Waukesha Cherry-Burrell SPX FLOW Universal I Series Instruction Manual

Waukesha Cherry-Burrell SPX FLOW Universal I Series Instruction Manual

Rotary positive displacement pump
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INSTRUCTION MANUAL
Universal I Series
ROTARY POSITIVE DISPLACEMENT PUMP
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
FORM NO.: 95-03002 REVISION: 01/2017

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Summary of Contents for Waukesha Cherry-Burrell SPX FLOW Universal I Series

  • Page 1 INSTRUCTION MANUAL Universal I Series ROTARY POSITIVE DISPLACEMENT PUMP READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. FORM NO.: 95-03002 REVISION: 01/2017...
  • Page 2 SPX FLOW, Inc. 611 Sugar Creek Road Delavan, WI 53115 USA Tel: (800) 252-5200 or (262) 728-1900 Fax: (800) 252-5012 or (262) 728-4904 E-mail: wcb@spxflow.com Web site: www.spxflow.com Information contained in this manual is subject to change Copyright © 2017 SPX FLOW, Inc. without notice and does not represent a commitment on the All Rights Reserved.
  • Page 3: Table Of Contents

    Waukesha Cherry-Burrell Brand Universal I Pump Table of Contents Warranty ........................5 Shipping Damage or Loss ....................... 5 Warranty Claim ........................5 Safety ........................6 Replacement Labels ....................7 Care of Stainless Steel ....................8 Stainless Steel Corrosion ......................8 Alloy 88 ............................ 8 Elastomer Seal Replacement Following Passivation ...............
  • Page 4 Table of Contents Waukesha Cherry-Burrell Brand Universal I Pump Long Term Storage ....................49 Before Storage ........................49 Storage ........................... 49 After Storage .......................... 49 Parts List ........................ 50 006, 014, 015, 018, 024-UI Pump Parts ................. 50 006, 014, 015, 018, 024-UI Common Parts ................52 030, 033A, 034, 040-UI Pump Parts ..................
  • Page 5: Warranty

    Waukesha Cherry-Burrell Brand Universal I Pump Warranty Warranty LIMITED WARRANTY: Unless otherwise negotiated at the time of sale, SPX FLOW US, LLC (SPX FLOW) goods, auxiliaries and parts thereof are warranted to the original purchaser against defective workmanship and material for a period of twelve (12) months from date of installation or eighteen (18) months from date of shipment from factory, whichever expires first.
  • Page 6: Safety

    Safety Waukesha Cherry-Burrell Brand Universal I Pump Safety READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by: 1.
  • Page 7: Replacement Labels

    Waukesha Cherry-Burrell Brand Universal I Pump Replacement Labels Replacement Labels WARNING: The following labels are installed on your equipment. If these labels are removed or become unreadable, contact your local distributor. Refer to the parts lists starting on page 50 for replacement part numbers.
  • Page 8: Care Of Stainless Steel

    CY5SnBiM (UNS N26055), and the material is listed in the 3-A Sanitary Standards as acceptable for product contact surfaces. The above properties make Alloy 88 the ideal material for Waukesha Cherry-Burrell brand stainless steel PD pumps. The non-galling rotors permit close operating clearances in the liquid end. This provides low slip and minimum shear damage.
  • Page 9: Introduction

    Equipment Serial Number All Waukesha Cherry-Burrell brand pumps are identified by a serial number on the gear case nameplate, which is stamped on the pump body and cover.
  • Page 10: Operating Parameters

    Introduction Waukesha Cherry-Burrell Brand Universal I Pump Operating Parameters Maximum Optional Maximum Displacement Inlet/ Maximum Temp Nominal Inlet/ Pressure Model per revolution Outlet Range* Capacity Outlet Range .0082 gal (.031 liter) 1" 1-1/2" 200 psi (13.8 bar) 6 gpm (1.3 m /hr.)
  • Page 11: Factory Remanufacturing Program

    ABOVE 300 RPM. Single wing rotors are not available for use with RF (rectangular flange) models. For clearance data, see Table 2, “Rotor Clearances,” on page 41. Factory Remanufacturing Waukesha Cherry-Burrell brand Universal I pumps are designed Program so that they may be factory remanufactured twice and backed with a new pump warranty each time.
  • Page 12: Installation

