibles chauffants électriques Mindestbiegeradius / Minimum bending radius / Rayon de courbure min.: 6x Schlauchaußendurchmesser / 6x hose outer diameter / 6fois le diamètre du flexible richtig / correct / correct falsch / wrong / faux Die Heizschläuche werden im Normalfall in aufgerolltem Zustand...
  • Page 102 richtig / correct / correct falsch / wrong / faux Handgeräten eine Knickung vermeiden, entsprechend der Arbeitsstellung ein Knickschutz vorzusehen. For hand devices, please provide a kink protector in accordance with the working position. Pour des appareils portatifs, veuillez protéger la pliure conformément à...
  • Page 103 richtig / correct / correct falsch / wrong / faux Bei der Verlegung in geschlossenen Kanälen oder Schächten entsteht ein Hitzestau. Es ist für eine ausreichende Belüftung zu sorgen. Heizschläuche mit Aussenmantel Wellschlauch PA12 sind ausserdem vor Austrocknung unter 60° rel. Luftfeuchte zu schützen, da der Aussenmantel sonst brüchig werden kann.
  • Page 104 richtig / correct / correct falsch / wrong / faux Die Schlauchleitung darf nicht eingemauert oder eingeschäumt werden. Hierdurch würde ein Wärmestau auftreten der den Schlauch zerstören würde. The heated line may not be immured or faomed to a wall. Moreover, an additional insulation may not be applied to the heated hoses.
  • Page 105 Unsere Heizschläuche dürfen keiner Torsionsbeanspruchung bei der Montage ausgesetzt werden Bei drehbaren Gewindeanschlüssen oder bei der Montage weiterer Armaturen auf Außengewindestutzen, (z.B. Aufdrehen von Gewindeflanschen, Schnellkupplungen usw.) muss immer ein zweiter geeigneter Schlüssel zum Gegenhalten verwendet werden. Never expose the heated hose to torsional stresses during assembly! In case of threaded connectors or applying other fittings on studs with outer thread (e.g.
  • Page 106 Warm-up time / Startup: Before starting up the heated hoses it must be ensured that the medium to be transported has reached the processing temperature within the heated hose and the fittings. Bending stress and bung accumulations in hose or valves before reaching the operating temperature may damage the hose. The respective warm-up time depends on the prevailing operating conditions.
  • Page 107 BU-035 Fertigungstoleranzen der eltherm-Heizschläuche Pos. 1 Heizschlauchlänge Die in unserem Schriftverkehr angegebenen Heizschlauchlängen beinhalten: 1. Bei Heizschläuchen mit Anschlußarmaturen: Die beheizte Schlauchlänge inkl. der Armaturen. 2. Bei Heizschläuchen ohne Anschlußarmaturen: Die beheizte Schlauchlänge inkl. der Endabschlüsse. Die Länge der überstehenden Schlauchseele wird separat ausgewiesen Die angebenen Toleranzen beziehen sich auf eine Temperatur von +24°C Druck- und temperaturabhängige Längenänderungen sind durch diese Toleranzangaben nicht abgedeckt.
  • Page 108 Pos. 3 Druckbeanspruchung nackter PTFE-Industrieschläuche Druckangaben bei Edelstahl umklöppelten PTFE- Standardschläuchen Schlauchtyp max. Arbeitsdruck md max. Arbeitsdruck hd max. Arbeitsdruck shd Die Betriebsdrücke gelten für Arbeitstemperaturen im Bereich von +20°C bis +50°C Temperatur- Korrekturfaktoren ELH/md/hd,shd 100°C 150°C 200°C 250°C 0,98 0,83 Pos.
  • Page 109 Pos. 5 Spannungstoleranzen Nennspannung +/- 10 % Werte nach VDE Pos. 6 Temperaturtoleranzen Diese sind von folgenden Kriterien abhängig: 1. Den Toleranzen und der Schaltgenauigkeit der verwendeten Regelgeräte 2. Der Länge und dem Querschnitt der verwendeten Ausgleichsleitung bei Thermoelementen 3. Der Länge und dem Querschnitt des verwendeten Anschlußkabels bei Temperaturfühlern PT 100 (nach DIN) 4.
