Parallel Connections; Power Supply Selection; Regulated Or Unregulated Power Supply; Multiple Drivers - Leadshine Technology ME542 User Manual

Economical microstepping driver
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Parallel Connections

An 8 lead motor in a parallel configuration offers a more stable, but lower torque at lower speeds. But
because of the lower inductance, there will be higher torque at higher speeds. Multiply the per phase
(or unipolar) current rating by 1.96, or the bipolar current rating by 1.4, to determine the peak output
current.
Figure 9: 8-lead motor parallel connections

6. Power Supply Selection

The ME542 can match medium and small size stepping motors (from Nema size 17 to 34) made by
Leadshine or other motor manufactures around the world. To achieve good driving performances, it is
important to select supply voltage and output current properly. Generally speaking, supply voltage
determines the high speed performance of the motor, while output current determines the output
torque of the driven motor (particularly at lower speed). Higher supply voltage will allow higher
motor speed to be achieved, at the price of more noise and heating. If the motion speed requirement is
low, it's better to use lower supply voltage to decrease noise, heating and improve reliability.

Regulated or Unregulated Power Supply

Both regulated and unregulated power supplies can be used to supply the driver. However,
unregulated power supplies are preferred due to their ability to withstand current surge. If regulated
power supplies (such as most switching supplies.) are indeed used, it is important to have large
current output rating to avoid problems like current clamp, for example using 4A supply for 3A
motor-driver operation. On the other hand, if unregulated supply is used, one may use a power supply
of lower current rating than that of motor (typically 50%~70% of motor current). The reason is that
the driver draws current from the power supply capacitor of the unregulated supply only during the
ON duration of the PWM cycle, but not during the OFF duration. Therefore, the average current
withdrawn from power supply is considerably less than motor current. For example, two 3A motors
can be well supplied by one power supply of 4A rating.

Multiple Drivers

It is recommended to have multiple drivers to share one power supply to reduce cost, if the supply
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ME542 Economical Microstepping Driver Manual V1.0
7
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has enough capacity. To avoid cross interference, DO NOT daisy-chain the power supply input pins
of the drivers. (Instead, please connect them to power supply separately.)
Attention: NEVER connect power and ground in the wrong direction, as it will damage the ME542.

Selecting Supply Voltage

The power MOSFETS inside the ME542 can actually operate within +20V-+50VDC, including
power input fluctuation and back EMF voltage generated by motor coils during motor shaft
deceleration. Higher supply voltage can increase motor torque at higher speeds, thus helpful for
avoiding losing steps. However, higher voltage may cause bigger motor vibration at lower speed, and
it may also cause over-voltage protection or even driver damage. Therefore, it is suggested to choose
only sufficiently high supply voltage for intended applications, and it is suggested to use power
supplies with theoretical output voltage of +20~+ 45V, leaving room for power fluctuation and
back-EMF.

7. Selecting Microstep Resolution and Driver Output Current

This driver uses an 8-bit DIP switch to set microstep resolution, and motor operating current, as
shown below:

Microstep Resolution Selection

Microstep resolution is set by SW5, 6, 7, 8 of the DIP switch as shown in the following table:
Microstep
Steps/rev.(for 1.8°motor)
2
400
4
800
8
1600
16
3200
32
6400
64
12800
128
25600
5
1000
10
2000
20
4000
25
5000
40
8000
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ME542 Economical Microstepping Driver Manual V1.0
SW5
SW6
SW7
OFF
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
OFF
OFF
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
OFF
8
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SW8
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF

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