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Cattron-Theimeg i-Key Operation & Maintenance Manual

Pendant station controller
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PENDANT STATION CONTROLLER
OPERATION & MAINTENANCE MANUAL
CUSTOMER:
MODEL NUMBER:
SERIAL NUMBER:
FREQUENCY ASSIGNMENT:
ADDRESS ASSIGNMENT:
MANUAL P/N:
68C-PS REV 000 01/2001

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Summary of Contents for Cattron-Theimeg i-Key

  • Page 1 PENDANT STATION CONTROLLER OPERATION & MAINTENANCE MANUAL CUSTOMER: MODEL NUMBER: SERIAL NUMBER: FREQUENCY ASSIGNMENT: ADDRESS ASSIGNMENT: MANUAL P/N: 68C-PS REV 000 01/2001...

  • Page 3: Important Notices

    The security ‘i-Key’ that accompanies your Pendant Station (PS) controller has been pre-programmed with certain system operating parameters before leaving our factory. If your PS controller is of the Advanced Technology (AT) family that is custom built to your specification, such ‘i-Key’ parameters ™...

  • Page 4: List Of Technical Abbreviations

    List of Technical Abbreviations ™ The following abbreviations (acronyms) are frequently used in CATTRON-THEIMEG Radio Remote Control Technology and may be used in this manual: Alternating Current Light Emitting Diode Advanced Technology Mainline Automatic Safety Override NEMA National Electrical Manufacturer’s Association...
  • Page 5 How to use this Manual. This manual contains generic operation and maintenance procedures applicable to the entire series of ™ CATTRON-THEIMEG Pendant Station (PS) Radio Remote Controllers. If you are using our Advanced Technology (AT) family of controllers that have been customized and pre-programmed to your exact specification, you should skip Section 5 in its entirety as the frequency and address programming procedures contained therein do not apply to your controller.

  • Page 6: Safety Summary

    CONTROLLER, YOU MUST INSURE THE CORRECT CODED ‘i-Key’ IS SELECTED FOR THE DESIRED EQUIPMENT TO BE OPERATED. IF THE WRONG ‘i-Key’ IS INSERTED INTO A PSAT SERIES CONTROLLER, OR IF THE WRONG ADDRESS AND FREQUENCY IS PROGRAMMED INTO A PSEZ OR PSCS SERIES CONTROLLER, OTHER EQUIPMENT LOCATED AT, AROUND, OR NEARBY YOUR FACILITY MAY BECOME OPERATIONAL.
  • Page 7 Safety Summary, continued WARNINGS, continued. WARNING: DUE TO FCC PART 15 AND DOC RSS-210 RADIO TRANSMIT REGULATIONS, THE OPR OUTPUT TO WHICH YOUR CONTROLLED EQUIPMENT’S MAINLINE CONTACTOR IS CONNECTED WILL REMAIN ENERGIZED FOR TEN MINUTES AFTER THE CONTROLLER POWER IS SET TO ‘OFF’, OR FOR TEN MINUTES AFTER THE LAST TIME A PUSHBUTTON IS DEPRESSED.
  • Page 8 MAINTAINED FUNCTIONS AT YOUR OPERATING FACILITY, DAMAGE TO EQUIPMENT, SERIOUS INJURY, OR DEATH TO PERSONNEL MAY RESULT. ™ IT MUST BE FULLY UNDERSTOOD THAT CATTRON-THEIMEG WILL NOT BE HELD LIABLE FOR PERSONAL INJURY, DEATH, EQUIPMENT OR PROPERTY DAMAGE WHICH MAY ARISE FROM IMPROPER CONFIGURATION OF YOUR PORTABLE REMOTE CONTROL SYSTEM.

  • Page 9: Cautions

    All control functions will be stopped if the PS Controller is used or left standing in an upright position during heavy rain, or in hostile environments where water could fill the top of the controller and cover the ‘i-Key’. To resume control functions, simply invert and shake the controller to remove excess water.