  • Page 111 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download) Pre-assembled relay module with push-in connection, consisting of: relay base, power contact relay, plug-in display/suppressor module, and retaining bracket.
  • Page 112 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Technical data Ambient conditions Ambient temperature (operation) -40 °C ... 70 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Degree of protection IP20 (Relay base) RT III (Relay) Coil side Nominal input voltage U 24 V DC Input voltage range in reference to U see diagram Typical input current at U...
  • Page 113 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Technical data General Service life, electrical see diagram Mounting position Assembly instructions In rows with zero spacing Connection data Connection name Coil side Connection method Push-in connection Stripping length 8 mm Conductor cross section solid 0.14 mm² ... 1.5 mm² Conductor cross section flexible 0.14 mm²...
  • Page 114 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Circuit diagram DC coils 01/07/2020   Page 4 / 11...
  • Page 115 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Diagram Operating voltage range 01/07/2020   Page 5 / 11...
  • Page 116 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Diagram Interrupting rating 01/07/2020   Page 6 / 11...
  • Page 117 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Diagram Contact derating 01/07/2020   Page 7 / 11...
  • Page 118 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Diagram Electrical service life 01/07/2020   Page 8 / 11...
  • Page 119 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Diagram Service life reduction factor Articles in set Relay base - RIF-1-BPT/2X21 - 2900931 RIF-1... relay base, for miniature power relay with 1 or 2 PDTs or solid-state relays of the same design, push-in connection, plug-in option for input/suppressor modules, for mounting on NS 35/7,5  ...
  • Page 120 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Articles in set Retaining bracket - RIF-RH-1 - 2900953 Relay retaining bracket, with ejector function and holder for marking material, suitable for RIF-1 relay base, for 16 mm tall miniature power relay and solid-state relay     Classifications eCl@ss eCl@ss 4.0 27371100 eCl@ss 4.1 27371100...
  • Page 121 https://www.phoenixcontact.com/au/products/2903334 Relay Module - RIF-1-RPT-LDP-24DC/2X21 - 2903334 Approvals Approvals DNV GL / PRS / LR / EAC Ex Approvals Approval details  DNV GL   https://approvalfinder.dnvgl.com/  TAA000018V  PRS   http://www.prs.pl/  TE/2108/880590/16  LR   http://www.lr.org/en  15/20011  EAC     TR_TS_D_00573_c Phoenix Contact 2020 © - all rights reserved http://www.phoenixcontact.com 01/07/2020   Page 11 / 11...
  • Page 122 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download) Pre-assembled relay module with push-in connection, consisting of: relay base, power contact relay, plug-in display/suppressor module, and retaining bracket.
  • Page 123 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Technical data Ambient conditions Ambient temperature (operation) -40 °C ... 50 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Degree of protection IP20 (Relay base) RT III (Relay) Coil side Nominal input voltage U 230 V AC Input voltage range in reference to U see diagram Mains frequency...
  • Page 124 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Technical data General Mechanical service life approx. 10 cycles Service life, electrical see diagram Mounting position Assembly instructions In rows with zero spacing Connection data Connection name Coil side Connection method Push-in connection Stripping length 8 mm Conductor cross section solid 0.14 mm²...
  • Page 125 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Circuit diagram AC coils 01/07/2020   Page 4 / 11...
  • Page 126 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Diagram Operating voltage range 01/07/2020   Page 5 / 11...
  • Page 127 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Diagram Interrupting rating 01/07/2020   Page 6 / 11...
  • Page 128 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Diagram Contact derating 01/07/2020   Page 7 / 11...
  • Page 129 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Diagram Electrical service life 01/07/2020   Page 8 / 11...
  • Page 130 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Diagram Service life reduction factor Articles in set Relay base - RIF-1-BPT/2X21 - 2900931 RIF-1... relay base, for miniature power relay with 1 or 2 PDTs or solid-state relays of the same design, push-in connection, plug-in option for input/suppressor modules, for mounting on NS 35/7,5  ...
  • Page 131 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Articles in set Retaining bracket - RIF-RH-1 - 2900953 Relay retaining bracket, with ejector function and holder for marking material, suitable for RIF-1 relay base, for 16 mm tall miniature power relay and solid-state relay     Classifications eCl@ss eCl@ss 4.0 27371100 eCl@ss 4.1 27371100...
