Summary of Contents for Lauda Semistat S 1200
- Page 1 Temperature Control System MODELS Semistat S 1200, S 2400, S 4400 POU 3300, POU 3500 OPERATION MANUAL LAUDA-Noah, LP. 2501 SE Columbia Way Ste 140 Vancouver, WA 98661 Rev D - 2/19/19...
- Page 2 © DISCLAIMER AND LIMITATION OF LIABILITY The information contained in this manual is subject to change by LAUDA-Noah, LP, without prior notice. LAUDA-Noah, LP, makes no warranty of any kind whatsoever, either expressed or implied, with respect to the information contained herein. LAUDA-Noah, LP, shall not be held liable for damages, of whatever kind, as a result of the reliance on or use of the information contained herein.
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Page 3: Table Of Contents
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 Table of Contents ________________________________________________________________________________ 1 INTRODUCTION __________________________________________________________ 3 1.1. General Information _________________________________________________________ 3 1.2. Safety and Certification ______________________________________________________ 4 1.3. Risk of Burns _______________________________________________________________ 4 Installation ______________________________________________________________ 6 2.1. Conditions of Use ___________________________________________________________ 6 2.2. -
Page 4: Introduction
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 1. INTRODUCTION 1.1. General Information To ensure safe operation, read and understand this manual before attempting to install or operate this unit. Read the safety instructions and follow the safety practices under “Safety”. Interpreting the Manual The following sections explain the type conventions, icons, and symbols that appear in this manual. -
Page 5: Safety And Certification
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 The following symbols may appear on labels on the unit: Electrical Hazard CE label Heat Hazard 1.2. Safety and Certification Do not attempt to install or operate this equipment without proper training. ... - Page 6 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 Certification Certain options of this product are pending certification by: CE certification EMC measurements SEMI S2 For more information, refer to the letter of conformance (US) or declaration of conformity (EU) accompanying the product.
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Page 7: Installation
Operate the point-of-use module only within a system configuration that contains accessory components authorized and provided by LAUDA-Noah, LP, or one of its authorized agents. Install and operate this device in an over voltage category II installation only. -
Page 8: Unpacking And Handling
Unpack the unit carefully. Verify that all items checked on the packing slip are in the crate. Inspect the unit for obvious physical damage. Contact LAUDA-Noah, LP Customer Support and the carrier immediately if there are signs of shipping damage. Save the shipping container for submitting necessary claims to the carrier. - Page 9 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 The following table denotes the climatic specifications of the unit. Temperature Relative Humidity Air Pressure Operating 0°C to +50°C 10% to 90% 1 Atm (+32°F to +122°F) +2 g/m to +25g/m Storage and -20°C to +60°C...
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Page 10: Identification Of Ports And Connections
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 2.4. Identification of Ports and Connections The following illustration depicts the unit’s external fittings and connectors. -
Page 11: Fluid Connections
Process Side The following pictures depict the top view of the unit. The Process OUT and Process IN ports have a LAUDA-Noah proprietary connector that can be adapted to either a barb fitting or a ½ Swagelok® compression/tube adapter. WARNING: For applications where the temperature set point of the unit is less than the dew point of the environment, CDA (Clean Dry Air) must be used to protect the unit from condensation. - Page 12 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 POU 3500 When connecting the process supply and return lines, follow the following diagram. Recall that the unit must be installed no more than 3.8m (12.5 ft) away from the temperature control target.
- Page 13 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 We strongly advise the installation of thermal insulation for all process side hoses to minimize thermal losses and to prevent the buildup of moisture due to condensation. Caution – Working with Perfluorinated Fluids Contain any spills and absorb with available inorganic material.
- Page 14 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 Facility Water Side The facility water connections are ½” Swagelok® compression fittings, illustrated below. Be sure to follow the directionality of the water flow for optimal performance. Using a flow meter, verify that the unit is receiving the recommended flow rate for that particular module.
- Page 15 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 POU 3500...
