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Mercedes-Benz Vito W638 Replacement Manual
Mercedes-Benz Vito W638 Replacement Manual

Mercedes-Benz Vito W638 Replacement Manual

For air filter

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This replacement procedure can be used for:
MERCEDES-BENZ V-CLASS (638/2) V 200 CDI (638.294), MERCEDES-BENZ V-
CLASS (638/2) V 220 CDI (638.294), MERCEDES-BENZ VITO Box (638) 112 CDI
2.2 (638.094), MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194)
The steps may slightly vary depending on the car design.
WWW.AUTODOC.CO.UK
How to change:
air filter – replacement guide
VIDEO TUTORIAL
Important!
Mercedes Vito W638
1–18

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February 27, 2025

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Summary of Contents for Mercedes-Benz Vito W638

  • Page 1 This replacement procedure can be used for: MERCEDES-BENZ V-CLASS (638/2) V 200 CDI (638.294), MERCEDES-BENZ V- CLASS (638/2) V 220 CDI (638.294), MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094), MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) The steps may slightly vary depending on the car design.
  • Page 2 REPLACEMENT: AIR FILTER – MERCEDES VITO W638. TOOLS YOU'LL NEED: Drive socket # 7 Crow bar Ratchet wrench Microfibre towel Phillips screwdriver Fender cover 2–18 WWW.AUTODOC.CO.UK...
  • Page 3 Follow the terms, recommendations and requirements of the part operation provided by the manufacturer. Please note: all work on the car – Mercedes Vito W638 – should be done with the engine switched off. CARRY OUT REPLACEMENT IN THE FOLLOWING ORDER: Open the bonnet.
  • Page 4 Use a fender protection cover to prevent damaging paintwork and plastic parts of the car. Detach the air intake hose clamp. Use a drive socket #7. Use a ratchet wrench. 4–18 WWW.AUTODOC.CO.UK...
  • Page 5 Disconnect the air intake pipe from the air filter housing. Use a crowbar. Unplug the mass air flow sensor connector. 5–18 WWW.AUTODOC.CO.UK...
  • Page 6 Undo the fastening screws of the air filter cover. Use a Phillips screwdriver. Release the air filter cover clips. 6–18 WWW.AUTODOC.CO.UK...
  • Page 7 Take off the filter lid. Remove the filter element from the filter housing. 7–18 WWW.AUTODOC.CO.UK...
  • Page 8 Cover the air intake hose with a microfibre towel to prevent dust and dirt from getting into the system. Clean the air filter cover and housing. Replacement: air filter – Mercedes Vito W638. Professionals recommend: Before cleaning the air filter cover and housing, cover the air duct parts, mass airflow sensor (if available), throttle valve with a clean cloth.
  • Page 9 Insert a new filter element into the filter housing. Make sure that the filter edge fits tight to the housing. AUTODOC recommends: Replacement: air filter – Mercedes Vito W638. Be sure to position the filtering element correctly. Avoid misalignment. Take care to only use quality filters.
  • Page 10 Reinstall the air filter cover. Fasten it. Connect the air intake pipe to the air filter housing. 10–18 WWW.AUTODOC.CO.UK...
  • Page 11 Press the air filter cover clips into place. Screw in the fastening screws of the air filter cover. Use a Phillips screwdriver. 11–18 WWW.AUTODOC.CO.UK...
  • Page 12 Plug in the mass air flow sensor conntector. Fasten the clamp on the air intake hose. Use a drive socket #7. Use a ratchet wrench. 12–18 WWW.AUTODOC.CO.UK...
  • Page 13 Remove the fender protection cover. Close the hood. 13–18 WWW.AUTODOC.CO.UK...
  • Page 14 DID YOU FIND THESE INSTRUCTIONS HELPFUL? BECOME A MEMBER OF AUTODOC CLUB! 14–18 WWW.AUTODOC.CO.UK...
  • Page 15 AUTODOC — TOP QUALITY AND AFFORDABLE CAR PARTS ONLINE AUTODOC MOBILE APP: GREAT DEALS AND CONVENIENT SHOPPING A GREAT SELECTION OF SPARE PARTS FOR YOUR CAR 15–18 WWW.AUTODOC.CO.UK...
  • Page 16 BUY SPARE PARTS FOR MERCEDES-BENZ AIR FILTER: A WIDE SELECTION 16–18 WWW.AUTODOC.CO.UK...
  • Page 17 CHOOSE CAR PARTS FOR MERCEDES VITO W638 AIR FILTER FOR MERCEDES: BUY NOW 17–18 WWW.AUTODOC.CO.UK...
  • Page 18 AIR FILTER FOR MERCEDES VITO W638: THE BEST DEALS & OFFERS Disclaimer: The document contains only general recommendations that may be useful for you when you perform repair or replacement work. AutoDoc shall not be liable for any loss, injury, damage of property occurring in the repair or replacement process due to incorrect use or misinterpretation of the provided information.