  • Page 10: General

    Safety Summary, continued GENERAL. The following are general safety precautions that are not related to any specific procedure and therefore do not appear elsewhere in this manual. These are general safety precautions and instructions that people must understand and apply during many phases of operation and maintenance to ensure personal safety and health and the protection of your company property.

  • Page 11: Table Of Contents

    Radio Control Operator’s Duties – General Equipment ......... 2-4 Radio Control Operator’s Duties – E.O.T. Crane ........... 2-7 Section 3 – Operating Instructions: ‘i-Key’ configuration for continuous (FCC part 90) and non-continuous (FCC part 15) transmit applications ............... 3-1 Controls and Indicators ................... 3-2 Battery Charging Options ................
  • Page 12 Table of Contents, continued Section 4 – Maintenance Instructions: ™ CATTRON-THEIMEG Maintenance Philosophy ........4-1 Maintenance Procedures ................. 4-2 Preventive Maintenance ............... 4-2 Troubleshooting .................. 4-2 Corrective Maintenance ..............4-2 Functional check ................. 4-3 Replacement items ................4-3 Troubleshooting Guide ............... 4-4 Disassembly and Assembly Procedures ..........
  • Page 13 Table of Contents, continued Section 6 – Parts List and Accessories: Introduction ..................... 6-1 Accessories/consumable items ................ 6-1 PS Controller – exploded view (illustrated parts breakdown) ......6-2 PS Controller – Parts List ................6-3 Illustrations – accessories/consumable items ......... 6-4 – 6-8 Index.
  • Page 14 ©01/2001, CATTRON - THEIMEG Page xii...

  • Page 15: Section 1 - Product Data And Specifications

    When the ‘i-Key’ is removed, the controller is totally disabled. It should be noted that each family of PS controller has a specific colored ‘i-Key’ (green = EZ, blue = CS, and silver = AT) and that these ‘i-Keys’ are not interchangeable between controller families.
  • Page 16 PS controller will run any CATTRON-THEIMEG receiver/decoder belonging to the same family as long as the correct ‘i-Key’ is used. As the result, this unique operating concept reduces the need for specific spare remote controllers. Our unique family of PS controllers is identified on the next page.

  • Page 17: Specifications

    ‘AAA’ size battery adapter, and an external battery-charging unit – refer to accessories/consumable items in Section 6 for details and part numbers. ™ A shoulder-carrying strap is standard for all CATTRON-THEIMEG PS controllers. This is quickly and simply installed to a pair of ‘D’-rings located on the side of the controller.
  • Page 18 220-240 VAC mains input power. An External Battery Charging Unit is also available for use with all ™ optional CATTRON-THEIMEG battery chargers. Audio speaker: For function pushbutton ‘click’ and low battery indication.

  • Page 19: Overview Of Cattron-Theimeg

    The target receiver/decoder is controlled by the Pendant Station Controller. Provided the correct coded ‘i-Key’ is inserted into the controller, the controller sends signals to the receiver/decoder using an UHF radio link. The signal is picked up by the antenna and passed on to the receiver. If the signal is the correct frequency and passes all required data tests, the signal is passed on to the decoder.
  • Page 20 This page intentionally left blank ©01/2001, CATTRON - THEIMEG Section 1, Page 6...

  • Page 21: Section 2 - Safety Information

    In keeping with this philosophy - NO COMMAND, NO MOVEMENT - CATTRON-THEIMEG designed your radio remote control system with the following safety and security features. ‘i-Key’: Operational security is advanced to its maximum by the use of a removable stainless steel, electronic, ‘i-Key’ which, when installed to the Pendant controller, defines and enables the operating parameters.

