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Summary of Contents for ETAS ES4700.1-B
- Page 1 AC Voltage Distributor ES4700.1-B Instruction Manual...
- Page 2 The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this docu- ment. The software described in it can only be used if the customer is in possession of a general license agreement or single license.
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Page 3: Table Of Contents
Taking the Product Back ......................17 5.1 Taking the Product Back and Recycling ................17 Getting Started ........................18 6.1 Safety Measures ......................18 6.1.1 General Safety Instructions for Operating ES4700.1-B ..........18 6.1.2 Opening Component ....................19 6.1.3 The ES4700.1-B Power Supply ..................19 Operation .......................... - Page 4 Pin assignment FAN connector ..................34 8.8.2 Required male connector .................... 34 Fuses ........................... 35 10 Cleaning ..........................36 10.1 Cleaning ........................36 11 Troubleshooting ........................37 12 ETAS Contact Addresses ......................38 13 List of abbreviations ......................39 AC Voltage Distributor ES4700.1-B...
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Page 5: Introduction
ETAS Introduction Introduction This manual contains information on the configuration and launch of ES4700.1-B. For an overview of ES4700.1-B please refer to chapter 3 "ES4700.1-B Overview". Convention The AC Voltage Distributor (ES4700.1-B) is called "ES4700.1-B" in this document. About this Manual This section contains a short overview of the contents and provides information on the user profile and on how to use this manual. -
Page 6: Improper Use
(HIL). Its task is to protect the user against electrical shock and to avoid fire due to a short circuit or overloading. It is designed as a built-in unit for ETAS HIL-System (LABCAR), therefore it always has to be mounted in a HIL rack system or comparable system. The rack system or comparable system has to have the at least protection class IP20 or better. -
Page 7: Safety Instructions
WARNING! Indicates a possible medium-risk danger which could lead to serious or even fatal injuries if not avoided. DANGER! Indicates a high-risk, immediate danger which could lead to serious or even fatal injuries if not avoided. AC Voltage Distributor ES4700.1-B... -
Page 8: Labeling On The Es4700.1-B
Access/select Product). Do not use the product if you cannot read and/or understand the Information for safe operation. If information areas on the ETAS websites are password protected or you do have questions for safe operation, please contact the ETAS hotline in your region <www.etas.com/hotlines> (password in download area: Man42Ual). - Page 9 Warning! If you fail to follow this safety advice, there might be a risk of death, serious injury or property damage. The ETAS Group and their representatives shall not be liable for any damage or injury caused by improper use of the product. ETAS provides trainings regarding the proper and intended use of this product.
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Page 10: Safety Instructions For Specific Operating Phases
Installation and commissioning Installation into ETAS LABCAR system The ES4700.1-B has to be built in a ETAS LABCAR rack with 1RU free space between next components, preferable on top position of the rack system. It has to be set on bar guides (left/right) and has to be screwed with 4 screws (2 left/ 2 right) on the rack system. - Page 11 Connect the main power supply cable from the rack system to the POWER IN connector (see Fig. 7 1 System overview/9). WARNING! Risk of electrical shock! Only use certified cables (H07RN-F 5G2,5 mm² or corresponding IEC type or equivalent UL type) with specified connector (see chapter 8.2) AC Voltage Distributor ES4700.1-B...
