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Crytec TCR650 Manual

Trencher
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TRENCHER TCR650
SAFETY AND OPERATION INSTRUCTIONS
IMPORTANT: Read safety rules and instructions carefully before operating equipment.

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Summary of Contents for Crytec TCR650

  • Page 1 TRENCHER TCR650 SAFETY AND OPERATION INSTRUCTIONS IMPORTANT: Read safety rules and instructions carefully before operating equipment.
  • Page 2 TCR650 / TCR1500 Intended use statement You must read below before operating this machine This machine has been developed and designed for the purpose of TRENCHING SOIL ONLY, the ground should be relatively soft and not contain large rocks ` (over 150mm) or thick clay, it is not suitable to trench / dig any other type of material with this machine.
  • Page 3 Crytec Limited Declaration of Conformity 1. Product Model / Type: a. Product: Petrol Trencher b. Model: TCR650 / TCR1500 2. Manufacturer: a. Name: Crytec Limited b. Address: Unit 1C Upper Mantle Close, Chesterfield S45 9ED, UK 3. This declaration is issued under the sole responsibility of the product manufacturer.

  • Page 4: Table Of Contents

    Table of Contents Table of Contents PART I: General Safety Rules ......................2 PART II: Familiar with Your Trencher ....................7 PART III: Operating the Trencher ..................... 9 PART IV: Maintaining Your Trencher ..................... 15 PART V: Troubleshooting and Parts List ..................17 Conventions used in this manual WARNING This indicates a hazardous situation, which, if not avoided, could result in death or...

  • Page 5: Part I: General Safety Rules

    Part I: General Safety Rules PART I: General Safety Rules Safety Labels May Be Found on Your Unit...
  • Page 6 Part I: General Safety Rules WARNING This machine can cause serious injury to the operator and bystanders. The warning and safety instructions in this manual must be followed to provide reasonable safety and efficiency in using and storing. The operator is responsible for following the warnings and instructions in this manual and the trencher.
  • Page 7 Part I: General Safety Rules Before using the Trencher NOTICE A． Operators must be fully trained before using this machine. B． User Manual is read and understood. C． Blades are in good condition and secure. All blades are sharpened or replaced in sets.
  • Page 8 Part I: General Safety Rules Children are often attracted to the machine and the digging activity. Never assume that children will remain where you last saw them. Always follow these precautions: A. Keep children and pets at least 50 feet from the working area and ensure they are under the watchful care of a responsible adult.
  • Page 9 Part I: General Safety Rules The muffler and engine become very hot and can cause a severe burn; do not touch. General Safety WARNING Operating this Trencher safely is necessary to prevent or minimize the risk of death or serious injury. Unsafe operation can create a number of hazards for you. Always take the following precautions when operating: A.

  • Page 10: Part Ii: Familiar With Your Trencher

    Part II: Familiar with Your Trencher PART II: Familiar with Your Trencher It may be helpful to familiarize yourself with the controls and features of the Trencher. If you have any question, please contact the dealers in your area.
  • Page 11 Part II: Familiar with Your Trencher TECHNICAL SPECIFICATIONS 450mm Trencher 600mm Trencher Engine 5.5/6.5/7HP four strokes 13/13.5/15HP four strokes Power Gasoline/petrol Gasoline/petrol Trench Capacity 60m/hour 60m/hour Trench Width 100mm 100mm Trench Depth 150,250,340,450mm 200,400,600mm Blade 21 carbide alloy blades 27 carbide alloy blades Chain Length 1600mm 2000mm...