  • Page 22: Typical Method Of Operation

    Figure 2-1 below shows an Operate (OPR) contact wired directly to the mainline (ML) contactor. Provided the red STOP switch on the Pendant Controller is pulled out and the correct coded ‘i-Key’ is installed, setting the green ON/OFF power switch on the Pendant controller to ‘ON’ will energize the mainline contactor.
  • Page 23 Typical method of operation, continued. Figure 2-2 below shows the Operate (OPR) relay and optional Reset (RST) relay wired to control a mainline contactor. This configuration requires the operator to activate the reset function on the controller after he/she has turned the unit on. Once reset, the ML contactor stays energized until OPR de-energizes.

  • Page 24: Radio Control Operator's Duties - General Equipment

    MORE THAN ONE REMOTE CONTROL SYSTEM MAY BE USED AT, AROUND, OR NEARBY YOUR OPERATING FACILITY. THEREFORE, BEFORE INSERTING AN ‘i-Key’ INTO A PS CONTROLLER, YOU MUST INSURE THE CORRECT CODED ‘i-Key’ IS SELECTED FOR THE DESIRED EQUIPMENT TO BE OPERATED.
  • Page 25 Before operating equipment, carry out the following: Install the correct coded ‘i-Key’ for the target equipment to be operated. If the wrong coded ‘i-Key’ is installed to the PS controller, the target equipment will not operate.
  • Page 26 Persons operating this equipment shall not use a limit stop as a utility stopping device. When leaving the equipment area for any reason, set (push down) the PS controller red STOP switch to ‘STOP’ and turn power ON/OFF switch to ‘OFF’. Remove the ‘i-Key’ from the PS controller and keep it on your person.

  • Page 27: Radio Control Operator's Duties - E.o.t. Crane

    Radio Control Operator’s Duties – E.O.T. Crane. WARNINGS: ALL EQUIPMENT MUST HAVE A MAINLINE (ML) CONTACTOR INSTALLED AND ALL TRACKED EQUIPMENT (i.e. CRANES) HAVE A BRAKE INSTALLED. REMOTE CONTROL OPERATE (OPR) RELAY MUST CONNECTED TO THE MAINLINE SO THAT STOP COMMANDS OR FAULT CONDITIONS MONITORED...
  • Page 28 MORE THAN ONE REMOTE CONTROL SYSTEM MAY BE USED AT, AROUND, OR NEARBY YOUR OPERATING FACILITY. THEREFORE, BEFORE INSERTING AN ‘i-Key’ INTO A PS CONTROLLER, YOU MUST INSURE THE CORRECT CODED ‘i-Key’ IS SELECTED FOR THE DESIRED EQUIPMENT TO BE OPERATED.
  • Page 29 Before lifting any loads, carry out the following: Install the correct coded ‘i-Key’ for the desired equipment to be operated. If the wrong coded ‘i-Key’ is installed to the PS controller, the target equipment will not operate. Set (unlatch and pull out) PS controller red STOP switch to ‘RUN’ and turn Power ON/OFF switch to ‘ON’.
  • Page 30 When leaving the crane area for any reason, be sure slings or chains are raised and push down the PS controller red STOP switch to ‘STOP’. Turn the power ON/OFF switch to ‘OFF’. Remove the ‘i-Key’ from the PS controller and keep it on your person. Do not allow any unauthorized person to operate the PS controller.

  • Page 31: Section 3 - Operating Instructions

    DOC RSS-210 (non-continuous transmission) and RSS-119 (continuous transmission) applications standards. Only when the operator installs the ‘i-Key’ is the identifier defined for a particular FCC/DOC application. Referring to Figure 3-1 below, continuous transmission (TX) configured ‘i-Keys’ will be identified with an ‘*’ located next to the revision number on its label. Non-continuous TX configured ‘i-Keys’...
  • Page 32 Referring to Figure 3-2 below, your PS Controller may have some or all of the following Controls and Indicators: Figure 3-2. Operator controls and indicators Green ‘TRANSMIT’ LED ‘ON/OFF’ Switch Color Coded ‘i-Key’ Red ‘STOP’ Switch STOP Yellow ‘LOW BATTERY’ LED ‘ALARM/RESET’...

