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Bryan Boilers UCG Reference Manual

Universal communication gateway
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Universal Communication Gateway Reference Manual
Universal Communication
Gateway Reference Manual
The Universal Communication Gateway (UCG) is an external, high performance Building
Automation multi-protocol gateway that is preconfigured to automatically communicate
between Bryan Steam's products (hereafter called "device") connected to the UCG and
automatically configures them for BACnet®MS/TP, BACnet IP, Metasys®N2 by JCI,
Modbus TCP/IP or LonWorks®. All Honeywell SOLA, Siemens RWF 40/55, Siemens LMV,
Honeywell RM7800 Series and the Precision Digital Trident PD765 boiler configurations
and Node-ID's are selected through the UCG Web GUI Configurator for fast and easy
installation. A mix of multiple devices can be used on a single UCG. It is not necessary to
download any configuration files to support the required applications. The UCG is pre-
loaded with tested Profiles/Configurations for the supported devices. This document
provides the necessary information to facilitate installation of the UCG on BACnet
MS/TP, BACnet/IP, Metasys N2 and LonWorks network.
The UCG is provided as a 10" x 12" x 6" NEMA Type 1 control panel that must be
mounted and supplied with 120 VAC. Additional specifications can be found in
7.
1. If your boiler is equipped with a Bryan Boilers Printed Circuit Board
(WD-857), devices should be pre-wired. See
2. Each boiler device Modbus settings must be configured to
communicate to the UCG.
Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web:
Phone: 765.473.6651 Fax: 765.473.3074 E-mail:
Important
sales@bryansteam.com
i
Date: 01-25-2019
section
3.1.8.
www.bryanboilers.com
Form: 2405
Revision: 8
Section

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Summary of Contents for Bryan Boilers UCG

  • Page 1 UCG on BACnet MS/TP, BACnet/IP, Metasys N2 and LonWorks network. The UCG is provided as a 10” x 12” x 6” NEMA Type 1 control panel that must be mounted and supplied with 120 VAC. Additional specifications can be found in...

  • Page 2: Table Of Contents

    Modbus TCP/IP and BACnet/IP ................... 7 2.2.2 BACnet MS/TP and Metasys N2 .................. 8 2.2.3 LonWorks Network ..................... 8 3 Connect and Setup of Boiler Devices To UCG .........8 Wiring Devices to the UCG ....................8 3.1.1 Honeywell SOLA ......................9 3.1.2 Siemens RWF40 ......................
  • Page 3 Precision Digital Trident PD765 Modbus RTU Mappings to BACnet, Metasys N2 and LonWorks ........................... 40 6 Troubleshooting ................41 LED Diagnostics for communications between the UCG and devices ......42 Take Diagnostic Capture with the FieldServer Utilities ........... 43 7 Specifications ................46 8 Reference ..................
  • Page 4 Figure 11 - Honeywell RM7800 with S7800 Keyboard Display ............. 10 Figure 12 - RM7800 with S7810M ModBus Module ..............10 Figure 13 - Precision Digital Trident PD765 to UCG Connection ..........11 Figure 14 - Bryan Steam Communication PCB (WD-857) and Multi Boiler Connection ....11 Figure 15 - End of Line Termination ....................
  • Page 5 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 TABLES Table 1 - UCG Component Description ................... 6 Table 2 - Modbus Registers ......................23 Table 3 - BMS Protocol Selection ....................23 Table 4 - Baud Rate ........................24 Table 5 Diagnostic LEDs ........................

  • Page 6: Figure 1 - Ucg Component Description

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Figure 1 - UCG Component Description Item Description ProtoNode UCG-PCB WD-856 Power Adapter 120Vac to 9 Vdc (only for Siemens AZL) RJ45 Adapter (only for Siemens AZL) UCG Power Switch...

  • Page 7: How To Use This Manual

    BMS. Section 3: Connect and Setup for Boiler  MODBUS TCP/IP and BACnet/IP see Devices to the UCG – This section is for the section 2.2.1 connections and set-up of each device for the Modbus communication to the UCG.

  • Page 8: Bacnet Ms/Tp And Metasys N2

    Data + Data + directly to the UCG-PCB WD-856 located inside UCG. The devices on this bus can be Figure 4 - BACnet MS/TP and Metasys N2 BMS Connection wired in a daisy chain configuration. The order of the interconnection is not 2.2.3 LONWORKS NETWORK...

  • Page 9: Honeywell Sola

    J3-2(-), and J3-3(+) of the UCG-PCB WD-856 3(Data +) of the UCG-PCB WD-856 inside inside the UCG. See Figure 8. the UCG. Up to 8 SOLA controls can be controlled from one UCG. See Figure 6. S7999D1006 DISPLAY COM 1...

