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E L E C T R I C A L L Y H E A T E D A P P A R E L
USER'S MANUAL & INSTALLATION GUIDE
Synergy
2.0
®
Jacket
Liner &
Vests
Synergy
2.0
®
Gloves
Synergy
2.0
®
Pant and
Chap Liners
Synergy
2.0
®
Heated
Insoles
2.0
Version 7.1.11

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Summary of Contents for Tourmaster Synergy 2.0

  • Page 1 E L E C T R I C A L L Y H E A T E D A P P A R E L USER’S MANUAL & INSTALLATION GUIDE Synergy ® Jacket Liner & Vests Synergy ® Gloves Synergy ®...
  • Page 2 MANUAL CONTENTS Section 1 Synergy 2.0 Electrically Heated Apparel Introduction Page 1 ® Section 2 Synergy 2.0 Power Lead Wiring Harness Installation Page 2 ® Section 3 Connecting Apparel to the Power Lead Wiring Harness Page 3 Jacket or Vest Liners (Single & Dual Controller) Page 4 Pant and Chap Liners Page 5...
  • Page 3 Electrically Heated Riding Apparel by Tour Master Synergy 2.0 apparel is designed to operate from a vehicle’s standard 12-volt ® ® electrical system to provide unmatched levels of warmth and comfort. With Synergy 2.0 apparel, ® wearers can be warm without the bulk and discomfort typically caused by excessive layers of clothing.
  • Page 4 Installing the Power Lead Wiring Harness SyNERGy POWER LEAd WIRING HARNESS INSTALLATION ® Please use the following instructions in conjunction with your vehicle’s factory supplied owners manual to properly install the Synergy power lead wiring harness. ® WARNING: To avoid any safety hazards, electrical malfunctions or damage to the vehicle, it is important the following disconnection and reconnection steps be followed step by step during installation.
  • Page 5 Installing the Power Lead Wiring Harness (Cont'd) Connect the negative (-) wire from the Synergy power lead wiring harness to the ® negative (-) battery terminal and then reconnect the vehicle’s negative (-) cable to the negative (-) battery terminal. Be sure to securely fasten the attachment screw.
  • Page 6 Connecting Power Lead; Temperature Control Installation NOTE: Gloves sold seperately. dual Controller Single Controller POWERLEAd ANd TEMPERATURE CONTROL INSTALLATION Synergy Jacket or Vest Liners (V-Split Adaptors and Controllers included) ® Single Controller Connect the red (male) connector on the controller to the red (female) connector on the power lead harness Connect the black (female) connector on the controller to the black (male) connector on the jacket/vest.
  • Page 7 Connecting Power Lead (Cont'd) dual Contoller Connect the red (male) connector on the controller to the red (female) connector on the power lead harness Connect the black (female) connector on the controller to the black (male) connector on the jacket/vest. Connect the gray (female) connector on the controller to the gray (male) connector on the jacket/vest.
  • Page 8 Connecting Power Lead POWERLEAd ANd TEMPERATURE CONTROL INSTALLATION Synergy Gloves (Connectors and Single Rheostat Controller Included) ® Connect the red connector (male) on the controller to the red connector (female) on the power lead harness. Using the Extended V-Split Adaptor, route the black (male) connection wire up through the left sleeve and the gray connection wire through the right sleeve.
  • Page 9 CONNECTING TO THE SyNERGy INSOLES ® Heated Insole To Synergy power lead ® (Requires Synergy Extended V-split electrical adaptors and controller) Connect to Connect the red connector (male) on the Power Lead Harness controller to the red connector (female) on the power lead harness. Use the Extended V-Split Connector cable and route the black connection (male) wire down through the left pant leg and the gray...
  • Page 10 Connecting to the Synergy Insoles (Cont'd) ® Heated Insole To Synergy jacket/vest ® (Requires Synergy Extended V-Split electrical adaptor) Step A: Insole connection (Dual Controller) Connect the red connector (male) on the controller to the red connector (female) on the power lead harness. Using the Extended V-Split Adaptor (sold separately), route the black (male) connection wire down through the left pant leg and the gray one through the right.