    All system equipment, such as motors, sheaves, drive couplings, speed reducers, etc., must be properly sized to ensure satisfactory operation of your Waukesha Cherry-Burrell brand pump within its limits. CAUTION: These pumps are positive displacement, low slip design and will be severely damaged if operated with closed valves in discharge or inlet lines.
  • Page 13: Install Connections And Piping

    Waukesha Cherry-Burrell Brand Universal I Pump Installation Install Connections and Piping Piping Support To minimize forces exerted on the pump, support all piping to the pump independently with hangers or pedestals. Such forces can cause misalignment of the pump parts and lead to excessive wear of rotors, bearings, and shafts.
  • Page 14: Install Check Valves

    Installation Waukesha Cherry-Burrell Brand Universal I Pump Install Check Valves Inlet Side on Lift Applications Use check valves to keep the inlet line full, particularly with low- viscosity fluids (Figure 11). A. Inlet Check Valve B. Foot Check Valve Figure 11 - Inlet Check Valve...
  • Page 15: Inlet Side Strainers And Traps

    Waukesha Cherry-Burrell Brand Universal I Pump Installation Inlet Side Strainers and Traps Inlet side strainers and traps (Figure 15, items A and B, respectively) can be used to prevent foreign matter from damaging the pump. Select carefully to prevent cavitation caused by the restriction of the inlet.
  • Page 16: Check Angular Alignment

    Installation Waukesha Cherry-Burrell Brand Universal I Pump Check Angular Alignment 1. Using feeler gauges or taper gauges (Figure 19, items A and B), check the alignment at four points every 90 degrees around the coupling; adjust to equal dimension at all points.
  • Page 17: Check Pump Rotation

    Waukesha Cherry-Burrell Brand Universal I Pump Installation Check Pump Rotation Check the direction of the drive rotation to determine the rotation direction of pump (Figure 22). After the correct drive rotation is verified, connect the coupling and assemble the pump and coupling guards.
  • Page 18: Operation

    Operation Waukesha Cherry-Burrell Brand Universal I Pump Operation DANGER: The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out.
  • Page 19: Maintenance

    Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Maintenance Important Safety DANGER: The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive Information area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out.
  • Page 20: Maintenance Inspections

    Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Inspections DANGER: The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out.
  • Page 21 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Inspection of Gears and Bearings Gear backlash With the fluid head and seals removed, feel for gear backlash by rotating either shaft by hand. The other shaft must engage immediately. Perform this check three times at 60-degree intervals.
  • Page 22: Maintenance Inspection Chart

    Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Inspection Chart Problem Possible Causes Possible Solutions Rotor tip to rotor tip Hard object jammed into rotors and Replace shafts. contact or uneven twisted shafts. Install strainers if necessary. rotor tip to rotor tip Check and replace gears if necessary.
  • Page 23: Annual Maintenance

    Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Annual Maintenance DANGER: The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out.
  • Page 24: Fluid Head Disassembly (All Models)

    Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Fluid Head Disassembly DANGER: The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive (All Models) area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out.
  • Page 25: Model 320 And 324 Body Disassembly

    Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Model 320 and 324 Body After removing the cover and rotors, remove the four bolts from each seal gland and slide the gland toward the gear case. Disassembly Loosen the two socket head cap screws from the front of the body.
  • Page 26: Seal Maintenance

    Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Seal Maintenance NOTE: To service the seals, first disassemble the fluid head. See “Fluid Head Disassembly (All Models)” on page 24. O-Ring Body O-Ring Service 1. Remove and discard the body o-rings, using the o-ring removal tool furnished with the pump.
  • Page 27 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Assembly Seal Carrier Pump Body 1. Apply an approved o-ring lubricant to the NEW o-rings and insert them into body, carriers and shaft grooves. Install the shaft o-rings into the front shaft groove (closest to the shaft spline) when using o-ring seals.
  • Page 28 Maintenance Waukesha Cherry-Burrell Brand Universal I Pump 4. Assemble the wave spring on the seal and install it into the Body O-Ring Inner Seal body with the notch engaging the pin in the body. 5. Lubricate the seal faces. 6. See page 43 for fluid head assembly procedure.
  • Page 29 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Double Concentric Seals and Aseptic Model Seals Seal Seat Spring Service - Outer Seal “O” Ring Remove the seals from the body and discard the o-rings. Inspect the seal face thoroughly. DO NOT re-use seals that are cracked, chipped or scratched.
  • Page 30 Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Mechanical Seals - Model 320 NOTE: Handle all seal components with extreme care to avoid damage. Shaft / Seal Service Shaft Shoulder Seal (file here if necessary) 1. Remove seal from shaft by loosening the set screws and sliding it off.
  • Page 31 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Mechanical Seals - Model 323 Aseptic (323A) Service Inner Seal Seal 1. Remove inner seal by disengaging set screws in seal collar. Collar 2. Slide inner seal, seal seat and gaskets off shaft.
  • Page 32: Gear Case Disassembly

    Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Gear Case Disassembly DANGER: To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out. DANGER: To avoid serious injury, shut off and drain product from the pump prior to disconnecting piping.
  • Page 33 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance 4. Remove the silicone sealant (Figure 72, item A) from the bearing retainer and gear case. NOTE: Protect the liquid end of the shafts by wrapping them with tape. Figure 72 - Remove Sealant from Retainer 5.
  • Page 34: Shaft Assembly

    Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Shaft Assembly Front Bearing Assembly NOTE: SPX FLOW now offers shaft SPX FLOW PD Precision Pumps require bearing assemblies with assemblies with pressed-on bearings. very tight internal tolerances. In fact, the internal tolerances of See page 103.
  • Page 35 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance 4. Place the inner spacer (Figure 80, item B) over the shaft onto the lower cone and roller assembly. 5. Place the lower cup (item C) over the lower cone and roller assembly, keeping the cup opening toward the assembly.
  • Page 36 Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Rear Bearing Assembly Models 006, 014, 015, 018, 024, 030, 033A, 034 use a single ball bearing assembly for the rear bearing. All other models use a tapered roller bearing assembly similar to the front bearings.
  • Page 37: Gear Case Assembly

    Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Gear Case Assembly Shimming 1. When installing the shafts in the gear case, shim behind the front bearing to achieve the proper backface clearance between the back of the rotors and the body. The backface clearance must be equal for both rotors to prevent the rotors from hitting each other during operation.
  • Page 38 Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Install Shaft 1. With the shims in place, install the shaft assembly in the front bearing bore with the fluid end facing up. Ensure that the shaft is installed in its original location.
  • Page 39 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance 16. Grease the front and rear bearing through the grease fittings until grease is visible around the bearing assemblies. The amount of grease required is listed in “Grease Quantity (per Bearing)” on page 19. Rotate the shafts while greasing to disperse the grease.
  • Page 40 PD100-057 Figure 93 - Bend Locking Tab Checking for Proper Clearance Waukesha Cherry-Burrell brand pumps are designed with close running clearances. Backface clearances are set with shims during assembly. Shafts are positioned with shims behind the front bearing and locked into gear case with the bearing retainers.
  • Page 41 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance 4. Measure the rotor to body clearance (Figure 94, item B). 5. Check the measured clearances against Table 2, “Rotor Clearances,” on page 41. 6. Make corrections as required and follow examples in Table 3, “Backface Clearance Corrections,”...
  • Page 42 Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Install Gear Case Cover 1. Lubricate the inside diameter of a new oil seal. 2. Press the new oil seal (Figure 95, item 12) into the gear case cover (item 4) flush with the outside face, with the spring facing in.
  • Page 43: Fluid Head Assembly

    Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Fluid Head Assembly Seal Assembly: See “Seal Maintenance” on page 26. Body Assembly 1. Slide the body over the shafts and studs, taking care that the seal components are not nicked or knocked out of place.
  • Page 44 Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Relief Cover Option (Vented Cover) CAUTION: SPX FLOW does not The optional Relief Cover Feature (also called Vented Cover) is recommend using a vented cover an adjustable, internal by-pass arrangement which can be used on liquids with a viscosity of over for control of the pressure and/or flow.
  • Page 45 Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Installation Adjustment Manual Turn the adjusting screw counterclockwise to its farthest position, then clockwise until a light spring pressure is felt. Pneumatic 1. Set air/gas pressure to 2-5 psig. 2. Turn on the pump.
  • Page 46: Jacketed Cover

    Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Jacketed Cover Available on Models 006, 015, 018, 030, 040, 060, 130, and 220. The jacketed cover is designed to allow circulation of a heating or cooling medium. The purpose is to help preheat or cool the pumping head and sustain operating temperature during short shut down periods.
  • Page 47: Reference Tables

    Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Reference Tables Table 4: Torque Values and Wrench Size Torque Values - Lock Nuts Wrench Size Universal I Model Body Retaining Bearing Gear Rotor Cap Screw 006, 014, 015, 018, 75 ft lbs 30 ft lbs 102 N·m...
  • Page 48 Maintenance Waukesha Cherry-Burrell Brand Universal I Pump Standard O-Ring Selections, Descriptions and Color Codes for WCB Brand Pumps Nitrile (Buna-N) (NBR) Silicone (Si) Compound Color: Black Compound Color: Orange Color Code: Yellow Color Code: Black FDA Compliant to FDA Compliant to 21CFR177.2600...
  • Page 49: Long Term Storage

    Waukesha Cherry-Burrell Brand Universal I Pump Long Term Storage Long Term Storage Long-term storage (greater than six months) of Waukesha Cherry-Burrell brand pumps Before Storage 1. Lubricate all bearings and seals, including: • Rubber o-rings and mechanical seal faces (new pump bearings installed from the factory are already lubricated).
  • Page 50: Parts List

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump Parts List 006, 014, 015, 018, 024-UI Pump Parts PD100 308 Page 50 95-03002 01/2017...
  • Page 51 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 006, 014, 015, 018, 024-UI Pump Parts QTY. ITEM DESCRIPTION PART NO. NOTES PUMP Pump Body SeeNote1 006, 014, 015-UI Drive Shaft 015008000+ 3, 43, 46 006, 014, 015-UI Drive Shaft 114642+...
  • Page 52: 006, 014, 015, 018, 024-Ui Common Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 006, 014, 015, 018, 024-UI Common Parts 13 17 5 PD100-309 Page 52 95-03002 01/2017...
  • Page 53 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 006, 014, 015, 018, 024-UI Common Parts QTY. PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Pump Cover AD0002S00 Jacketed Cover AD0002J10 Pump Cover Vented - Complete Assembly 006, 015-UI Gear Case Assembly, CI...
  • Page 54 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 006, 014, 015, 018, 024-UI Common Parts, cont’d PD100-310 Page 54 95-03002 01/2017...
  • Page 55 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 006, 014, 015, 018, 024-UI Common Parts, cont’d QTY. PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Bearing Retainer, Front 120332+ 7, 1 Bearing Retainer, Front (for SS Gearcase) 101810+ 7, 2 1/4-20 x .75"...
  • Page 56: 030, 033A, 034, 040-Ui Pump Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 030, 033A, 034, 040-UI Pump Parts PD100-311 Page 56 95-03002 01/2017...
  • Page 57 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 030, 033A, 034, 040-UI Pump Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 030, 034, 040-UI Pump Body SeeNote1 033A-UI Pump Aseptic Body 033001020+ 030, 034-UI Drive Shaft, Std. 030008000+ 3, 43, 46...
  • Page 58: 030, 033A, 034, 040-Ui Common Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 030, 033A, 034, 040-UI Common Parts Aseptic Cover PD100-313 13 17 5 PD100-312 Page 58 95-03002 01/2017...
  • Page 59 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 030, 033A, 034, 040-UI Common Parts ITEM QTY. PER PART DESCRIPTION NOTES PUMP 030, 034, 040-UI Pump Cover BD0002S00 030, 034, 040-UI Jacketed Cover BD0002J10 033A-UI Pump Cover 33A002020 Pump Cover Vented - Complete Assembly...
  • Page 60 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 030, 033A, 034, 040-UI Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 42, 44 PD100-315 Page 60 95-03002 01/2017...
  • Page 61 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 030, 033A, 034, 040-UI Common Parts, cont’d QTY. ITEM PART DESCRIPTION NOTES PUMP 5/16-18 x .75" HHCS, Std gear case 30-283 1/2-20 x .50" HHCS, SS Gear case 30-526 30-296 5/16-18 x .75" SHCS, Brg Ret. Std gear case 30-29 5/16-18 x .75"...
  • Page 62 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 030, 033A, 034, 040-UI Common Parts, cont’d PD100-316 Page 62 95-03002 01/2017...
  • Page 63 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 030, 033A, 034, 040-UI Common Parts, cont’d QTY. ITEM PART DESCRIPTION NOTES PUMP Name Plate, Sanitary 001061015+ #2 x .125" RHDS 30-355 Caution Plate 33-62 Warning Label 33-63 030, 033A, 040-U1 Grease Fitting, 1/8"...