  • Page 12: Part Iii: Operating The Trencher

    Part III: Operating the Trencher PART III: Operating the Trencher It may be helpful to better familiarize yourself with the features of your Trencher before beginning the steps outlined in this chapter. CAUTION A. Read and understand all instructions, safety precautions, and/or warnings listed in “PART I: General Safety Rules”...
  • Page 13 Part III: Operating the Trencher Ref.No. Description Ref.No. Description main frame lower handle cotter pin angle arm shift handle and spring M8*45 hexagon bolt M8 bolt M8*20 hexagon bolt upper handle Coil fixation M16 bolt a. Secure lower handle(49) to the main frame(1) tightly. b.
  • Page 14 Part III: Operating the Trencher a. Plug chain adapter(13) to the chain axle(2); b. Hold the chain(6) around chain adapter(13) and axle(2), then secure two head of the chain with chain pin(4) and chain lock(3); c. Secure bolt(55) until the chain is tight enough; d.
  • Page 15 Part III: Operating the Trencher Trenching Be sure the digging chain is not turning when the engine is at an idle. Be sure the engine is off or at an idle before moving the trencher at the job site. Figure 1 WORK POSITION 450mm TRENCHER 600mm TRENCHER...
  • Page 16 Part III: Operating the Trencher 4. Using an intermittent pulling action, pull the trencher toward you 4 to 6 inches then relax your pull, allowing the trencher to again reach the chosen depth. 5. Repeat this action until you have finished the job. The wheel lock will aid you in this operation by helping to hold the trencher in position until the next motion is started.
  • Page 17 Part III: Operating the Trencher Fuel Safety WARNING A. Refuel outdoors and where no sparks and flames. B. Store fuel in a container approved for gasoline. C. Do not smoke or allow smoking near fuel or the trencher or while using the trencher. D.

  • Page 18: Part Iv: Maintaining Your Trencher

    Part IV: Maintaining The Thencher PART IV: Maintaining Your Trencher Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer's user manual for maintenance procedures. Maintenance Safety NOTICE A.
  • Page 19 Part IV: Maintaining The Thencher Lubrication NOTICE All Bearings of Trencher are sealed units and should have sufficient lubricant to last the life of your machine with normal use. Transportation and Storing NOTICE A. Always shut off the fuel valve and engine. B.

  • Page 20: Part V: Troubleshooting And Parts List

    Part VI: Troubleshooting and Parts List PART V: Troubleshooting and Parts List Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact the dealers in your area. WARNING Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool.
  • Page 21 Part VI: Troubleshooting and Parts List Explosion View and Parts List 1. Chain System Ref.No. Description Ref.No. Description main frame gear cap chain axle plate chain spacer chain lock 6204 bearing cotter pin front gear blade M20 nut chain chain adapter M20 bolt chain cover...
  • Page 22 Part VI: Troubleshooting and Parts List 2. Gear System Ref.No. Description Ref.No. Description main frame taper bearing flange spacer chain axle plate taper bearing upper part ridge taper bearing base ridge spacer 70 seal back gear 72 outer circlip gear axle taper bearing spacer 8*7 keyway gear wheel...
  • Page 23 Part VI: Troubleshooting and Parts List 3. Drive System Ref.No. Description Ref.No. Description main frame pulley gear wheel 5*5 keyway drive chain pulley axle clutch bearing belt bearing cover belt cover...
  • Page 24 Part VI: Troubleshooting and Parts List 4. Depth Control System Ref.No. Description Ref.No. Description main frame M8 bolt chain axle plate shift deck cotter pin shift handle shift rod shift handle spring Depth control handle...
  • Page 25 Part VI: Troubleshooting and Parts List 5. Main Frame Ref.No. Description Ref.No. Description main frame 20 washer cotter pin wheel handle cover butter bean throttle cable angle arm upper handle flameout switch M16 bolt Tool kit lower handle...
  • Page 26 Part VI: Troubleshooting and Parts List 6. Ratchet Assembly Ref.No. Description Ref.No. Description cotter pin M10 nut M20 bolt halt frame M12 bolt spring M12 nut M10 nut ratchet wheel M10 bolt M10 headed screw...
  • Page 27 Part VI: Troubleshooting and Parts List Part List: Ref.No. Description Ref.No. Description main frame pulley chain axle plate 5*5 keyway chain lock pulley axle cotter pin bearing blade bearing cover chain shift handle M20 bolt shift handle spring gear cap M8 bolt chain spacer shift deck...