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BRUCONTROL UU-1-E User Manual

Esp32 unishield

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B
C
RU
ONTROL
Process Automation Made Personal
Model UU-1-E
ESP32 UniShield
(Base board v1-1 & Riser board v1-1. Updated April 2, 2022)
Description
This is a shield for ESP32 Development Board format interface designed by Espressif and
produced by different manufacturers. It is a stacked design, containing a "Base" board for I/O
and a "Riser" board for the interface. The ESP32 Development board (included) plugs on top of
the riser board and can easily be replaced. The riser and base boards are connected by ribbon
cable for efficient packaging.
It contains an on-board 3-amp DC:DC power supply (DDPS) to reduce the need for multiple
power supplies in the control panel. The DDPS can be powered with 12 or 24 VDC and its
output is adjustable from 3 to 12 VDC. Its output can be switched to either supply the interface
via its 5V pin or supply the inteface with 3.3V directly (thereby bypassing the interface's 5 V
regulator), or to supply an on-board terminal, creating a discrete DC-DC converter which can be
used for other devices such as flow-meters, RTD-amplifiers, etc.
The base board contains 24 high-current outputs (20 are usable with the ESP32) which are split
into two banks, enabling each bank to be powered by different sources (e.g. 5, 12, 24 VDC). The
current outputs limits are: 3 amps per output, 5 amps per driver (4 outputs each), 15 amps per
bank (2 banks). This will eliminate the need for electro-mechanical relays to switch low-current
DC. Therefore, contactors, valves, relays, DC pumps can be powered directly. This should
reduce panel space and simplify wiring, reducing panel size and overall cost. PWM functions at

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Summary of Contents for BRUCONTROL UU-1-E

  • Page 1 ONTROL Process Automation Made Personal Model UU-1-E ESP32 UniShield (Base board v1-1 & Riser board v1-1. Updated April 2, 2022) Description This is a shield for ESP32 Development Board format interface designed by Espressif and produced by different manufacturers. It is a stacked design, containing a “Base” board for I/O and a “Riser”...
  • Page 2: Specifications

    up to 1000 Hz, enabling a DC pump without any additional hardware. The output drivers are fault tolerant - for example, will not be damaged by an accidental short-circuit. Note: While the output drivers include a degree of fault tolerance, the interface micro- controller does not.
  • Page 3: Product Notes

    Models The following MEGA UniShield models are available: MODEL INTERFACE Wi-Fi Antenna UU-1-EW ESP32 Development Board Internal UU-1-EX ESP32 Development Board External Product Notes The ESP32 UniShield will accommodate any compatible ESP32 Development Board. The interface is mounted in a header pair (2 row @ 1000 mil x 19 pins @ 100 mil) on the Riser board and can be replaced or upgraded if needed.
  • Page 4 Figure 1: Power Terminals VA and VB Each set of I/O terminals contains 8 pins. Those are divided into 4 pairs, with each pair are types: “direct pin” (P) and “driver output” (D). These are labeled in terminal:direct|driver format. For example: 2:3D, which indicates the driver output third I/O on the second terminal. When looking into the I/O terminals, they are always in order Driver|Pin when looking from left to right.
  • Page 5 The D pins will output the matching voltage associated with its VA or VB bank power input when ON, therefore only Active-High configurations can be implemented (do not use Active Low settings in BruControl Device Elements). Figure 3: Terminal 2 with Driver Connect Switches for 1, 2, 3, and 4 pins On either side of the driver chips are pairs of miniature slide switches.
  • Page 6 Figure 4: P and D pin connections Because both P and D pins are connected to the same microcontroller pin/port, they must never be tied together or used concurrently. This can create an overcurrent situation which will cause irreparable damage the both the UniShield’s interface and base board drivers. Wire to either the D pin (for high current outputs from the UniShield) OR the P pin (for low voltage inputs to the UniShield) –...
  • Page 7 Figure 5: VA:VS power jumper Riser Board The ESP32 UniShield Riser board contains the interface mount, terminals for system integration, a DC:DC Power Supply, a Power Supply Switch and adjustment for power configuration, and a configuration switch set. It contains ESP32 Development Board format headers to mount a compatible interface microcontroller (included).
  • Page 8 Figure 7: Riser Board DC:DC Power Supply Voltage Adjustment On the middle of the Riser board is the DC:DC Power Supply power switch. Figure 8: Riser Board DC:DC Power Supply Power Switch The serial communications terminal is on the upper edge of the Riser board. Figure 9: Serial Communications terminal On the middle of the Riser board is the UniShield function switch set.
  • Page 9 Figure 10: UniShield Function Switch Set Configuration THE UNISHIELD HAS THREE ITEMS WHICH MUST BE CONFIGURED PRIOR TO USE: 1. DC:DC Power Supply (DDPS) output 2. UniShield functions 3. Base board I/O driver switches DC:DC Power Supply The input of the on-board DDPS is Riser board Power Supply terminal pin VS (VA if the VA:VS power jumper is installed).
  • Page 10 SET TO 3.3V when using this location – any higher may damage the interface. The VR terminal on the Riser Board will also contain this voltage. Configure the DDPS with the POWER SWITCH IN THE VR POSITION ONLY. With the VS (or VA if the VA:VS power jumper is installed) and GND pins properly wired per “Installation”...
  • Page 11: Installation

    Installation The system builder is responsible for proper design, integration, wiring, and configuration. BruControl will not assume any liability for the builder’s failure to meet the UniShield’s specifications and operating parameters. Mount shield assembly to DIN rail base by locating upper track on the rail and snap lower down.
  • Page 12 Using appropriate wire size for current loads, wire the Riser board’s green terminal pins per the chart below (see Figures 6, 9): RISER TERMINAL PIN DESCRIPTION DC:DC power supply input, 7 – 24 VDC. 3A maximum input current. Ground. Wire all grounds in a STAR pattern (to a singular point). Interface reset.
  • Page 13 Contact BruControl at info@brucontrol.com with any questions or concerns.

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