  • Page 64: 060, 064, 130, 134, 133A-Ui Pump Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 060, 064, 130, 134, 133A-UI Pump Parts PD100-317 Page 64 95-03002 01/2017...
  • Page 65 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 060, 064, 130, 134, 133A-UI Pump Parts ITEM QTY. PER PART DESCRIPTION NOTES PUMP 060, 064, 130, 133A, 134-UI Pump Body See Note 1 060, 064-UI Drive Shaft 060008001+ 4, 43, 46...
  • Page 66: 060, 064, 130, 134, 133A-Ui Common Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 060, 064, 130, 134, 133A-UI Common Parts Aseptic Cover PD100-313 13 17 5 Page 66 95-03002 01/2017...
  • Page 67 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 060, 064, 130, 134, 133A-UI Common Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 060, 064, 130, 134-UI Pump Cover CD0002S00 060, 064, 130, 134-UI Jacketed Cover CD0002J10 133A-UI Pump Cover...
  • Page 68 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 060, 064, 130, 134, 133A-UI Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 PD100-321a Page 68 95-03002 01/2017...
  • Page 69 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 060, 064, 130, 134, 133A-UI Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP 3/8-16 x .75" HHCS, STD Gear Case Cover 30-314 3/8-16 x .75" HHCS, SS Gear Case 30-50 3/8-16 x 1.25"...
  • Page 70 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 060, 064, 130, 134, 133A-UI Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 PD100-321a Page 70 95-03002 01/2017...
  • Page 71 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 060, 064, 130, 134, 133A-UI Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP Cleanout Plug 41013+ S75041 133A-UI O-Ring, Port, Inner, Silicone E70041 133A-UI O-Ring, Port, Inner, EPDM S75043 133A-UI O-Ring, Port, Outer, Silicone...
  • Page 72: 220, 223A, 224-Ui Pump Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 220, 223A, 224-UI Pump Parts PD100-317 Page 72 95-03002 01/2017...
  • Page 73 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 220, 223A, 224-UI Pump Parts ITEM QTY. PER PART DESCRIPTION NOTES PUMP 220-UI Pump Body See Note 1 220-UI Pump Body with Flush See Note 1 224-UI Rectangular Flange Inlet Body See Note 1 224-UI Rect.
  • Page 74: 220, 223A, 224-Ui Common Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 220, 223A, 224-UI Common Parts Aseptic Cover PD100-313 13 17 5 PD100-319 PD100-322a Page 74 95-03002 01/2017...
  • Page 75 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 220, 223A, 224-UI Common Parts ITEM QTY. PER PART DESCRIPTION NOTES PUMP 220, 224-UI Pump Cover GD0002S00 220, 224-UI Jacketed Cover GD0002J10 223A-UI Pump Cover 223002020+ Pump Cover Vented - Complete Assembly...
  • Page 76 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 220, 223A, 224-UI Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 PD100-323a Page 76 95-03002 01/2017...
  • Page 77 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 220, 223A, 224-UI Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP Bearing Retainer, Front; STD. 123532+ Bearing Retainer, Front; SS 101813+ 3/8-16 x .75" HHCS, Std gear case 30-314 3/8-16 x .75" HHCS, SS Gear case...
  • Page 78 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 220, 223A, 224-UI Common Parts, cont’d PD100-324 Page 78 95-03002 01/2017...
  • Page 79 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 220, 223A, 224-UI Common Parts, cont’d QTY. ITEM PART DESCRIPTION NOTES PUMP Name Plate, Sanitary 001061015+ #2 x .125" RHDS 30-355 Caution Plate 33-62 Warning Label 33-60 220-223A-U1 Grease Fitting, 1/8" BD0092000 224-U1 Grease Fitting, 1/8"...
  • Page 80: 320, 323A, 324-Ui Pump Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 320, 323A, 324-UI Pump Parts 43 24A PD100-332 DRIVE SHAFT SHORT SHAFT PD100-331a Page 80 95-03002 01/2017...
  • Page 81 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 320, 323A, 324-UI Pump Parts ITEM QTY. PER PART DESCRIPTION NOTES PUMP 320-324-UI Pump Body See Note 1 323A-UI Pump Body 323001020+ Drive Shaft, Std. 113518+ 4, 43, 46 Drive Shaft, Optional 17-4PH...
  • Page 82: 320, 323A, 324-Ui Common Parts

