Riftek RF096-440 Series User Manual

Fine coal burner inner surface inspection machine

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FINE COAL BURNER INNER
SURFACE INSPECTION MACHINE
RF096-440/1440-2000 Series
User's manual
22, Logoisky tract, Minsk
220090, Republic of Belarus
tel/fax:
+375 17 357 36 57
info@riftek.com
www.riftek.com
Certified according to ISO 9001:2015

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Summary of Contents for Riftek RF096-440 Series

  • Page 1 FINE COAL BURNER INNER SURFACE INSPECTION MACHINE RF096-440/1440-2000 Series User's manual 22, Logoisky tract, Minsk 220090, Republic of Belarus tel/fax: +375 17 357 36 57 info@riftek.com www.riftek.com Certified according to ISO 9001:2015...
  • Page 2: Table Of Contents

    Fine Coal Burner Inner Surface Inspection Machine Contents Safety precautions .............................3 CE сompliance .............................3 Laser safety .............................3 General information .............................3 Basic technical data .............................3 Main functions of the software .............................4 Structure and operating principle .............................4 7.1............................5 Laser scanning module 7.2.
  • Page 3: Safety Precautions

    Fine Coal Burner Inner Surface Inspection Machine Safety precautions · Do not use the machine in locations close to powerful light sources. CE сompliance The machine has been developed for use in industry and meets the requirements of the following Directives: ·...
  • Page 4: Main Functions Of The Software

    Fine Coal Burner Inner Surface Inspection Machine Main functions of the software The software is intended for: · parameterization of the system and control of the scanning process, · system calibration, · formation of a 3D model of an object based on the data obtained during scanning, ·...
  • Page 5: Laser Scanning Module

    Fine Coal Burner Inner Surface Inspection Machine 7.1. Laser scanning module The main components of the laser scanning module and its overall dimensions are shown in the figures below. Designations: 1 - Sleeve. 2, 3 - Wheel systems mounted on the sleeve (1). One of the wheels is equipped with an encoder (not shown) to control the linear position of the module.
  • Page 6: Installation Frame

    Fine Coal Burner Inner Surface Inspection Machine 7.2. Installation frame The main components of the installation frame are shown in the figure below. RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022...
  • Page 7: Guide And Centralizer

    Fine Coal Burner Inner Surface Inspection Machine Designations: 1 - Folding legs. 2 - Screws for fastening to the end of the burner. 3 - Screw for adjusting the upper part of the split prism for installing the guide. 4 - Four screws for fixing the scanning module. 5, 6 - Calibration blocks.
  • Page 8: Complete Set To Be Supplied

    Fine Coal Burner Inner Surface Inspection Machine Parameter Value Operating temperature -20° ...60° Built-in battery Battery type Built-in removable Li-ion polymer battery Rated capacity 10500 mAh Dimensions See the figure below Complete set to be supplied Name Quantity Laser scanning module Industrial tablet with built-in Wi-Fi modules Charger for industrial tablet Installation frame...
  • Page 9: Example Of Item Designation When Ordering

    Fine Coal Burner Inner Surface Inspection Machine Name Quantity Open-end wrench 19 mm Open-end wrench 13 mm Hex key 4 mm Hex key 5 mm User's manual Wi-Fi-USB adapter (option for PC) 2 (option) The software contains the following packages: RF096740_Desktop_Win64_v1_11_2022_11_03* Service program for desktop PC.
  • Page 10: Service Program 11.1

    Fine Coal Burner Inner Surface Inspection Machine Service program 11.1. System requirements Operating system Windows 10 and later at least 8 GB Display resolution at least 1280x1024 OpenGL version 4.0 and later two free USB 2.0 slots 11.2. Desktop PC setup 1.
  • Page 11 Fine Coal Burner Inner Surface Inspection Machine e. Click the Browse... button, select the path to the temporary folder where the FTDI driver was unzipped, and click Next. f. When the FTDI driver installation is complete, click Close. RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022...
  • Page 12 Fine Coal Burner Inner Surface Inspection Machine g. Right-click on the appropriate port in the Ports (COM & LPT) group and select Properties. h. Go to the Port Settings tab and click the Advanced... button. RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022...
  • Page 13 Fine Coal Burner Inner Surface Inspection Machine i. Set Latency Timer to 1, Receive and Transmit to 4096, and click OK. j. Close the USB Serial Port (COM5) Properties window by clicking the OK button. RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022...
  • Page 14: Tablet Setup

    Fine Coal Burner Inner Surface Inspection Machine k. Close Device Manager. 11.3. Tablet setup ATTENTION. The manufacturer of the machine has made all the necessary settings for the included tablet. The user does not need to make any additional settings. If the tablet has been reset to factory settings, you need to configure the tablet as follows: 1.
  • Page 15: Starting The Service Program

    Fine Coal Burner Inner Surface Inspection Machine 11.4. Starting the service program On a desktop PC, run RF096740_DesktopDemo.exe. On the tablet, run RF096740_TabletDemo.exe. 11.5. Main window All functions of the service program are available in the main window. There are two versions of the service program - Desktop version and Tablet version.
  • Page 16: Selecting The User Interface Language