  • Page 10: Siemens Lmv5

    Use CAT5 twisted pair cable to connect from the RJ45 jack, COM2, of the Siemens AZL to the RJ45 jack of the UCG Serial Comm inside the UCG. See Figure 10. Figure 11 - Honeywell RM7800 with S7800 Keyboard Display 3.1.6.2 S7810M MODBUS™...

  • Page 11: Precision Digital Trident Pd765 Panel Meter

    Figure 14 - Bryan Steam Communication PCB (WD-857) and Multi Boiler Connection 3.1.8.1 END OF LINE TERMINATION SWITCH Figure 13 - Precision Digital Trident PD765 to UCG Connection Long RS-485 cabling runs of 20ft. or more should be properly terminated at each end. 3.1.8 BOILERS EQUIPPED WITH If needed a 120Ω...

  • Page 12: Figure 15 - End Of Line Termination

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Figure 15 - End of Line Termination Always leave the single Red Jumper in the A position. On short cabling runs which most applications are, the EOL switch does not need to be turned ON.

  • Page 13: Device Modbus Rtu Com Settings

    SETTINGS  Siemens LMV5…… see section 3.2.5  Honeywell RM7800 Series see All devices connected to the UCG MUST section 3.2.6 HAVE the same Baud Rate, Data Bits, Stop  Trident Model PD765 Universal Bits, and Parity. Refer to the UCG Input Meter section 3.2.7...
  • Page 14 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 3.2.1.2 SOLA BMS ACTIVATION 3.2.1.2.1 TOUCH SCREEN S7999B The S7999B display’s Modbus gateway must be enabled for BAS control. From the S7999B home screen follow these steps to enable the Modbus gateway. •...

  • Page 15: Siemens Rwf40

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 3.2.2 SIEMENS RWF40 Each RWF40 device will need to be setup with its own unique address. The decimal place, unit, and Baud rate will need to be Unit Address setup the same on all devices.
  • Page 16 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 The Remote Detection Timer setting is defaulted to 30 seconds. This setting will check for a signal from building management. If there is no signal, the controller will revert back to local control.

  • Page 17: Siemens Rwf55

    0-254. appears. • Use the arrow keys to choose the device address. Note: The baud rate will need to be the same on all devices connected to the UCG. • Press and the RWF55 Setup is complete. • Press again and the bdrt will •...

  • Page 18: Siemens Lmv2

    The LMV2…/LMV3… setup with its own unique address. Refer to passcode is “2345” or “Entry”. If the the UCG configuration sheet (generally passcode is incorrect, check inside the shipped with boiler) for the appropriate burner control box panel. You may need to...

  • Page 19: Siemens Lmv5

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 • Params&Display 3.2.5 SIEMENS LMV5… • AZL • Modbus 3.2.5.1 PASSCODE • Address You may need a passcode. The passcode 3.2.5.4 TRANSMISSION PARAMETERS can be dependent on the burner manufacturer.

  • Page 20: Honeywell Rm7800 Series

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 3.2.5.6 REMOTE/LOCAL 3.2.6 HONEYWELL RM7800 SERIES The AZL has an internal remote / local switch. This switch can only be operated There are two types of modules that can be from the display menus.

  • Page 21: Figure 18 - Honeywell Rm7800 Display Setup Screen

    Select: M B A D D R E S S, then ENTER. ModBus card to support the ModBus Function. 00 is the default address(Modbus off). Refer to the UCG configuration sheet (generally Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail:...

  • Page 22: Precision Digital Trident Pd765 Panel Meter

    1 to 247. – Rate must match all other bAud devices connected to UCG. Use the ↑ and ↓ keys to change rates (choices are 9600, 19200, and 38400). – Rate must match all other trdE devices connected to UCG.

  • Page 23: Setup Ucg

    BACnet MS/TP, BACnet IP, AVAILABILITY Modbus TCP, or Metasys N2 configurations on the UCG (RER). The “S0 – S3” bank of DIP • The total number of devices switches on the UCG (LER) (LonWorks) are attached to UCG (RER) cannot disabled.

  • Page 24: Bacnet Mstp Setup

    4.3.2. The node offset can be changed from Note: Never set a BACnet MSTP MAC 50,000 to 1 to 4,194,302 via the Web Address of the UCG to a value from 128 to Configurator. 255. Addresses from 128 to 255 are Slave...