  • Page 33: Controls And Indicators

    PS series controllers are powered by disposable (Alkaline), or rechargeable (Ni- Cad), battery packs. With the correct color coded ‘i-Key’ inserted into the PS controller, setting the STOP and ON/OFF switches to their respective ‘RUN’ and ‘ON’ positions will apply power to the transmitter. When transmitting with a good battery, two short ‘beeps’...

  • Page 34: Battery Charging Options

    • Ni-cad battery packs may be charged externally (see Figure 3-4, below) provided an ™ additional CATTRON-THEIMEG External Battery Charging Unit is purchased (Part # 70C- ™ 0003). This unit is connected to the appropriate CATTRON-THEIMEG battery charger. CAUTION: ™ CATTRON-THEIMEG Battery Chargers and External Charging Units are ™...

  • Page 35: Internal Charging

    Internal Charging. To re-charge the Ni-Cad Battery Pack within the controller, connect the ™ CATTRON-THEIMEG battery charger to the mains power supply. Referring to Figure 3-3 below, position the Pendant Controller face upwards, open out the hinged cover protecting the battery-charging socket and insert the charging jack.

  • Page 36: Alkaline Battery Adapter ('Aaa Size')

    ™ Referring to Figure 3-5 below, a CATTRON-THEIMEG Battery Adapter is available which will accept two ‘AAA’ size Alkaline 1.5-volt batteries only. It should be noted that when using ‘AAA’ size Alkaline 1.5 volt batteries with this adapter, battery life would only be 40% of that provided by a...

  • Page 37: Operating Procedure - Ps Controller

    Three-step function pushbuttons are clearly marked with triple arrows on the face of the pushbutton and have been pre-assigned through ‘i-Key’ programming for three-step operation. In other words, second and third outputs are tied to the second and third levels of button depression.
  • Page 38 MORE THAN ONE REMOTE CONTROL SYSTEM MAY BE USED AT, AROUND, OR NEARBY YOUR OPERATING FACILITY. THEREFORE, BEFORE INSERTING AN ‘i-Key’ INTO A PENDANT CONTROLLER, YOU MUST INSURE THE CORRECT CODED ‘i-Key’ IS SELECTED FOR THE DESIRED EQUIPMENT TO BE OPERATED. WRONG ‘i-Key’ IS...
  • Page 39 (pushbutton) configurations, whereas in the PSEZ and PSCS families of controllers the ‘i-key’ only defines and enables the pushbutton operating functions for a specific PRC system. The ‘i-key’ is simply installed by pressing into its receptacle and may be further secured to the controller using the metal stud located behind the rubber bumper.
  • Page 40 Operating Procedure – PS Controller , continued. Press any large pushbutton. The PS Controller is now fully operational and transmitting a signal as indicated by the green TRANSMIT LED flashing. Operate the pushbuttons and switches as required, remembering that each large pushbutton must be maintained in order for the function to continue to operate.

  • Page 41: Section 4 - Maintenance Instructions

    – refer to the Illustrated Parts Breakdown in Section 6. These are: Battery Pack (Ni-Cad = Part # 60C-0060N. Alkaline = Part # 60C-0060A). Top End Cap sub-assembly (Part # CPA-0360), containing the ‘i-Key’ receptacle, power ON/OFF switch, red system STOP switch, internal antenna module, all surrounded by an armorized rubber bumper.

  • Page 42: Maintenance Procedures

    Daily Visual Inspection. Before use, visually inspect the controller for cleanliness, physical damage, and security of ™ external parts (screws, switches, rubber grips, etc.). CATTRON-THEIMEG emphasizes that regular visual inspections not only mean quickly locating a source of potential problems, but also may prevent serious problems from developing later.