    Fine Coal Burner Inner Surface Inspection Machine The main window is divided into the following groups: 1. Language. Selecting the user interface language. 2. Device. Connecting/disconnecting the service program to/from the system. 3. Motion. Manual control of the linear motion system. 4.
  • Page 17: Connecting And Disconnecting The Machine

    Fine Coal Burner Inner Surface Inspection Machine 11.7. Connecting and disconnecting the machine To establish a connection between the service program and the machine, do the following: 1. Turn on the machine and the tablet. 2. Make sure both USB connectors are plugged into the USB slots of the tablet. 3.
  • Page 18: Viewing The Data

    Fine Coal Burner Inner Surface Inspection Machine 5. Enter the scan parameters (Begin position, End position, Step), unlock and click the Start button. 6. After clicking the Start button, the machine turns on the sensors and first scans the calibration blocks, and then the object in accordance with the entered parameters.
  • Page 19 Fine Coal Burner Inner Surface Inspection Machine The service program provides the following options for viewing data: 1. To select a specific measurement, right-click on the corresponding line in the navigation bar. 2. To view a fragment of a 3D model bounded by two sections, use the mouse to move the left and right display boundaries to the desired position in the Longitudinal Section window.
  • Page 20: Saving, Reading And Exporting Data

    Fine Coal Burner Inner Surface Inspection Machine Saving, reading and exporting data The Session group contains buttons used to manage scan data. 1. To save the session, click the Save button and select the path to the session file. The service program saves the session data to a binary file (rfs). 2.
  • Page 21: Aligning The Zero Model And The Scanned Model. Manual Mode

    Fine Coal Burner Inner Surface Inspection Machine 15.3. Aligning the zero model and the scanned model. Manual mode The alignment of the zero model and the scanned one is performed using the functions available in the Zero model alignment group, as well as using the mouse in the Longitudinal and Cross Section windows.
  • Page 22: Aligning The Null Model And The Scanned Model. Semi-Automatic Mode

    Fine Coal Burner Inner Surface Inspection Machine 5. Press the Ctrl key, move the mouse cursor over the contour of the zero model in the Cross Section window. Press the left mouse button, move the position of the zero model. 6.
  • Page 23: Viewing The Difference Between The Zero Model And The Scanned Model

    Fine Coal Burner Inner Surface Inspection Machine 3. On the left edge of the scanned model, select the cross section in which the zero model and the scanned model have the most correct shape 4. Click the Cross Cut button. The algorithm will align the contours of the scanned model and the zero model along the right edge.
  • Page 24: Technical Support

    Technical assistance related to incorrect work of the machine and to problems with a service program is free. Requests for technical assistance should be addressed at support@riftek.com, or by phone +375-17-3573657. Warranty policy Warranty assurance for the Machine - 24 months from the date of putting in operation.
  • Page 25 Fine Coal Burner Inner Surface Inspection Machine CHINA CHINA CHINA Beijing Gemston Mechanical Xi'an Win-Success Micron-Metrology co., ltd No.2, Kecheng Rd., Industrial Park & Electrical Equipment Co., Automation Technology District, Suzhou, Jiangsu Province, Co.,Ltd China Room 613, Anfu Mansion, Fengtai Room 3-1-1039, Iduhui Building, Tel: +86 189 1806 9807 District, Beijing, China...
  • Page 26 Fine Coal Burner Inner Surface Inspection Machine INDIA INDIA INDONESIA Influx Big Data Solutions Pvt Paragon Instrumentation PT. DHAYA BASWARA Engineers Pvt. Ltd. SANIYASA No:2, Krishvi, Ground Floor, Botanic Junction Blok H-9 NO. 7 RAILWAY INSTRUMENTS ONLY Old Airport Road, Domlur, Mega Kebon Jeruk, Joglo 200, Station Road, Bangalore - 560071, India...
  • Page 27 Fine Coal Burner Inner Surface Inspection Machine RUSSIA RUSSIA RUSSIA Aliance, LLC Group company Intellect-Optic LLC Plehanova, 4 , 10 floor, office 1, 620078, Mira str. 32 -120 SpecAvtoEngineering 111123, Moscow, Russia Ekaterinburg, Russia SPEKTR KSK Tel: +7 495 741-5915 Tel/Fax: +7 343 2227565 AUTOMATED SYSTEMS FOR info@stankialiance.ru...
  • Page 28 Fine Coal Burner Inner Surface Inspection Machine UNITED KINGDOM, USA, CANADA USA, CANADA, MEXICO IRELAND Althen Sensors and Controls Acuity Products of Schmitt 2531 Bradley St., Industries, Inc. Ixthus Instrumentation Ltd Oceanside, CA, 92056, USA 2765 NW Nicolai Street The Stables, Williams' Barns Tel: 858 633 3572 Portland, OR, 97210, USA Tiffield road, Towcester,...

This manual is also suitable for:

Rf1440-2000 series

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