  • Page 132 https://www.phoenixcontact.com/au/products/2903331 Relay Module - RIF-1-RPT-LV-230AC/2X21 - 2903331 Approvals Approvals DNV GL / PRS / LR / EAC / EAC Ex Approvals Approval details  DNV GL   https://approvalfinder.dnvgl.com/  TAA000018V  PRS   http://www.prs.pl/  TE/2108/880590/16  LR   http://www.lr.org/en  15/20011  EAC     TR_TS_D_00573_c  EAC     TR_TS_S_00010_c Phoenix Contact 2020 ©...
  • Page 133 Dimensions: [mm] Recommended Screw Thread: [mm] Electrical Properties: Properties Test conditions Value Unit Tol. 250 V (AC), 50/60 Hz Rated Voltage max. 250 V (DC) detail A Rated Current @ 40 °C/ ΔT< 60 K max. Leakage Current 250 V (AC)/ 50 Hz 0.785 typ.
  • Page 134 Certification: Typical Insertion Loss: VDE Approval 40048805 [ IEC/EN 60939-2 ] cURus Approval E502193 [ UL 60939-3/ CSA C22.2 NO. 8-13 ] 0.01 Frequency [MHz] A 50 Ω/50 Ω asym A 50 Ω/50 Ω sym A 0.1 Ω/100 Ω sym A 100 Ω/0.1 Ω...
  • Page 135 Test Setup: Derating Curve: 120% 100% According to CISPR 17 1´ (GND) 2´ (GND) Port 1 Port 2 L´ N´ Port 3 Port 4 3´ (GND) 4´ (GND) Network Analyzer: Keysight E5080A or equivalent Temperature [°C] Temperature [°C] Temperature [°C] Temperature [°C] CREATED CHECKED...
  • Page 136 Packaging Specification - Tray and Carton: [mm] Cover EPE Foam Grid EPE Foam No. of No. of Packaging (mm) (mm) (mm) Material EPE foam Unit No. of Packaging typ. typ. typ. pcs. pcs. pcs. (mm) (mm) (mm) (mm) (mm) (mm) Material EPE Foam Unit...
  • Page 137 Cautions and Warnings: Cleaning and Washing: • Washing agents used during the production to clean the customer application might damage or change the characteristics of the The following conditions apply to all goods within the product series of WE-CLFS of component.
  • Page 138 Important Notes 6. Product Life Cycle Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products. As a The following conditions apply to all goods within the product range of Würth Elektronik standard reporting procedure of the Product Termination Notification (PTN) according to the JEDEC-Standard we will inform at an early stage eiSos GmbH &...
  • Page 139 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT OWER UPPLY AC 100-240V Wide-range Input Width only 39mm Efficiency up to 95.2% Excellent Partial Load Efficiency 20% Output Power Reserves PLUS Safe Hiccup Overload Mode Easy Fuse Breaking due to High Overload Peak Current Active Power Factor Correction (PFC) Minimal Inrush Current Surge Full Power Between -25°C and +60°C...
  • Page 140 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT NDEX Page Page Intended Use ............3 22. Physical Dimensions and Weight ..... 20 Installation Requirements........3 23. Accessories ............21 AC-Input...............4 23.1. ZM4.WALL – Wall/Panel Mount Bracket .21 DC-Input...............5 23.2.
  • Page 141 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 142 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 3. AC-I NPUT AC input Nom. AC 100-240V Suitable for TN-, TT- and IT mains networks AC input range Min. 85-264Vac Continuous operation Min. 264-300Vac For maximal 500ms Allowed voltage L or N to earth Max.
  • Page 143 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT Fig. 3-3 Input current vs. output current at Fig. 3-4 Power factor vs. output current at 24V output voltage 24V output voltage Power Factor, typ. Input Current, typ. 0.95 a) 100Vac b) 120Vac...
  • Page 144 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 5. I NPUT NRUSH URRENT An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.
  • Page 145 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 6. O UTPUT Output voltage Nom. Adjustment range Min. 24-28V Guaranteed value Max. 30.0V This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances.