  • Page 43: Functional Check

    Operating Procedures in Section 3 of this manual. Insure all system control functions are fully operational. Replacement Items – Pendant Controllers. ™ Replacement items may be ordered direct from CATTRON-THEIMEG . To order replacement items, refer to Section 6 of this manual for part numbers and quantities required. In addition:...
  • Page 44 ©01/2001, CATTRON - THEIMEG Section 4, Page 4...
  • Page 45 Pendant Controllers – Disassembly and Assembly. Observe these guidelines when carrying out the following procedures: • When requesting spare parts from CATTRON-THEIMEG ™ , provide the model type of the controller (refer to the serial tag located on the underside if the controller).

  • Page 46: Battery Pack

    Battery Pack (Figure 4-1). Remove the battery pack as follows: Lay Controller (1) face up. Release two knurled thumbscrews (2) and withdraw cover-plate (3). Withdraw battery pack (4) from battery compartment (5). Figure 4-1. Battery Pack, removal and replacement 1. Pendant Controller Replace the battery pack as follows: Position battery pack (4) with the four contact strips uppermost and facing forwards.

  • Page 47: Bottom Endcap

    Bottom End Cap subassembly (Figure 4-2). CAUTION: All circuit boards are sensitive to electrostatic discharge. Use an anti-static mat and personal grounding strap (wrist) for all maintenance procedures involving disassembly and assembly of PS controllers. Failure to comply with this caution may result in equipment damage and will void our warranty.
  • Page 48 Top End Cap subassembly (Figures 4-3 and 4-3A). CAUTION: All circuit boards are sensitive to electrostatic discharge. Use an anti-static mat and personal grounding strap (wrist) for all maintenance procedures involving disassembly and assembly of PS controllers. Failure to comply with this caution may result in equipment damage and will void our warranty.
  • Page 49 Top End Cap subassembly (Figures 4-3 and 4-3A), continued. Replace the subassembly as follows (refer to Figure 4-3 above, unless stated otherwise): Figure 4-3A. 2-pin and 6-pin connector orientation NOTE: Orientation of the 2-pin and 6-pin connectors is critical in the following step.

  • Page 50: Upper & Lower Main Body Housings

    Upper and Lower Main Body Housings (Figure 4-4, opposite). CAUTION: All circuit boards are sensitive to electrostatic discharge. Use an anti-static mat and personal grounding strap (wrist) for all maintenance procedures involving disassembly and assembly of PS controllers. Failure to comply with this caution may result in equipment damage and will void our warranty.

  • Page 51: Rubber Side Grips

    Upper and Lower Main Body Housings (Figure 4-4), continued. Figure 4-4. Upper and Lower Main Body Housings, removal and replacement 1. Rubber Side Grip (2) 2. Upper Main Body Housing 3. Lower Main Body Housing Rubber Side Grips. Procedures for replacing the Rubber Side Grips are described above. Note that it will be necessary to remove the bottom endcap sub-assembly before replacing the rubber side grips.
  • Page 52 This page intentionally left blank ©01/2001, CATTRON - THEIMEG Section 4, Page 12...

  • Page 53: Introduction - Psez & Cs Controllers

    Section 5 – PSEZ & CS Series Controllers Introduction – PSEZ & CS Controllers. In the PSAT controller family previously described in this manual, the ‘i-Key’ supplied with the controller is pre-programmed with the system operating address, operating frequency and controller pushbutton/function switch layout for a given control system.

  • Page 54: Psez & Cs Control Systems - Frequency & Address Assignment

    NOTE. If option 2 above has been selected, inserting the original ‘i-Key’ (referred to in option 1 above) or any other ‘i-Key’ into the controller will prevent any further remote control operations. PSEZ & CS Control Systems - frequency and address assignment.

  • Page 55: Psez & Cs Controllers - Address/Frequency Verification

    (3) replacing a receiver/decoder board, (4) other radio remote control systems emit RF signals that interfere with normal or safe operation, and (5) inserting any ‘i-Key’ into a controller except the one installed when the address and frequency was last programmed. Before making any change to PS controller frequency and address settings, check the factory settings on the target receiver/decoder to determine what changes are necessary for the controller.

