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Summary of Contents for RAE-SAN DRAFT D
- Page 1 V1.0 Bike Controller Module Installation Manual DRAFT D Rae-San 31/10/2022...
- Page 2 Rae-San V1.0 Bike Controller Module Congratulations on your purchase of the Rae-San Bike Control module. The module is designed to offer a cost-effective means to minimise the wiring on you bike and allow for custom builds, while offering all the basic functions and a couple of extras.
- Page 3 Your module should look like the picture on the left – the picture on the right shows the internal view. Most of the electronics is buried under the controller – and on the underside of the bottom board. The system is built on the Arduino Nano platform and the source code is open and available for download should you wish to customise something to your own need or want to implement some other special function.
- Page 4 INPUTS All inputs have pull up resistors so they can sense when pulled low without additional components needing to be added. On inputs that need to float low and are pulled high when active the appropriate resistor can be snipped with a pair of side-cutters to avoid the pull-up function.
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Page 5: Input Functions
Input Functions The Normal Function indicates the input function in standard control mode, and the 4-button function is for when operating with the 4-button input mode. Polarity indicates TRUE - +12V is read as an Active/ON state, or if FALSE is selected, the input is sensed ACTIVE LOW- where 0V is input ON. The usual settings for each mode are indicated. -
Page 6: Output Functions
OUTPUTS The output functions are listed below and are reasonably obvious – All Outputs drive +12V out when on through 30A rated MOSFETS, and are protected by one of the two main 10A fuses - The power circuits are arranged so that the ignition, grips, horn are on one circuit, and the lights on the other to spread the load evenly. -
Page 7: Button Mode
4 BUTTON MODE When using the 4-button mode – there are several standard mappings of the button presses to functions that are detailed in the table below. Map 1 has been designed to make the important safety functions – kill and horn quickly accessible on the upper buttons –... - Page 8 Right UP Double press Kill Toggle Short press Heater Up Heater Up Starter Heater Up Medium press Lights Toggle Heat Grip Kill Toggle Heat Grip Toggle Toggle Long press Heat Grip Lights Toggle Lights Toggle Toggle Right DOWN Double press Right Merge Short press Right Indicator...
- Page 9 Headlight Modulation Function The Headlight Modulation function allows for the rapid variation of the low beam headlight to increase the likelihood of being seen by other road users. It varies with country as to whether it is legal to be operated during the hours of darkness – but is generally fine to be used during daylight hours.
- Page 10 CONFIGURATION The configuration menu is available by serial interface over the USB connection – simply plug in and use your favorite terminal program that supports ANSI sequences - Putty is generally the easy choice, being universally available and free. Connect at 115200, 8, N,1 (115200 baud, 8bits, no parity, 1 stop bit) as a terminal Once connected hit the R key to refresh and you should get the following screen From here –...
- Page 11 You will be presented with the left screen below – not the key explanation on the screen – repeated here in table form Keystroke Function E or e Enter Edit mode – selected entry will turn RED N or n Next –...
- Page 12 Function / affects / explanation Normal Diagram 4 button polarity Custom mode setting setting Value 4 BUTTON CONTROL MODE 0 => Normal all input mode 1..4 1..4 => use 4 Button map 1..4 HIGH Beam Input POL Hi TRUE => Active on = +12V TRUE FALSE FALSE...
- Page 13 FALSE => Starter always available ignore gate and kill inputs for starter STARTER Gated TRUE=> Gate must be active to start TRUE FALSE TRUE FALSE=> Ignore Gate Input STARTER Inhibited by Kill TRUE => Starter wont activate if Kill Active FALSE FALSE FALSE...
- Page 14 Custom control Setup – Easiest approach...
- Page 15 Standard Bike Control Setup Page:15...
- Page 16 4 Button Setup – Active low Page:16...
- Page 17 Using Stock Fuses Page:17...
- Page 18 Adding Heated Grips Page:18...
- Page 19 Furthermore fitting of any device constitutes acceptance and agreement to indemnify Rae-San (and/or entities trading as Rae-San) of all damages and liabilities that may arise in the event of accident, misfortune or failure of a device.
- Page 20 30 days from the date of purchase, please contact the dealer the product was purchased from. Over 30 days from the date of purchase, please contact Rae-San (and/or Entities Trading as Rae-San) direct at Rae-San@Rae-San.com. Customer must contact Rae-San (and/or Entities Trading as Rae-San) prior to sending warranty product.
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