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump 320, 323A, 324-UI Common Parts 24A 24 Aseptic Cover PD100-313 PD100-333 PD100-334a Page 82 95-03002 01/2017...
  • Page 83 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 320, 323A, 324-UI Common Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 320, 324-UI Pump Cover 0H1002002 323A-UI Pump Cover 323002020+ 320, 323-UI Gear Case Assembly, CI 320108000-C 324-UI Gear Case Assembly, CI...
  • Page 84 Parts List Waukesha Cherry-Burrell Brand Universal I Pump 320, 323A, 324-UI Common Parts, cont’d Aseptic Flange PD100-337 Flow PD100-330 PD100-327 Body Retaining Screw PD100-314 53 52 Gear Case and Shaft For Pumps Shipped Prior to July 30, 2001 PD100-335 7 or 8...
  • Page 85 Waukesha Cherry-Burrell Brand Universal I Pump Parts List 320, 323A, 324-UI Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP N70280 O-Ring, Pump Cover, Buna N E70280 O-Ring, Pump Cover, EPDM V70280 O-Ring, Pump Cover, FKM 323117013+ O-Ring, Pump Cover, Silicone...
  • Page 86: Pd Pump Seals Model 006, 014, 015, 018, 024, 030, 034, 040-Ui

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump PD Pump Seals Model 006, 014, 015, 018, 024, 030, 034, 040-UI Note: Item 85, 89 Used with Note: Double Mechanical Item 84, 85 Seal. Used with Double O-Ring Seal. O-Ring Seal...
  • Page 87 Waukesha Cherry-Burrell Brand Universal I Pump Parts List PD Pump Seals Model 006, 014, 015, 018, 024, 030, 034, 040-UI QTY. PART NO. BY MODEL ITEM DESCRIPTION 006-014-015- 030-033A-034- NOTES PUMP 018-024-UI 040-UI O-RING AND MECHANICAL SEAL PARTS AD0079000 N70327...
  • Page 88: Pd Pump Seals Model 060, 064, 130, 133A, 134, 220, 223A, 224-Ui

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump PD Pump Seals Model 060, 064, 130, 133A, 134, 220, 223A, 224-UI Note: Item 85, 89 Used with Note: Double Mechanical Item 84, 85 Seal. Used with Double O-Ring Seal. O-Ring Seal...
  • Page 89 Waukesha Cherry-Burrell Brand Universal I Pump Parts List PD Pump Seals Model 060, 064, 130, 133A, 134, 220, 223A, 224-UI QTY. PART NO. BY MODEL ITEM DESCRIPTION 060, 064, 130, 220, 223A, NOTES PUMP 133A, 134-U1 224-UI O-RING AND MECHANICAL SEAL PARTS...
  • Page 90: Pd Pump Seals Model 320, 323A, 324-Ui (April 2015 And Newer)

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump PD Pump Seals Model 320, 323A, 324-UI (April 2015 and newer) 73B 73C 73A 1.188 ± .015 PD100-591 Page 90 95-03002 01/2017...
  • Page 91 Waukesha Cherry-Burrell Brand Universal I Pump Parts List PD Pump Seals Model 320, 323A, 324-UI (April 2015 and newer) ITEM QTY. PER PART DESCRIPTION NOTES PUMP 300114002+ Outer Seal, Carbon 40572+ Waukesha HD Inner Seal, Silicon Carbide E70157 Gland O-Ring, EPDM...
  • Page 92: Pd Pump Seals Model 320, 323A, 324-Ui (Pre-April 2015)

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump PD Pump Seals Model 320, 323A, 324-UI (Pre-April 2015) Outer Seal Inner-Outer Seal 1.188" ** PD100-328-329 ** Waukesha HD/Crane 8B2 shown. Contact factory and provide serial # to correctly identify the pump seal provided.
  • Page 93 Waukesha Cherry-Burrell Brand Universal I Pump Parts List PD Pump Seals Model 320, 323A, 324-UI (Pre-April 2015) QTY. PER ITEM DESCRIPTION PART NO. NOTES PUMP OUTER SEAL 300114002+ Crane #8B2 Outer Seal, Carbon E70234 O-Ring, Outer Seal, Shaft, EPDM V70234...
  • Page 94: Pd Pump Seal Kits - 006, 015, 018-Ui

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump PD Pump Seal Kits - 006, 015, 018-UI UI Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105255+ BUNA/SS O-ring/Sleeve 105247+ BUNA/ZI O-ring/Sleeve...
  • Page 95: Pd Pump Seal Kits - 014, 024-Ui