  • Page 56: Programming Psez &Cs Controller Address And Frequency

    MACHINERY AND COULD RESULT IN DEATH OR SERIOUS INJURY TO PERSONNEL. DO NOT DUPLICATE ADDRESS ASSIGNMENT. NOTES: (1) The ‘i-Key’ must match the two letter designation of the model number, i.e. EZ, or CS. This is found on a label located on the underside of the controller, and also on a label located inside the battery compartment.
  • Page 57 Programming PSEZ &CS Controller address and frequency continued. PSEZ & CS Keypad programming menu. MAIN MENU ADDRESS DIGIT SELECT FREQUENCY BANK ENTRY & REPORT ADDRESS SELECT & STATUS FREQUENCY ENTRY & REPORT DIGIT #2 REPORT ALL DIGIT #3 REPORT ADDRESS DIGIT #4 FREQUENCY BANK SELECT &...

  • Page 58: Address Digit #1 Entry And Report (Cs Only)

    Address digit #3 entry and report and Address digit #4 entry and report on pages 9 and 10 of this section. Figure 5-1. PSEZ & CS Remote Controllers, keypad-programming layout Color Coded i-Key ‘ON/OFF’Switch Red STOP Switch...

  • Page 59: Address Digit #2 Entry And Report (Cs Only)

    Address digit #1 entry and report (CS controller only ), continued. 2. Press and hold down buttons #1 and #2 and set ON/OFF switch to ‘ON’. Pause approximately for one second or until the green LED illuminates, then release buttons #1 and #2.
  • Page 60 Address digit #1 entry and report (CS controller only ), continued. 5. To increment the Address Digit #1, press and release button #1. Each depression will increment the Address Digit #1 by one, continuing from its present value until it reaches F, then will roll over to zero and start again (the unit will beep each time button #1 is depressed).
  • Page 61 Address digit #2 entry and report (CS controller only ), continued. 5. To increment the Address Digit #2 press and release button #1. Each depression will increment the Address Digit by one, continuing from its present value until it reaches 15, then will roll over to zero and start again (the unit will beep each time button #1 is depressed).
  • Page 62 Address digit #3 entry and report (PSEZ and CS controllers) , continued. 4. To select Digit #3 (‘High’ digit on PSEZ controllers) Data Entry Mode, press and release button #3. To find the present Address Digit #3 value, press and release button #4. The unit will emit one long beep to alert you, then will beep out the Address Digit #3 setting count with short beeps.

  • Page 63: Frequency Bank Entry And Report (Ez & Cs)

    Address digit #4 entry and report (PSEZ and CS controllers) , continued. 3. Press and release button #1. The controller will emit one long ‘beep’ followed by one short ‘beep’ and the green LED will flash with the short ‘beep’. This indicates you are now in the Address Data Entry and Report Mode.

  • Page 64: Frequency Entry And Report (Ez & Cs)