  • Page 11 Connecting to the Synergy Insoles (Cont'd) ® Heated Insole To Synergy Gloves ® (Requires Synergy Extended V-split electrical adaptors) Glove Connection Connect the red connector (male) on the controller to the red connector (female) on the power lead harness. Connect the V-Split Connector’s black connector (male) to the controller’s black connector (female).
  • Page 12 Interconnecting Synergy Apparel ® dual Controller dual Controller Single Controller INTERCONNECTING SyNERGy APPAREL ® Synergy Jacket or Vest Liner to Synergy Pants ® ® Connect the red connector (male) on the controller to the red connector (female) on the power lead harness. Connect the black connector (female) on the controller to the black connector (male) on the jacket/vest.
  • Page 13 Interconnecting Synergy Apparel (Cont'd) ® Synergy Jacket Liners To Synergy Gloves (see illustration on page 10) ® ® Connect the red connector (male) on the controller to the red connector (female) on the power lead harness. Connect the black connector (female) on the controller to the black connector (male) on the jacket.
  • Page 14 Interconnecting Synergy Apparel (Cont'd) ® Vest Connection Connect the black connector (female) on the controller to the black connector (male) on the vest (see illustration on page 10). Version 7.1.11...
  • Page 15 Interconnecting Synergy Apparel (Cont'd) ® Connecting Synergy Pant Liners To Synergy Gloves (Dual Controller) ® ® (Requires Synergy V-Split electrical adaptor, which is included with Synergy ® ® glove purchase and sold separately.) Glove Connection (see illustration page 12) Connect the red connector (male) on the controller to the red connector (female) on the power lead harness.
  • Page 16 Interconnecting Synergy Apparel (Cont'd) ® Apparel Operation OPERATING SyNERGy ELECTRICALLy HEATEd APPAREL ® Once the Synergy garments have been properly connected to the Synergy power lead ® ® and the temperature control has been securely fastened, you are ready to use and enjoy Synergy apparel.
  • Page 17 Troubleshooting TROUBLESHOOTING The overall performance of electrically heated apparel depends heavily on the fit of the garment, the condition of each electrical component and the peak amperage output potential of your vehicle’s electrical system. Older vehicles or vehicles with smaller engine displacements may be incapable of powering certain combinations of electric apparel to their full heating potential.
  • Page 18 Troubleshooting (Cont'd) To determine the electrical power output and characteristics of your vehicle’s electrical system consult the vehicle’s manufacturer supplied owner’s manual. To determine the power requirements of each Synergy garment, consult the chart below: ® Level Temperature Room Power Elec Voltage (V) GARMENT...
  • Page 19 Troubleshooting (Cont'd) To access the fuse for inspection or replacement, first locate the fuse box connected to positive (+) wire of the Synergy power lead wiring harness. Open the fuse box lid ® to view the condition of the fuse circuit. If the circuit has been broken, the fuse must be replaced.
  • Page 20 Cleaning and Storing CARE INSTRUCTIONS Tour Master Synergy electrically heated apparel (excluding gloves and temperature ® ® controls) is machine washable. Please follow the step-by-step instructions listed below to clean and care for your Synergy apparel. ® Disconnect garment from Synergy power lead.
  • Page 21 To obtain warranty service, contact your local authorized Tour Master dealer. ® Tour Master is not responsible for any vehicle damage or wear and tear caused by the ® use of Synergy electrically heated garments and its components. ® www.tourmaster.com Version 7.1.11...
  • Page 22 E L E C T R I C A L L Y H E A T E D A P P A R E L A C C E S S O R Y I T E M S Single Rheostat Dual Rheostat Power Lead Controller...
  • Page 23 E L E C T R I C A L L Y H E A T E D A P P A R E L A C C E S S O R Y I T E M S Short Short SAE COAX Extension...
  • Page 24 ©2011 Helmet House, Inc. Tour Master is a registered trademark of Helmet House Version 7.1.11...