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Page 12: Operation
(PE) an neutral line (N) 2.4.2 Operation CAUTION! Before using the ES4700.1-B the first time in a rack system, the wiring of it has to be approved by an electrically skilled person. Connection of high power consuming appliance WARNING! -
Page 13: Maintenance
WARNING! Risk of electrical shock! If the protective earth function of the electric supply fails, the housing may become live. Touching the housing may result in serious injuries or death. Check the protective earth function regularly. AC Voltage Distributor ES4700.1-B... -
Page 14: Es4700.1-B Overview
ETAS ES4700.1-B Overview ES4700.1-B provides the voltage power supplies to the HIL system through a main switch, circuit breaker and residual current protective device (RCD). Electronic devices can be connected to protected power plugs used inside the HIL system. The power supply simulating the Battery can be connected to a specific power plug that can be powered separately. -
Page 15: Technical Data
ETAS Technical Data Technical Data This chapter includes the technical data of the ES4700.1-B. Mechanical Data Height Width 19“ Length 48.5 cm Weight 10.5 kg Security class housing IP20 (IEC 60529) Safety class I (IEC 61140) Tab. 4-1 Technical data... -
Page 16: Standards And Norms
Technical Data ETAS Standards and Norms The ES4700.1-B complies with following standards and norms. Norm IEC/EN 61010:2010 and National Deviations for USA (UL61010-1) and Canada (CSA C22.2 No. 61010-1-12) (data for National Deviations is taken from IECEE CB Bulletin) IEC/EN 61000-6-2:2005. -
Page 17: Taking The Product Back
The user is obliged to collect the old devices separately and return them to the WEEE take- back system for recycling. The WEEE directive concerns all ETAS devices but not the external cables or batteries. For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and service locations (refer to chapter 12 "ETAS Contact Addresses"). -
Page 18: Getting Started
Never block the top and the bottom – these are absolutely necessary to ensure sufficient ventilation inside the housing. There must be a 1RU free space, between the ES4700.1-B and the next component. (top and bottom). AC Voltage Distributor ES4700.1-B... -
Page 19: Opening Component
6.1.3 The ES4700.1-B Power Supply ES4700.1-B requires a 3-phase power supply line with earth conductor (PE) and neutral wire (N). When connecting the ES4700.1-B, please consider the following points: Obey the safety instructions in chapter 2.4.1 "Installation and commissioning". -
Page 20: Operation
Operation ETAS Operation System Overview The following figure shows a front/back view of the ES4700.1-B with its components. Fig. 7-1 System overview The ES4700.1-B has the following properties: Rear view: Front view: 8. POWER IN connector 1. MAIN SWITCH 9. PROTECTED POWER socket- 2. -
Page 21: Launch
Launch 7.2.1 Disconnection Device Disconnection device must be provided in the end product. 7.2.2 MAIN SWITCH Switching on the MAIN SWITCH provides power to ES4700.1-B and to the ONLY SERVICE socket-outlet. Fig. 7-2 MAIN switch 7.2.3 CONTROL ON/OFF switch Switches on the ES4700.1-B. All internal components are being powered. Provides power to the PROTECTED POWER L1, -L2 and -L3 power plugs on the back side. -
Page 22: Emergency-Stop Switch
Automatic circuit breaker 7.3.1 Automatic circuit breaker F1 F1 is the main circuit breaker. Fuse rating: 16A 7.3.2 Automatic circuit breaker F2..F4 F2 is the circuit breaker for the protected power plug L1. Fuse rating: 13A AC Voltage Distributor ES4700.1-B... -
Page 23: Automatic Circuit Breaker F5
Automatic circuit breaker F6 F6 is the circuit breaker for the power supplies providing the DC voltages (5V,12V -12V,24V). Fuse rating: 16A Residual current circuit breaker Q1 Q1 is the Residual current circuit breaker for the ES4700.1-B. Rated current: ... -
Page 24: Status Leds
CONTROL 24V indicates whether the internal 24V is available. 7.5.3 TEMPERATURE FAIL LED TEMPERATURE FAIL indicates whether the system is shut off by the thermo switch circuit. 7.5.4 EMERGENCY-STOP-EXTERNAL EMERGENCY-STOP-EXTERNAL indicates whether the system is shut off externally. AC Voltage Distributor ES4700.1-B... -
Page 25: Interfaces
Han E F Crimp Contact Ag 2.5 mm/14AWG Article Number: 09 33 000 6202 Han Q 5/0 Female Insert Crimp Article Number: 09 12 005 3101 PROTECTED POWER socket-outlets Three protected power socket-outlets are available: AC Voltage Distributor ES4700.1-B... -
Page 26: Technical Data Of Protected Power Socket-Outlets
Technical data „PROTECTED POWER L1 .. L3" Each socket-outlet is protected by a 13A automated circuit breaker. DC Power Supplies (X8 Connector) The ES4700.1-B is equipped with different DC power supplies. Following DC voltages are available: +5V, +12V, -12V, +24V The DC voltages are independent from each other. -