  • Page 146 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Dynamic output current capability, typ. typ. Output Voltage Output Voltage (dynamic behavior, < 12ms) Adjustment Range Continuous current Adjustment Factory Range...
  • Page 147 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 8. DC-OK R ELAY ONTACT This feature monitors the output voltage on the output terminals of a running power supply. Contact closes As soon as the output voltage reaches typ. 90% of the adjusted output voltage level. Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
  • Page 148 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency Typ. 92.9% 93.6% 95.2% At 24V, 10A Typ. 92.5% 93.4% 95.1% At 24V, 12A (Power Boost) Average efficiency Typ.
  • Page 149 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 10. L IFETIME XPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 150 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 12. T ERMINALS AND IRING The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. CP10.241, CP10.241-C1, CP10.242 Input Output DC-OK-Signal Type Screw termination Screw termination Push-in termination Solid wire...
  • Page 151 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT Daisy chaining: Daisy chaining is allowed for CP10.241, CP10.241-C1, CP10.241-S1 and CP10.242. Daisy chaining is not allowed for CP10.241-S2 Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current through one terminal pin does not exceed 25A.
  • Page 152 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 14. F RONT IDE AND LEMENTS Fig. 14-1 Fig. 14-2 Fig. 14-3 Fig. 14-4 Fig. 14-5 Front side CP10.241 Front side CP10.241-C1 Front side CP10.241-S1 Front side CP10.241-S2 Front side CP10.242 Input Terminals CP10.241, CP10.241-C1, CP10.242: Screw terminals...
  • Page 153 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 15. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environments. EMC Immunity According togeneric standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge EN 61000-4-2 Contact discharge...
  • Page 154 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT Switching Frequencies PFC converter 110kHz Fixed frequency Main converter 84kHz to 140kHz Output load dependent Auxiliary converter 60kHz Fixed frequency 16. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) Reduce output power according to Fig.
  • Page 155 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 17. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits. In case of a protection event, audible noise may occur. Output over-voltage protection Typ. 30.5Vdc In case of an internal power supply defect, a redundant Max.
  • Page 156 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 19. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 157 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 20. A PPROVALS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive, - Low-voltage directive (LVD) and the - ATEX directive IEC 60950-1 CB Scheme, Edition Information Technology Equipment...
  • Page 158 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 22. P HYSICAL IMENSIONS AND EIGHT Width 39mm 1.54’’ Height 124mm 4.88’’ Depth 117mm 4.61’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth.
  • Page 159 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 23. A CCESSORIES 23.1. ZM4.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing a DIN-Rail. It is suitable for the CP10.241, CP10.241-C1, CP10.241-S1 , CP10.241-S2 and CP10.242.
  • Page 160 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 23.2. ZM12.SIDE - S OUNTING RACKET This bracket is used to mount the power supply sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
  • Page 161 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 23.3. YR20.242 - R EDUNDANCY ODULE The redundancy module YR20.242 is equipped with two input channels, which are individually decoupled by utilizing MOSFET technology. Using MOSFETSs instead of diodes reduces the heat generation and the voltage drop between input and output.
  • Page 162 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 24. A PPLICATION OTES 24.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads.
  • Page 163 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 24.2. B FEEDING OADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
  • Page 164 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 24.5. S Unit A ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 165 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 24.7. P ARALLEL SE FOR EDUNDANCY 1+1 Redundancy: Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two power supplies in parallel.
  • Page 166 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT Wiring examples for 1+1 redundancy: Fig. 24-7 Wiring for N+1 redundancy with four power supplies and two redundancy modules YR20.242 Failure Monitor Output Output Output Output Input Input Input Input...
  • Page 167 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 24.10. O PERATION ON HASES Power Supply The power supply can also be used on two-phases of a three-phase- system. Such a phase-to-phase connection is allowed as long as the +10% supplying voltage is below 240V Center...
  • Page 168 CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-S2, CP10.242 24V, 10A, 240W, S CP-Series INGLE HASE NPUT 24.12. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply.
  • Page 170 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nummer bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service./ You may obtain the RMA number from your sales or service representative. Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen.
  • Page 171 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...

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