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Page 16: Electrical Connections
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 2.6. Electrical Connections Install the power supply/controller (PSC) in a 19-inch rack or other appropriate location. Orient the PSC so that the front panel and electrical connections in the back are accessible. Note that the standard PSC AC power cable is 3 m (10 long). - Page 17 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 2.7. Secondary Containment As a precaution, it is recommended that the user of this equipment install a secondary containment container for potential leaks. This container shall installed under the unit to catch any leaks, be large enough to contain the volume of each particular unit –...
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Page 18: Startup
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 3. Startup After the unit has had both it’s fluid and electrical connections made, the unit must be filled before operation. The 3300 and 2400 will require ~1.6L of perfluorinated fluid and the 3500 will require ~3.0L, not including external plumbing, as well as a pressurized fill canister. -
Page 19: System Startup
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 Open both the Fill and Service valves on the top of the module by pushing in and turning the valves counter-clockwise to the Open position. Press and hold the trigger lever on the canister to begin filling the reservoir. Continue to pressurize the canister, pumping slowly. -
Page 20: Operation
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 4. Operation 4.1. PSC Panel The PSC front panel consists of 8 buttons, 5 main LED status lights, and one LED display. START/STOP – Switches the module between IDLE mode and the ON state (ACTIVE mode). In the ON state, the pump turns on, and the system either activates HEAT or COOL mode, depending on the temperature set point and the process temperature. -
Page 21: Basic Module Operation
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 4.2. Basic Module Operation Changing the Setpoint The CHANGE SETPOINT key is used to change the system’s temperature set point while in Local control. Pressing this key brings up the following display. SET POINT? The top line is the prompt with a blinking question mark;... -
Page 22: Maintenance
Disconnect hose when process fluid is completely drained from the module. Close the Fill and Service valves. The equipment is dry and ready for servicing. 5.2. Service In case of need for service/repair, please contact LAUDA for assistance. No service is to be done by the user. -
Page 23: Troubleshooting
PSC are properly set, “HIGH DEVIATION” limit but temperature control is still and that the unit is functioning active normally. Contact LAUDA for service when Internal fan is not functioning “FAN FLOW FAULT” able. properly Solution Hard Alarm Display Description Unit must be serviced. - Page 24 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 module, and contact your service provider for Lauda Noah products. Process temperature above high Verify that the process value limits limit. When the process on the PSC are set to values within temperature exceeds this value, the range of the application.
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Page 25: Troubleshooting
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 6.2. Troubleshooting Problem Possible Cause Possible Solution 1. Power for facility is not 1. Check the voltages at the Controller does not turn correct or missing. power receptacle. The phase on when the power switch 2. - Page 26 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 Problem Possible Cause Possible Solution Repeated Liquid Level #1 Leakage on the process LAUDA-Noah recommends using alarms and the reservoir plumbing loop an automatic leak detector to needs filling locate Fluorinert™ leakages.
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Page 27: Technical Features
Models S 1200, S 2400, S 4400, POU 3300, POU 3500 7. Technical Features Unit S 1200* POU 3300 S 2400* POU 3500 S 4400* Refrigeration Cooling capacity at -20 °C Cooling capacity at -10 1000 1650 °C Cooling capacity at 0 °C 1400 1500 2600... - Page 28 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 Magnetically Magnetically Magnetically Magnetically Magnetically Pump type coupled DC pump coupled DC pump coupled DC pump coupled DC pump coupled DC pump 40 [2.8] (max. 40 [2.8] (max. 40 [2.8] (max. 40 [2.8] (max.
- Page 29 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 0A - 17.5A from 0A -30A from 0A - 35A from 0A -30A from 0A - 52.5A from Input Current Required for setpoint °C -20 - 30 -20 - 30 -20 - 30 -20 - 30 -20 - 30...
- Page 30 Models S 1200, S 2400, S 4400, POU 3300, POU 3500 4.6 x 9.25 x 4.6 x 11.8 x 22 4.6 x 11.8 x 22 7.64 x 11.8 x 22 7.64 x 11.8 x 22 19.75 Unit dimensions (w x d x [116 x 232 x [116 x 300 x [116 x 300 x...