    Waukesha Cherry-Burrell Brand Universal I Pump Parts List PD Pump Seal Kits - 014, 024-UI UI Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA/C/CE Seal kit 131425+ BUNA/C/SC Seal kit 133224+ BUNA/CO/CO...
  • Page 96: Pd Pump Seal Kits - 030, 034, 040-Ui

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump PD Pump Seal Kits - 030, 034, 040-UI UI Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105267+ BUNA/SS O-ring/Sleeve 105259+ BUNA/ZIR O-ring/Sleeve...
  • Page 97: Pd Pump Seal Kits - 060, 130-Ui

    Waukesha Cherry-Burrell Brand Universal I Pump Parts List PD Pump Seal Kits - 060, 130-UI UI Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105279+ BUNA/SS O-ring/Sleeve 105271+ BUNA/ZI O-ring/Sleeve 105272+...
  • Page 98: Pd Pump Seal Kits - 064, 134-Ui

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump PD Pump Seal Kits - 064, 134-UI UI Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA/C/CE Seal kit 131428+ BUNA/C/SC Seal kit 133237+ BUNA/CO/CO...
  • Page 99: Pd Pump Seal Kits - 220-Ui

    Waukesha Cherry-Burrell Brand Universal I Pump Parts List PD Pump Seal Kits - 220-UI UI Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105291+ BUNA/SS O-ring/Sleeve 105283+ BUNA/ZI O-ring/Sleeve 105284+ Single O-ring...
  • Page 100: Universal I Pd Pump Vented Covers

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump Universal I PD Pump Vented Covers Manual Vented Cover, 006-134-UI Pneumatic Diaphragm Vented Cover PD100-299a PD100-298a Manual Vented Cover, 220-224 UI Pneumatic Piston Vented Cover 106 109 107 108 101 PD100-300a PD100-597...
  • Page 101 Waukesha Cherry-Burrell Brand Universal I Pump Parts List Universal I PD Pump Vented Covers PART NO. QTY. ITEM 006, 014, DESCRIPTION NOTES 030, 034, 060, 064, 015, 018, 220, 224-UI PUMP 040-UI 130, 134-UI 024-UI MANUAL VENTED COVER 101 Vented Cover...
  • Page 102: Tru-Fit™ Universal I Pd Pumps Parts List

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump Tru-Fit™ Universal I PD Pumps Parts List PD100-433P OPPOSITE SIDE Pump Size ITEM NO. DESCRIPTION 006, 014, 015 018, 024 030, 034 Gear Case, CI 118986+ 121687+ Gear Case Cover, Adapter 118982+...
  • Page 103: Shaft Assemblies With Pressed-On Bearings

    Waukesha Cherry-Burrell Brand Universal I Pump Parts List Shaft Assemblies with Pressed-on Bearings PART NO.: PART NO.: QTY. Pumps Pumps DESCRIPTION Notes shipped shipped PUMP before 7/30/01 after 7/30/01 006-014-015-UI Drive Shaft & Bearing Assy. 137262+ 006-014-015-UI Short Shaft & Bearing Assy.
  • Page 104: Grease Seal, Bearing Retainer, O-Ring Seal Carrier Part No. Reference

    Parts List Waukesha Cherry-Burrell Brand Universal I Pump Grease Seal, Bearing Retainer, O-Ring Seal Carrier Part No. Reference For pumps manufactured: Approx. Model Item Description Notes before 7/30/01- after 7/12/04 Number 7/30/01 7/12/04 (Newest) Grease Seal, Bearing Retainer, standard 006, 014,...
  • Page 105: Special Tools

    Waukesha Cherry-Burrell Brand Universal I Pump Parts List Special Tools Rotor Nut Wrench Rotor Nut Wrench for for standard pumps: jacketed pumps (offset): PD100-596 PART NO. DESCRIPTION NOTES 006-014-015- 030-034-040- 060-064-130- 320-323A- 220-224-UI 018-024-UI 134-UI 324-UI Rotor Nut Wrench, standard...
  • Page 106: Pump Dimensions

