FloTech DK301-000 Repair Instructions
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FloTech DK301-000 Repair Instructions

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REPAIR INSTRUCTIONS
MODEL :
DK301-000
30:1 Ratio Pump
3000PSI (21.0 MPa, 210 bar) Maximum Fluid Working Persure
100psi (0.7 MPa, 7bar) Maximum Air Input Pressure
This manual contains important warning and
information.
Read and keep reference.
Rev 1

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Summary of Contents for FloTech DK301-000

  • Page 1 REPAIR INSTRUCTIONS Rev 1 MODEL : DK301-000 30:1 Ratio Pump 3000PSI (21.0 MPa, 210 bar) Maximum Fluid Working Persure 100psi (0.7 MPa, 7bar) Maximum Air Input Pressure This manual contains important warning and information. Read and keep reference.
  • Page 2 Do not use the hoses to pull kinks or bends near the couplings. equipment. Do not expose FLOTECH hoses to _ Comply with all applicable local, state and temperatures national fire, electrical and other safety above 150_F (66_C) or below –40_F (–40_C).

  • Page 3: Operation

    Operation 1. Lock the spray gun trigger safety. 2. Close the red-handed bleed-type master air valve 3. Unlock the gun trigger safety. 4. Hold a metal part of the gun firmly to the side of a grounded metal pail, and trigger the gun to relieve pressure. 5.
  • Page 4 Note : part marked in color are the repair parts Replacement Danger and Warning labels, tags and cards are available at no cost. These parts are included in repair kit : DK301-AM which may be purchased separately. Always use genuine FLOTECH parts...

  • Page 5: Disconnecting The Displacement Pump

    Torque the packing nut/wet–cup (24) to 18–20 ft–lb (24–27 N.m). Fill the wet–cup with FLOTECH Throat Seal Liquid or compatible solvent. 4. Tighten the tie rod locknuts (105) evenly, and torque to 25–...

  • Page 6: Displacement Pump Service

    7. Reconnect the displacement pump to the air nicked. Replace any worn or damaged parts. motor as explained. NOTE: If the sleeve (11) needs replacement and is hard to remove, contact your FLOTECH distributor.

  • Page 7: Technical Data

    Technical Data Maximum fluid working pressure 3600 psi (25.0 MPa, 250 bar. Maximum air input pressure 120 psi (0.8 MPa, 8 bar. Pump cycles per 1 gallon (3.8 liters) Maximum flow at 60 cycles/min 1 gallon (3.8 liters) .. Recommended speed for optimum pump life 15–25 cycles/min;.
  • Page 8 Parts drawing and Parts List 301 DISPLACEMENT PUMP Note : part marked in color are the spare parts These parts are included in repair kit : DK301-LA which may be purchased separately. Always use genuine parts Part No Description DK30-204 GLAND , male DK30-205 V-LEATHER...
  • Page 9 SURGE TANK ASS’Y (DK301-300) PART NO. DESCRIPTION Q’TY DK301-301 PLUG DK301-302 BOWL DK254-303 SPRING DK-KS2202 STRAINER #60 DK186-075 SUPPORT DK301-306 PACKING,O-RING DK301-307 NIPPLE DK301-308 MANIFOLD DK301-309 UNION DK254-308 BALL VALVE REGULATOR ASS’Y(DK301-400) No PART NO. DESCRIPTION Q’TY DK301-401 NIPPLE DK301-402 VALVE DK301-403 ELBOW...
  • Page 10 SUCTION ASS’Y(DK301-500) PART NO. DESCRIPTION Q’TY DK-KS22903 3/4" FILTER DK301-502 SUPPORT PIPE DK301-503 ELBOW DK301-504 SUCTION HOSE CART ASS’Y(DK301-600) PART NO. DESCRIPTION Q’TY DK301-601 CART & HANDLE DK301-602 TIRE DK301-603 SANP RING...
  • Page 11 FLOTECH written recommendations. This warranty does not cover, and FLOTECH shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–FLOTECH component parts.

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