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Summary of Contents for Moser Ro-V 280
- Page 1 Operating instructions aluminium trolley Ro-V 282 Technical documentation Ro-V 280 aluminium trolley for rail welders Manufacturer: Am Bahnhof 12c 09306 Rochlitz Germany Provisional release: 0 date: March, 14th 2012 phone: +49-3737-770320 fax: +49-3737-770323 email:info@moeser-maschinenbau.de...
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Page 2: Table Of Contents
Operating instructions aluminium trolley Ro-V 282 contents How to use this manual....................3 Pleas note........................4 Foreword .......................4 Safety instructions ....................7 2.2.1 Use for intended purpose ................7 2.2.2 Use of skilled personnel .................7 2.2.3 Working clothes....................8 2.2.4 Operating safety instructions ................8 2.2.5 Loads......................9 2.2.6 Entering and leaving the machine ..............9... -
Page 3: How To Use This Manual
Operating instructions aluminium trolley Ro-V 282 1. How to use this manual How to proceed correctly Read the entire handbook carefully. • Familarize yourself particularly with the Safety Instructions • Use the other chapters together •... -
Page 4: Pleas Note
Operating instructions aluminium trolley Ro-V 282 2. Pleas note 2.1 Foreword These operating instructions are designed to • familiarize the operator with the trolley • enable him to make full use of the machine • enable safe and appropriate operation of the trolley •... - Page 5 Operating instructions aluminium trolley Ro-V 282 Safety notes for the operation instructions Not all operations require the same level of precaution. Therefore, a special safety note precedes each individual description in these instructions. It is marked by the symbol on the left. These safety notes are, however merely of a complementary nature.
- Page 6 Operating instructions aluminium trolley Ro-V 282 dismounted to improve In some cases filler caps, covers or safety devices have been the illustration. must mounted on the We expressly point out, that these components device during normal operation. Please note in addition, that these instructions have been compiled for your device from a universal standard.
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Page 7: Safety Instructions
Operating instructions aluminium trolley Ro-V 282 2.2 Safety instructions 2.2.1 Use for intended purpose This aluminium trolley has been designed to carry different kinds of loads, especially rail welding and mounting equipment to the construction site. Make sure the loading capacity must not be exceeded. It is not allowed to transport persons on the trolley! The trolley must not be used on open road traffic only on construction sites! It is assumed that all work takes place under suitable physical conditions, so that all the... -
Page 8: Working Clothes
Operating instructions aluminium trolley Ro-V 282 2.2.3 Working clothes Always wear suitable working clothes. Loose wide clothes as well as necklaces and jewelery which might become entangled in machine components are not permitted. Always wear sturdy, comfortable, flat footgear for a safe, firm footing on the machine. Open, loose sandals or high thick-soled footwear are not permitted. -
Page 9: Loads
Operating instructions aluminium trolley Ro-V 282 It is not allowed to transport people under any circumstances on the trolley. It is not permitted to propel the trolley in any other way than manually. The trolley may not be towed or pushed by vehicles and it is not intended being coupled to any other rail vehicles! It is not allowed to transport stuff on the trolley while operation on the road! -
Page 10: Safety Notes In This Manual
Operating instructions aluminium trolley Ro-V 282 Safety notes in this manual In this manual you find “safety notes” in each chapter corresponding to the possible hazards! They are indicated by the general warning sign in the margin. To make sure those note are clear and avoid them being interpreted differently in different countries, the notes have been written as text and translated into the respective national language. -
Page 11: Preconditions For Safety
Operating instructions aluminium trolley Ro-V 282 2.2.7 Preconditions for safety The machine may be used for its intended purpose. Safety precautions for its operation as well as a safe environment must be ensured by the user of the machine. Note This list briefly summarizes the detailed safety notes given in these instructions. - Page 12 Operating instructions aluminium trolley Ro-V 282 After maintenance operation check that: • Screw connections have been firmly tightened • No tools / objects clutter the working area o no electrical bridges are between the opposite rail wheels Before starting the machine, make sure that: •...