Page 27: Pin Assignment X8 Connector
Fuse rating: see table “Tab. 9 1 Fuses” F13 for +5V DC Fuse rating: see table “Tab. 9 1 Fuses” The fuses are located on the back side of ES4700.1-B. 8.3.1 Pin assignment X8 Connector Fig. 8-3 Connector "X8-Connector"... -
Page 28: Battery Connector
Article Number: 19 20 003 1422 Han E M Crimp Contact Ag 2.5 mm / 14AWG Article Number: 09 33 000 6102 Han Q 5/0 Male Insert Crimp Article Number: 09 12 005 3001 AC Voltage Distributor ES4700.1-B... -
Page 29: Only Service Plug
(PNOZ S4 24V DC). If no external emergency stop button is used, the two safety channels have to be closed otherwise the system can’t be switched on. 8.6.1 Pin assignment EMERGENCY STOP connector Fig. 8-6 Connector "EMERGENCY STOP" The pin assignment is as follows: AC Voltage Distributor ES4700.1-B... -
Page 30: How To Connect An External Emergency Stop Button
How to connect an external EMERGENCY STOP button Example how to connect an external emergency button Fig. 8-7 Connect external EMERGENCY STOP button 8.6.3 Not using an external EMERGENCY STOP button Connect the pins of the EMERGANCY STOP connector as follow: AC Voltage Distributor ES4700.1-B... -
Page 31: Required Male Connector
Manufacturer: WAGO 1-Conductor female plug; straight; Article Number: 769-106 Snap-on type strain relief housing Article Number: 769-1606 Cable clamp; for strain relief Article Number: 209-174 Fixing screw; for cable clamp Article Number: 209-173 AC Voltage Distributor ES4700.1-B... -
Page 32: Thermo Switch Connector
24V +/- 10% Signal 1.6A Thermo_1 24V +/- 10% Signal 1.6A Thermo_1 24V +/- 10% Tab. 8-7 Pin assignment of connector "THERMO SWITCH" 8.7.2 Connect a thermo switch circuit Example how to connect an external emergency button AC Voltage Distributor ES4700.1-B... -
Page 33: Not Using An Thermo Switch Unit
Manufacturer: WAGO 1-Conductor female plug; straight; Article Number: 769-108 Snap-on type strain relief housing Article Number: 769-1608 Cable clamp; for strain relief Article Number: 209-174 Fixing screw; for cable clamp Article Number: 209-173 AC Voltage Distributor ES4700.1-B... -
Page 34: Fan Connector
Manufacturer: WAGO 1-Conductor female plug; straight; Article Number: 769-108 Snap-on type strain relief housing Article Number: 769-1608 Cable clamp; for strain relief Article Number: 209-174 Fixing screw; for cable clamp Article Number: 209-173 AC Voltage Distributor ES4700.1-B... -
Page 35: Fuses
2.5AT /250V/H (5mm x 20mm) for -12V DC power supply 2.5AT /250V/H (5mm x 20mm) for +5V DC power supply 6.3AT /250V/H (5mm x 20mm) for +12V DC FAN power supply 2.5AT /250V/H (5mm x 20mm) Tab. 9-1 Fuses AC Voltage Distributor ES4700.1-B... -
Page 36: Cleaning
Cleaning ETAS Cleaning In this chapter you find information regarding cleaning of the ES4700.1-B. 10.1 Cleaning WARNING! Risk of electrical shock! Before cleaning the housing, remove the power cable. CAUTION! Risk of damage! HiL ES4700.1-B and its components are not waterproof. Avoid contact with water and any other liquids. -
Page 37: Troubleshooting
ETAS Troubleshooting Troubleshooting Tab. 11-1 shows possible faults for the ES4700.1-B. When it is not possible to eliminate the error cause, please contact ETAS (for ETAS contact information, refer to chapter 122 "ETAS Contact Addresses"). Fault Error cause Solution Battery supply does not Button "EMERGENCY... -
Page 38: Etas Contact Addresses
Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php... -
Page 39: List Of Abbreviations
ETAS List of abbreviations List of abbreviations Hardware-in-the-Loop Input/Output residual current protective device Rack unit Tab. 13-1 List of abbreviations AC Voltage Distributor ES4700.1-B... - Page 40 Figures ETAS Figures Fig. 3-1 ES4700.1-B ..........................14 Fig. 5-1 WEEE symbol ......................... 17 Fig. 7-1 System overview ........................20 Fig. 7-2 MAIN switch .......................... 21 Fig. 7-3 CONTROL ON/OFF switch ...................... 21 Fig. 7-4 CONTROL ON/OFF switch ...................... 22 Fig.
- Page 41 Pin assignment of connector "THERMO SWITCH" ............32 Tab. 8-8 Pin assignment of connector "FAN" .................. 34 Tab. 9-1 Fuses ..........................35 Tab. 11-1 Fault, error cause, solution....................37 Tab. 13-1 List of abbreviations ......................39 AC Voltage Distributor ES4700.1-B...
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Page 42: Fig. 3-1 Es4700.1-B
Index AC Voltage Distributor ES4700.1-B Index Automatic circuit breaker 22 LED 24 List of abbreviations 39 Basic safety instructions 7 BATTERY connector 28 MAIN SWITCH 21 BATTERY ON/OFF switch 21 ONLY SERVICE power plug 29 Cleaning 36 Operation 20 CONTROL ON/OFF switch 21... - Page 43 ETAS Index AC Voltage Distributor ES4700.1-B...
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