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Summary of Contents for Tecnodue I.T.S. ST 1200
- Page 1 I.T.S. Tecnodue ST 1200 Operating Manual...
- Page 2 I.T.S. Ital Trade Services srl ST 1200 Operating Manual This manual includes technical information only. I.T.S. Ital Trade Services srl has the right to make any modifications without any notice...
- Page 3 ST 1200 Operating Manual ST 1200 Workshop hydraulic operated saw machine suitable for PE,PP,PVDF and other thermoplastic pipes I.T.S. Ital Trade Services S.r.l. Via Scarsellini 77 16149 – Genova , Italy Tel: +39-0106423396 Fax: +39-0106423513 E Mail info@its-tecnodue.com Web Page: www.its-tecnodue.com...
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Page 4: Safety Rules
I.T.S. Ital Trade Services srl ST 1200 Operating Manual SAFETY RULES ( To be read carefully and apply while utilizing the ST 1200 ) Due to the specific use , this machine cannot be supplied with all kind of fix and removable protections suitable to avoid any risk of accident. - Page 5 I.T.S. Ital Trade Services srl ST 1200 Operating Manual Description The ST 1200 is designed and fabricated in order to cut pipes in different kind of thermoplastic materials such as: PP, PE, PVC, and PVDF from diameter 500 mm till 1200 mm The cutting angle could be changed from 30,0°...
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Page 6: Electric Data
I.T.S. Ital Trade Services srl ST 1200 Operating Manual Electric Data Voltage 400 V (3ph+1 N.+1Ground) Frequency 50 Hz Total Power Installed 5 KW 11A IP 54 Saw Blade Engine (2800 rpm) IP 55 4,00 KW Hydraulic Unit IP 55 0,75 KW Hydraulic &... - Page 7 I.T.S. Ital Trade Services srl ST 1200 Operating Manual a. Machine's installation In order to avoid any problems and to achieve the best performances from the machine we strongly suggest to check the surface where the machine will be located. Check that the ground is solid (concrete floors or other hard material floor are strongly suggested), otherwise take care to reinforce the points of contact with the footholds of the machine.
- Page 8 I.T.S. Ital Trade Services srl ST 1200 Operating Manual 7. Connect the cable to the power supply, taking care that the two black wires and the brown one are the phases, the blue wires is the Neutral and the yellow – green is the ground (Warning: the differential switch connected to the power supply main switch could grant a sensitivity of 300Ma)
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Page 9: Controls Description
I.T.S. Ital Trade Services srl ST 1200 Operating Manual b. Controls description All the controls are located on the control panel Figure 2. Control panel 1. White light line light 2. Yellow light Blade engine overheating light 3. Yellow light Hydraulic unit engine overheating light 4. -
Page 10: Some Suggestions
I.T.S. Ital Trade Services srl ST 1200 Operating Manual c. Machine’s operation 01. Turn the pipe’s roller to the required cutting angle (for more details go to page 17) 02. Block the pipe holder by tightening the locking bolt (for more details go to page 13) 03. - Page 11 I.T.S. Ital Trade Services srl ST 1200 Operating Manual d. Adjustments 1. Rollers Rollers are bench equipped with rollers that let the pipe slide. The picture shows the moveable trolley. The arrows indicate the pin to remove the clamp set and the screw locking the trolley movement.
- Page 12 I.T.S. Ital Trade Services srl ST 1200 Operating Manual 2. Clamp pressure adjustment Working with different pipe diameter and pipe material it could be necessary to adjust clamp locking pressure. To adjust this pressure by pushing the blue button no. 9 (see page 8) act on the wheel marked as b in the picture on the left.
- Page 13 I.T.S. Ital Trade Services srl ST 1200 Operating Manual The pipe’s clamp must work in two different positions accordingly with the OD of the pipe to be cut You must fix the cylinder of the pipe’s clamp in the hole A to cut pipes in the range 500-800mm You must fix the cylinder of the pipe’s clamp in the hole A to cut pipes in the...
- Page 14 I.T.S. Ital Trade Services srl ST 1200 Operating Manual Remove the split pin (see figure 7) Figure 7. Removing the split pin Remove the pin blocking the cylinder’s sliding (see figure 8). Now the cylinder is free to slide (as per figure Figure 8.Removing the pin If you need help to move the pipe’s clamp simply push the button no.
- Page 15 I.T.S. Ital Trade Services srl ST 1200 Operating Manual 4. Saw Blade Stretch Adjustment In order to stretch the saw blade it’s necessary to act on the nut located on the left side of the arch A. You can read the stretch value on the scale B The machine is supplied with an alloy blade and you must adjust the...
- Page 16 I.T.S. Ital Trade Services srl ST 1200 Operating Manual 5. Pulley adjustment To adjust the idler pulley A act on the screw B. This operation is useful to avoid the coming out of the blade from the housing. HOWEVER IS STRONGLY DISCOURAGED TO PROCEED WITH THIS KIND OF ADJUSTMENT, due to the fact that is operation must be carried out during the test by our technicians.
- Page 17 I.T.S. Ital Trade Services srl ST 1200 Operating Manual 6. Adjusting angle cut The cutting angle could be changed from 30,0° by means of turning the pipe holder to the left , and 68,0° by means of turning the pipe holder to the right. To adjust the cutting angle follows the points here below: Release the bolt on the graduated scale...
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Page 18: Blade Replacement
I.T.S. Ital Trade Services srl ST 1200 Operating Manual e. Blade Replacement In order to replace the blade, the following operations must be carried out: Disconnect the machine from the power supply Open the protecting plates Remove the old blade by loosing the stretch adjusting nut A and pull out the blade from the housings Mount the blade into the pulleys respecting the sense indicted by stickers . - Page 19 I.T.S. Ital Trade Services srl ST 1200 Operating Manual g. Tools to ease the cutting procedure The machine is supplied with two tools (see picture and drawings) to reduce the pipe deformation during the cutting procedure. Both tools can be adjusted to different diameters and cutting conditions.
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Page 20: Maintenance
I.T.S. Ital Trade Services srl ST 1200 Operating Manual h. Maintenance BASIC MACHINE - ROLLERS It's strongly suggested to keep always the machine clean with particular care of the cylinder's stems and sliding bars . Keep attention while insert pipes on the rollers avoiding to damage the machine's slide bars. Keep always clean the machine by using compressed air in order to remove material shavings ARCH Check weekly the wearing state of the blade and controlling if there are cracks at the base of the... -
Page 21: Hydraulic Unit
I.T.S. Ital Trade Services srl ST 1200 Operating Manual i. Troubleshooting and relative solutions BASIC MACHINE - ROLLERS a) The machine does not move in a linear way Check the oil level b) Oil leakage from the cylinders Consult the Customer Service Dept. verify if it's necessary to replace the cylinders or just the gasket. If you need to change the power supply cable, use only cable type H07RN-F In advance to achieve any reparation or maintenance operation you must unplug the machine. - Page 22 I.T.S. Ital Trade Services srl ST 1200 Operating Manual This manual has been printed on February 2014...
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