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Page 13: Mechanical Dangers
Operating instructions aluminium trolley Ro-V 282 2.2.9 Mechanical dangers • Crushing hazards in the zones of moveable machine elements, such as: braking ridges, loose panels and axle components • Danger of being caught in running or spreading drives or parts •... -
Page 14: Description And Explanation
Operating instructions aluminium trolley Ro-V 282 3. Description and explanation 3.1 Technical specifications Dimensions road 693 x 1900 x 805 mm (L x W x H ab. rail) Dimensions rail 693 x 1900 x 805 mm (L x W x H) wheelbase 530 mm gauge... -
Page 15: General Drawing
Operating instructions aluminium trolley Ro-V 282 3.2 General drawing valid standard: EN 13977 (hand moved trolleys) Illustration 1: General drawing... -
Page 16: Trolley In Clearance Profile German And Norwegian Railway
Operating instructions aluminium trolley Ro-V 282 3.2.1 Trolley in clearance profile Norwegian railway Illustration 1: Clearance gauge JBV NO1... -
Page 17: Main Frame/Axle Bridges
Operating instructions aluminium trolley Ro-V 282 3.3 Main frame The trolley chassis and load bed is an aluminium construction in one piece: For transport and stocking, the trolley may be stacked and fixed by lashing straps The assembled components are able to carry the full load capacity while operating on track. -
Page 18: Rail Wheels
Operating instructions aluminium trolley Ro-V 282 All elements of the trolley are welded constructions. Excepted the handle bar and braking components, the components are made in aluminium. All wheels are insulated by plastic bushes to avoid electrical connection and signal failures between both rails. The braking pads are also made of insulating material. -
Page 19: Wheel Profile
Operating instructions aluminium trolley Ro-V 282 3.4.1 Wheel profile The wheel can be changed or dissembled easily. It is possible to equip the trolley with different wheel profiles according to the operating system. The axles are of high quality and can be removed by loosening the axle nut. For safety, the nut is secured against loosening. -
Page 20: On Track Braking System
Operating instructions aluminium trolley Ro-V 282 Transport and setting on track The trolley can be lifted manually. It is possible to transport them onto a trailer or inside a van as it is possible to stow them using a minimum of space. Don´t lift the complete trolley under load! Don´t handle the trolley by crane or excavator! Use capable equipment to fix the trolley components for transport on a... - Page 21 Operating instructions aluminium trolley Ro-V 282 The brake is designed only as fixing brake. It is a negative or dead man brake. The 2 wheels of one axle carriage are equipped with the braking mechanism. The working principle is a simple mechanical blocking by one round brake pad which is sliding on the braking disc(rear plane of the rail wheel) and reduced/ avoids the rotating movement of the wheel.
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Page 22: Maintenance And Repair
Operating instructions aluminium trolley Ro-V 282 Maintenance and repair 3.6 General information Regular and proper maintenance Regular and proper maintenance is the base of a smooth operation and prolongs the machine’s life. These maintenance instructions should therefore be available to the staff responsible for maintaining the machine at all times. - Page 23 Operating instructions aluminium trolley Ro-V 282 Spare parts If any spare parts are required, be sure to use merely original spare parts. This is the only way a smooth operation and the safety precautions may be ensured. Usage of other than the original spare parts may cause extensive consequential damage, which is not covered by the warranty terms.
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Page 24: Regular Checks And Maintenance
Operating instructions aluminium trolley Ro-V 282 3.7 Regular checks and maintenance Mechanical components Before starting to maintain the machine a sign “maintenance” has to be placed in on front of the trolley. The maintenance better has to be done inside a workshop. Warning of crushing hazards! Nobody may stand in the machine’s working range while the machine is being moved. - Page 25 Operating instructions aluminium trolley Ro-V 282 • The stiffness of the whole trolley has to be checked regarding torsion, play and deformation. Bent or worn out elements have to be replaced before use. Completeness: • Check that all pluggable connections (Bolts, split pins) are where supposed to, especially after repairing or disassembling.
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Page 26: Self Made Repairs Or Attachments
Operating instructions aluminium trolley Ro-V 282 3.8 Self made repairs or attachments Merely use original wearing parts, especially for bolts, carriages and other safety-relevant components! Otherwise serious damages or accidents may be the consequence. Damages, caused by use of improper parts will not be covered by warranty. Danger of injury! The materials of several pins and carriers are made of high-strength or high carbon steel. -
Page 27: Spare Parts
Operating instructions aluminium trolley Ro-V 282 4. Spare parts... - Page 28 Operating instructions aluminium trolley Ro-V 282...
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Page 29: Risk Analysis
Operating instructions aluminium trolley Ro-V 282 Risk analysis... - Page 30 Operating instructions aluminium trolley Ro-V 282...
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Page 31: Declaration Of Conformity
Operating instructions aluminium trolley Ro-V 282 5. Declaration of conformity Hersteller: Möser Maschinenbau GmbH Dipl.-Ing. Schweiß-Faching. Peter Möser Am Bahnhof 12c D - 09306 Rochlitz Tel.: 0049 (0) 3737 770320 Fax: 0049 (0) 3737 770323... -
Page 32: Eg - Konformitätserklärung
Operating instructions aluminium trolley Ro-V 282 5.1 EG – Konformitätserklärung Gemäß Maschinenrichtlinie 98/37/ EG, Anhang II A Hiermit erklären wir, daß die Maschine Gleiskleinwagen Ro-V 282 Folgenden einschlägigen Bestimmungen entspricht: EG – Richtlinien 98 / 37 / EG - Maschinenrichtlinie, zuletzt geändert durch die Richtlinie 98/97 EG 2006 / 42 / EG - Maschinenrichtlinie Angewandte harmonisierte Normen:...
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