    Frequency Bank entry and report (PSEZ and CS Controllers) , continued. 3. Press and release button #2. The controller will emit one long ‘beep’ followed by two short ‘beeps’ and the green LED will flash rhythmically with each short ‘beep’. This indicates you are now in the Frequency Bank Data Entry and Report Mode.
  • Page 65 Frequency entry and report (PSEZ and CS Controllers), continued. Table 5-1. Controller Frequency Bank and Frequency Selections BEEP USA 1 USA 2 USA 3 CAN 1 USA 4 * UK 1 * UK 2 COUNT (Bank 0) (Bank 1) (Bank 2) (Bank 3) (Bank 4) (Bank 5)
  • Page 66 Address, Frequency Bank, and Frequency report only. NOTES: (1) This mode allows confirmation of Address, Frequency Bank, and Frequency settings. Changes cannot be programmed while in this mode. (2) The following Address Digit #1 and # 2 address reporting procedures are not applicable to PSEZ Controllers.
  • Page 67 Address, Frequency Bank, and Frequency report only , continued. 5. To find the present Frequency Bank value, press and release button #2. The controller will emit one long beep to alert you, then will beep out the Frequency Bank setting count with short beeps.
  • Page 68 This page intentionally left blank ©01/2001, CATTRON - THEIMEG Section 5, Page 16...
  • Page 69 • When returning a complete PSAT controller to CATTRON-THEIMEG ™ for repair, the coded ‘i-Key’ last installed and used with the unit shall be returned with the unit. • When returning a complete PSEZ or CS controller to CATTRON-THEIMEG ™...
  • Page 70 Figure 6-1. PS Series Controller, exploded view (illustrated parts breakdown) ©01/2001, CATTRON - THEIMEG Section 6, Page 2...
  • Page 71 Parts Listing. Table 6-2. PS Series Controller parts list Fig. 6-1 Quantity Part Number Item Description Index # Required CPA-0359 Bottom endcap sub-assembly, c/w charging jack, battery door hardware, screws 15C-0129G Plate, battery door, c/w hardware, sealing gasket 60C-0060A Battery pack, alkaline, non-rechargeable, 3V, 2,500 mAH 60C-0060N Battery pack, Ni-Cad, re-chargeable, 2.4V, 1,100...
  • Page 72 Accessories/consumable items - illustrations. White color Item 1. Battery pack, alkaline, non-rechargeable, 3V, 2,500 mAH – Part # 60C-0060A Yellow color Item 2. Battery pack, Ni-Cad, re-chargeable, 2.4V, 1,100 mAH – Part # 60C-0060N ©01/2001, CATTRON - THEIMEG Section 6, Page 4...
  • Page 73 Item 3. Battery Charger, Ni-Cad, standard rate (10-hour), 110VAC - Part # 70C-0001 Item 4. Battery Charger, Ni-Cad, rapid rate (1-hour), 110VAC – Part # 70C-0002 ©01/2001, CATTRON - THEIMEG Section 6, Page 5...
  • Page 74 Item 5. Battery Charger, Ni-Cad, trickle charge (10-hour), 220VAC - Part # 70C-0001-220UK Item 6. Battery Charger, Ni-Cad, rapid charge (1-hour), 220VAC - Part # 70C-0002-220UK ©01/2001, CATTRON - THEIMEG Section 6, Page 6...
  • Page 75 Item 7. Carrying strap, shoulder - Part # 42C-0057 ©01/2001, CATTRON - THEIMEG Section 6, Page 7...
  • Page 76 NI-CAD BATTERY PACK ONLY PART # 60C-0060N CHARGING JACK FROM ‘RAPID’ OR ‘STANDARD’ BATTERY CHARGER Item 8. External Battery Charging Unit (used with items 2, 3, 4, 5, & 6 above) - Part # 70C-0003 USE ‘AAA’ ALKALINE BATTERY ADAPTER, 3 VOLT BATTERIES ONLY (QUANTITY 2 x ‘AAA’...
  • Page 77 Battery charging options ....3-4 Green ‘i-Key’ ......xii, 1-1 Internal charging...... 3-4 External charging ....3-5 ‘i-Key’ ...... xii, 1-1, 2-1, 3-1 Battery door cover-plate ....4-6 Installing different ‘i-Keys’ ..Battery Pack ......4-1, 4-6 Illustrated parts breakdown ..
  • Page 78 Operating procedures ..... 3-5 Safety considerations ....Operate (OPR) relay output ... 1-5 Safety features ......Security features ......Silver ‘i-Key’ ......xii, 1-1 Parts list .......... 6-3 Specifications ....... Preventive maintenance ....4-2 System ‘STOP’ Switch ..2-1, 3-2 Radio remote control system ..
  • Page 79 RECOMMENDED SAFETY RULES FOR PORTABLE REMOTE CONTROLLED (PRC) CRANES For the purpose of these rules, Portable Remote Control or PRC refers to either Radio Frequency (RF) or Infra-Red (IR) Controls. The information contained herein is based on data gathered from various users of portable remote control crane systems.