  • Page 25: Modbus Tcp/Ip Setup

    BACnet device instances will be set by taking the Node_Offset found in • The Modbus RTU Node-ID’s assigned Web Configurator and adding it to to the devices attached to the UCG the Modbus Node-ID that was section 2 and will be the Modbus assigned to the device.

  • Page 26: Metasys N2

    4.2.5.1 SETTING THE NODE-ID • BACnet/IP Addressing: The BACnet The Modbus RTU Node-ID assigned to each device instances will be set by taking device attached to the UCG in section 2 will the Node_Offset found in Web be the Metasys N2 Node-ID for the field Configurator and adding it to the protocols.

  • Page 27: Lonworks

    4.2.6.2 to generate XIF Commissioning may only be performed by the LonWorks administrator. 4.2.6.2 Instructions to Upload XIF File from the UCG (LER) using Field 4.2.6.1 COMMISSIONING PROTONODE Server GUI Web Server FPC-N35 ON A LONWORKS NETWORK • Follow the steps in section 4.3.1...

  • Page 28: Setup Ucg Via Web Configurator

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 • For Windows XP 4.3 SETUP UCG VIA WEB CONFIGURATOR Go to > Through the ProtoNode Web GUI > Configurator parameters such as the Right-click on Local Area Connection Modbus Node-ID, Network Number, device >...

  • Page 29: Configure Profiles In Protonode's Web Configurator

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 4.3.2 CONFIGURE PROFILES IN PROTONODE’S WEB CONFIGURATOR • Follow the steps in section 4.3.1 • Open PC web browser and enter the default IP address of the ProtoNode 192.168.1.24 •...

  • Page 30: Figure 27 - Web Configurator Showing The Active Profiles To Select From

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Figure 27 - Web Configurator Showing the Active Profiles to Select From Once the Profile has been selected and the Modbus Node Address has been declared, click the “Add” button to activate the Profile for inclusion in the configuration.

  • Page 31: Figure 29 - Web Configurator Showing A Completed Profile Added

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Figure 29 - Web Configurator Showing a Completed Profile Added Continue this process until all devices have been added. Figure 30 - Web Configurator Showing Completed Profiles Added Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...

  • Page 32: Set Ip Address For Bacnet/Ip Via Gui

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 4.3.3 SET IP ADDRESS FOR BACNET/IP VIA GUI • Open a PC web browser, enter the default IP address of ProtoNode 192.168.1.24 and connect to ProtoNode. • The Default GUI landing page is the Web Configurator. •...

  • Page 33: Figure 32 - Changing Ip Address Via Fst Web Gui

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Figure 32 - Changing IP Address via FST Web GUI • Modify the IP address (N1 IP address field) of ProtoNode Ethernet port. • If necessary, change the Netmask (N1 Netmask field). •...

  • Page 34: Points Lists

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 5 POINTS LISTS 5.1 HONEYWELL SOLA MODBUS RTU MAPPINGS TO BACNET, METASYS N2 AND LONWORKS See Honeywell SOLA device manual for more information. FPC-N34 FPC-N35 BACnet BACnet N2 Point Lon SNVT Point Name Description...
  • Page 35 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 16 = Low pilot gas pressure 17 = High air exchanger pressure 18 = High burner air pressure Burner cycle 0-999,999 (U32) nvoBrnCycCnt_XXX SNVT_count_f count Burner run time Hours (U32) nvoBrnRunTim_XXX SNVT_count_f CH pump cycle...

  • Page 36: Seimens Rwf55 Modbus Rtu Mappings To Bacnet, Metasys N2 And Lonworks

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 5.2 SEIMENS RWF55 MODBUS RTU MAPPINGS TO BACNET, METASYS N2 AND LONWORKS See Siemens RWF55 device manual for more information. FPC-N34 FPC-N35 Point Name BACnet BACnet N2 Point Lon Name Lon SNVT Type Data Object...

  • Page 37: Siemens Lmv52 Modbus Rtu Mappings To Bacnet, Metasys N2 And Lonworks

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 5.3 SIEMENS LMV52 MODBUS RTU MAPPINGS TO BACNET, METASYS N2 AND LONWORKS See Siemens LMV52 device manual for more information. LMV52 Modbus RTU Mappings to BACnet, Metasys N2 and LonWorks Ref.

  • Page 38: Honeywell Rm7800 Modbus Rtu Mappings To Bacnet, Metasys N2 And Lonworks

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 5.4 HONEYWELL RM7800 MODBUS RTU MAPPINGS TO BACNET, METASYS N2 AND LONWORKS See Honeywell RM7800 device manual for operation. RM7800 Modbus RTU Mappings to BACnet, Metasys N2 and LonWorks Ref.