    Pump Dimensions Waukesha Cherry-Burrell Brand Universal I Pump Pump Dimensions Universal I PD Pump Dimensions CP4 MANUAL VENTED COVER CP3 PNEUMATIC VENTED COVER-DIAPHRAGM CP2 PNEUMATIC VENTED COVER-PISTON CP1 JACKETED COVER CP STANDARD COVER OPTIONAL MOUNTING PAD LOCATION INLET OPTIONAL UPPER...
  • Page 107 Waukesha Cherry-Burrell Brand Universal I Pump Pump Dimensions Universal I PD Pump Dimensions CP CP1 CP2 CP3 CP4 Model inch .41, SLOT 5/16-18x .62 4.75 1.95 8.30 3.75 12.04 13.47 13.53 13.62 15.25 5.50 1.94 2.31 2.50 2.50 7.66 006,...
  • Page 108: Universal I Pd Pump Dimensions - Rectangular Flange With Pedestal

    Pump Dimensions Waukesha Cherry-Burrell Brand Universal I Pump Universal I PD Pump Dimensions - Rectangular Flange with Pedestal STYLE FOR MODELS 014 & 324 ONLY PUMP064 .38 (10), MODELS 014 & 024 .50 (13), MODELS 034-224 .88 (22), MODEL 324...
  • Page 109 Waukesha Cherry-Burrell Brand Universal I Pump Pump Dimensions Universal I PD Pump Dimensions - Rectangular Flange with Pedestal UI RF Model inch 6.75 1.95 12.50 4.13 1.62 6.50 12.04 13.47 13.53 13.62 15.25 inch 6.75 2.18 12.50 4.13 2.00 7.00 12.46...
  • Page 110: Tru-Fit™ Universal I Pd Pump Dimensions

    Pump Dimensions Waukesha Cherry-Burrell Brand Universal I Pump Tru-Fit™ Universal I PD Pump Dimensions (3) "U" TAPPED HOLES PD100-436bP Page 110 95-03002 01/2017...
  • Page 111 Waukesha Cherry-Burrell Brand Universal I Pump Pump Dimensions Tru-Fit™ Universal I PD Pump Dimensions ™ Tru-Fit Universal I Pump Size inch 12.0 10.0 9.15 6.97 7.87 13.25 2.01 18.0 2.43 10.08 inch 12.0 10.0 9.15 6.97 7.87 13.25 2.01 18.0 2.43...
  • Page 112: Troubleshooting

    Troubleshooting Waukesha Cherry-Burrell Brand Universal I Pump Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION No flow, pump rotors are not Drive motor not running. Check resets, fuses, circuit breakers. turning Keys sheared or missing. Replace. Drive belts, power Replace or adjust.
  • Page 113 Waukesha Cherry-Burrell Brand Universal I Pump Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION No flow, pump not priming, On "Vacuum'' inlet system: Install check valve in discharge line. cont’d On initial start-up, atmospheric "blow back'' prevents pump from developing enough differential pressure to start flow.
  • Page 114 Troubleshooting Waukesha Cherry-Burrell Brand Universal I Pump PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Fluid vaporization, cont’d Fluid temperature higher than Reduce temperature, reduce speed expected (vapor pressure and accept lower flow or change higher). system to increase Net Inlet Pressure Available.
  • Page 115 Waukesha Cherry-Burrell Brand Universal I Pump Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Pump requires excessive Higher than expected viscosity If within pump rating, increase drive power (overheats, stalls, losses. size. high current draw, breakers Higher than expected Reduce pump speed.
  • Page 116: Universal I Maintenance Summary Reference Sheet

    Maintenance Summary Reference Waukesha Cherry-Burrell Brand Universal I Pump Universal I Maintenance Summary Reference Sheet Change oil every 750 hours* Grease bearings every 750 hours* ISO Grade 320, SAE 140 or AGMA Number 6EP NLGI Grade No. 2, EP, Lithium-based grease.
  • Page 117: Copy For Optional Removal

    Waukesha Cherry-Burrell Brand Universal I Pump Maintenance Summary Reference Universal I Maintenance Summary Reference Sheet - Copy for optional removal Change oil every 750 hours* Grease bearings every 750 hours* ISO Grade 320, SAE 140 or AGMA Number 6EP NLGI Grade No. 2, EP, Lithium-based grease.
  • Page 118 Maintenance Summary Reference Waukesha Cherry-Burrell Brand Universal I Pump Notes Page 118 95-03002 01/2017...
  • Page 120 Universal I Series ROTARY POSITIVE DISPLACEMENT PUMP SPX FLOW, Inc. 611 Sugar Creek Road Delavan, WI 53115 P: (262) 728-1900 or (800) 252-5200 F: (262) 728-4904 or (800) 252-5012 E: wcb@spxflow.com SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.

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