  • Page 80: Operator Safety Basics

    OPERATOR SAFETY BASICS. Before starting your shift as the crane operator, you should make sure the crane has a current inspection certificate and that qualified personnel have carried out the following inspections and checks. If any item below does not pass inspection, you should notify your supervisor immediately.

  • Page 81: Operational Safety Check

    2-3. Operational Safety Check. As a crane operator, you should satisfy yourself of the following. If any item below does not meet the checklist criteria, you shall immediately notify your supervisor. In many cases, the problem will need to be fixed before you are allowed to operate the crane.

  • Page 82: Training Check List For Operation Of Remote Controlled Cranes

    TRAINING CHECKLIST FOR OPERATORS OF REMOTE CONTROLLED CRANES, continued. As a minimum, Portable Remote Control Operators shall: observe signal lights on crane. avoid striking any obstructions. check for proper clearance of lifts or hooks before moving bridge or trolley. properly store the portable remote controller when not in use. know how to properly transfer the portable remote controller to another person.

  • Page 83: Operating The Remote Controlled Crane

    THE HAND-HELD PORTABLE REMOTE CONTROLLER, continued. When an operator is putting on or taking off the controller by means of its belt loop strap, carrying harness, or shoulder strap, the controller shall be switched OFF beforehand, using the appropriate ON/OFF switch(es). When the controller is equipped with a STOP button, it shall be set to the ‘STOP’...
  • Page 84 OPERATING THE REMOTE CONTROLLED CRANE, continued. If anyone is in the path of travel, the portable remote control crane operator shall stop and clear the area before proceeding. Bumping into runway stops or into other cranes on the same runway is prohibited. When moving the crane, the PRC crane operator shall make sure the hook block, attachment and/or cables will not fall on nearby equipment.

  • Page 85: Boarding The Remote Controlled Crane

    BOARDING THE REMOTE CONTROLLED CRANE (MAINTENANCE CREW). The PRC crane shall not be boarded without permission of the supervisor in charge of crane operations in the area. Using the power ON/OFF switch(es), the person boarding the PRC crane shall switch the portable remote controller to ‘OFF’...

  • Page 86: Remote Controlled Crane Under Repair

    REMOTE CONTROLLED CRANE UNDER REPAIR. All persons operating other cranes on the same or adjacent runways shall be notified before anyone boards the subject crane. Such notification should include limitations of adjacent crane movement while others are on board. PRC cranes, which have been pre-positioned for repairs and cannot be moved should be protected against being bumped by other cranes on the runway.

  • Page 87: The Condition Of The Remote Controlled Crane

    REMOTE CONTROLLED CRANE UNDER REPAIR, continued. If it is necessary to move the crane to check the performance of operation, the crew leader shall designate who remains on the crane. The crew leader shall insure that all personnel located on, and within the operational area of the crane are physically located in a safe position out of harms-way.
  • Page 88 Portable Remote-controlled Crane operators shall not attempt to make any repairs by themselves. The fault condition(s) shall be reported to a supervisor to enable repairs to be carried out by suitably qualified personnel. ™ Internet Address for All CATTRON-THEIMEG Companies: www.cattron.com ©01/2001, CATTRON - THEIMEG Cranesafety 10...
  • Page 90 United States Germany Cattron-Theimeg Inc. Cattron-Theimeg Europe GmbH & Co. 58 West Shenango Street Krefelder Straße 423-425 Sharpsville, PA 16150-1198 41066 Mönchengladbach Phone: (724) 962-3571 Phone: 011-49-2161-63630 Fax: (724) 962-4310 Fax: 011-49-2161-6363100 e-mail: mail@cattron.com e-mail: theimeg@theimeg.de Canada United Kingdom Cattron-Theimeg Canada Ltd.

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