  • Page 39: Seimens Lmv 36 Modbus Rtu Mappings To Bacnet, Metasys N2 And Lonworks

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 5.5 SEIMENS LMV 36 MODBUS RTU MAPPINGS TO BACNET, METASYS N2 AND LONWORKS See Seimens LMV 36 device manual for operation. LM36 Modbus RTU Mappings to BACnet, Metasys N2 and LonWorks Ref.

  • Page 40: Precision Digital Trident Pd765 Modbus Rtu Mappings To Bacnet, Metasys N2 And Lonworks

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 5.6 PRECISION DIGITAL TRIDENT PD765 MODBUS RTU MAPPINGS TO BACNET, METASYS N2 AND LONWORKS See Precision Digital Trident PD765 device manual for operation. PD765 Modbus RTU Mappings to BACnet, Metasys N2 and LonWorks Ref.

  • Page 41: Troubleshooting

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 6 TROUBLESHOOTING 1. Data received by BMS is all zeros or blank. To fix, check the following: a. Visual observations of LEDs on ProtoNode. Section 6.1 b. Check baud rate, parity, data bits, stop bits c.

  • Page 42: Led Diagnostics For Communications Between The Ucg And Devices

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 6.1 LED DIAGNOSTICS FOR COMMUNICATIONS BETWEEN THE UCG AND DEVICES Please see the diagram below for ProtoNode FPC-N34 and FPC-N35 LED Locations. Figure 33 - Diagnostic LEDs Description The SPL LED will light if the unit is not getting a response from one or more of the configured devices.

  • Page 43: Take Diagnostic Capture With The Fieldserver Utilities

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 6.2 TAKE DIAGNOSTIC CAPTURE WITH THE FIELDSERVER UTILITIES 1. Once the Diagnostic Capture is complete, email it to sales@bryansteam.com. The Diagnostic Capture will accelerate diagnosis of the problem. 2. Ensure that FieldServer Toolbox is loaded on the PC that is currently being used, or download FieldServer-Toolbox.zip on the Sierra Monitor webpage, under Customer Care: Resource Center, Software Downloads: http://www.sierramonitor.com/customer-care/resource-center?filters=software-downloads...
  • Page 44 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 b. Select “Full Diagnostic" NOTE: If desired, the default capture period can be changed c. Click on “Start Diagnostic” Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...
  • Page 45 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 d. When the capture period is finished, the “Diagnostic Test Complete” window will appear 9. Step 2: Send Log a. Once the diagnostic test is complete, a .zip file is saved on the PC b.

  • Page 46: Specifications

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 7 SPECIFICATIONS Electrical Connections BACnet/Metasys N2/Modbus TCP/IP LonWorks RJ45 10/100 Ethernet port 10/100 Ethernet port J1-1 120 Vac line voltage 120 Vac line voltage J1-2 120 Vac return voltage 120 Vac return voltage J1-3 PE Ground...

  • Page 47: Reference

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 8 REFERENCE 8.1 WD857 Figure 34 - WD-857 Printed Circuit Board 8.2 DEVICE RTU COM SETTINGS Sola* RWF40 RWF55 LMV3… LMV5… RM7800 Protocol Modbus Modbus Modbus Modbus Modbus Modbus Baud Rate 38400 9600...

  • Page 48: Address Dip Switch Settings

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 8.3 ADDRESS DIP SWITCH SETTINGS Address Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...
  • Page 49 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Address Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...
  • Page 50 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Address Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...
  • Page 51 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Address Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...
  • Page 52 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Address Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...
  • Page 53 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Address Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...
  • Page 54 Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 Address Bryan Steam LLC, 783 North Chili Avenue, Peru, IN 46970 Web: www.bryanboilers.com Phone: 765.473.6651 Fax: 765.473.3074 E-mail: sales@bryansteam.com...

  • Page 55: Device Log

    Form: 2405 Universal Communication Gateway Reference Manual Date: 01-25-2019 Revision: 8 8.4 DEVICE LOG Modbus Side Boiler Device Node ID Record the boiler number, device name and the node id that you have assigned to each device. Copy the record and provide it to your building management station for reference.

  • Page 56: Index

    Siemens LMV5…, 18 Web Configurator, 27 Siemens RWF40, 14 Wiring Siemens RWF55, 16 Building Managment, 7 UCG, 22 Device DIP switches, 22, 23, 24, 25, 28 Boilers with WD-857 Circuit Board, 11 Honeywell RM7800, 8, 12 End of Line Termination, 11...

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