Mac Medical PS307237-1000 Instruction Manual

Fixed and adjustable height processing sinks

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INSTRUCTION MANUAL

Fixed and Adjustable Height

Processing Sinks

Installation - Operation - Maintenance - Cleaning

Read and understand all of the instructions and safety

information in this manual before operating this product.

MAN-027 Rev K

10/2022

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Page 1 INSTRUCTION MANUAL Fixed and Adjustable Height Processing Sinks Installation - Operation - Maintenance - Cleaning Read and understand all of the instructions and safety information in this manual before operating this product. MAN-027 Rev K © 2022 MAC Medical, Inc. 10/2022...
Page 2: Table Of Contents
Instruction Manual Table of Contents Summary Warnings and Cautions Icon Key Warnings and Cautions When Installing or Operating This Product Processing Sink Models General Specifications Overview of Processing Sink Components Unpacking and Inspection Instructions Sink Installation Steps Sink Placement Requirements Install Pegboard Backframe Assemble and Install Pre-Rinse Water Faucet (MMKL53-1000-AF2) Operation and Maintenance of the Pre-Rinse Spray Faucet...
Page 3: Summary
This manual covers Processing Sink models - This user manual details the installation, • Fixed Height Processing Sinks operation, maintenance and cleaning of • Adjustable Height Processing Sinks the MAC Medical Processing Sinks. This manual also contains general specifications, warnings and cautions. KEEP THIS MANUAL MAN-027...
Page 4: Warnings And Cautions Icon Key
Instruction Manual Warnings and Cautions Icon Key The following is a list identifying the various warning and caution icons used in this manual. Icon Type Icon Description Warnings (Red triangle with an exclamation point) indicates the potential for minor to severe injuries up to and including death to personnel.
Page 5: Warnings And Cautions When Installing Or Operating This Product
NOTE: This product is to be used strictly for the purpose it was designed for. If this product is used in a manner not specified by MAC Medical, the protection provided by the equipment may be impaired. MAC Medical disclaims all liability for the consequences of this product being used for purposes other than its intended design.
Page 6: Processing Sink Models
Instruction Manual Processing Sink Models Fixed Height (without hydraulic system) Sinks are available in any multiple basin configuration as required (the fixed height standard single, double and triple basins are shown here). MAN-027 www.macmedical.com...
Page 7 Instruction Manual Adjustable Height (with hydraulic system) Sinks are available in any multiple basin configuration as required (the adjustable height standard single, double and triple basins are shown here). MAN-027 www.macmedical.com...
Page 8: General Specifications
Instruction Manual General Specifications 1. Material: a. Sink basin and sink top: 14 gauge, 300 stainless steel b. Sink skirt: 18 gauge, 300 stainless steel c. H-brace: 16 gauge, 300 stainless steel d. Sink base tubing: 16 gauge 300 stainless steel 2.
Page 9 Instruction Manual 4. Power requirements (Adjustable Height Sinks Only): a. 120 Volt, 60 Hz, single phase, 15 amp GFCI protected electrical outlet, installed per local building codes, and provides protective grounding. b. Main power supply voltage fluctuation is not to exceed ±10% of the nominal supply voltage.
Page 10: Overview Of Processing Sink Components
Instruction Manual Overview of Processing Sink Components The processing sink assemblies or components to be installed or programmed are identified in the table below and will be covered in more detail in this installation manual. The illustration below shows an adjustable height triple basin sink with all the assemblies as called out in the table below.
Page 11: Unpacking And Inspection Instructions
3. Remove the plastic protective wrapping. Carefully inspect Processing Sink while unpacking. If it appears damaged or defective in any way, call your MAC Medical representative. Retain all shipping materials until the sink is completely unpacked and inspected for damage.
Page 12: Sink Installation Steps
Instruction Manual Sink Installation Steps Below is an overview of the sink installation steps. Details for the installation of the various parts will be covered in subsequent pages. 1. For adjustable height sinks, ensure that a 120V GFI outlet is accessible where the sink will be located.
Page 13: Sink Placement Requirements
Instruction Manual Sink Placement Requirements Power Source: Adjustable Height processing sinks require a power source to operate the hydraulics system. Place the sink so that its right side (where its power unit is located) is near a 120 VAC GFCI power outlet.
Page 14 Instruction Manual When placing the sink, note where the brackets for the pre-rinse faucet, spray gun, and air gun will be fastened to the wall (using wall anchors and screws supplied by others). Mount brackets to pegboard backframe if applicable. Adjustable height sinks only - for proper sink placement, a minimum distance spacing of 7/8”...
Page 15: Install Pegboard Backframe
Instruction Manual Install Pegboard Backframe BACKSPLASH LOCK BRACKET WASHER With the help of an assistant, raise pegboard backframe into position. 1. Insert the two install assist clips into the bottom two slots of each side of BACKSPLASH Detail 2 BOLT the backframe.
Page 16 Instruction Manual Outer Backframe Bracket Install (where applicable) Detail 3 & 4 Detail 3 & 4 Pegboard Backframe ONLY - Shown for reference 5. Install backframe bracket (shown in 7. Install backsplash bracket (shown in blue in Detail 3) upward into place. blue in Detail 4) upward and under backsplash lip (make sure bracket is 6.
Page 17 Instruction Manual Bolt Locations and Wire Management PLASTIC CAP circles represent bolt locations on triple basin sink. Green circles represent grommet hole locations on triple basin sink. Wire Management For pegboard backframe electronic accessories, wires can be run through: A. The top of the frame by removing the plastic cap on the top or drilling a hole in the plastic cap then run down through frame.
Page 18: Assemble And Install Pre-Rinse Water Faucet (Mmkl53-1000-Af2)
Instruction Manual Assemble and Install Pre-Rinse Water Faucet (MMKL53-1000-AF2) The Pre-Rinse Faucet comes as a kit. General Instructions for assembly and installation are: • Turn off water supply at the main source. • Hand-tighten all parts prior to tightening with a wrench. •...
Page 19 Instruction Manual IMPORTANT - DO NOT continue with Steps 2-5 until sink is moved to it’s permanent location. STEP #2 - Installation of the Add-on Faucet 5. Apply teflon tape to threads on end of short riser pipe attached to add-on faucet.
Page 20 Instruction Manual STEP #3 - Assemble and Install Wall Bracket 8. Screw off to remove pre-installed 11. Determine position of wall bracket bracket from support rod. base (wall bracket base is mounted 12” from top of backsplash with sink at it’s lowest position and centered to riser pipe) WALL BRACKET BASE...
Page 21 Instruction Manual STEP #3 - Assemble and Install Wall Bracket (continued) 12. Unscrew and remove riser pipe from 14. Install compression nut and bracket add-on faucet body. ferrule and tighten securely. RISER PIPE Top View ADD-ON FAUCET FERRULE COMPRESSSION 13. Affix wall bracket base securely to wall at position determined at step 11.
Page 22 Instruction Manual STEP #3 - Assemble and Install Wall Bracket STEP #4 - Assemble Spray Head Hook to Riser (continued) 15. Apply teflon tape to threads on both 17. Spread (open) clamp section of hook so ends of riser pipe. that it will slide over riser without marking finish of riser.
Page 23 Instruction Manual STEP #5 - Assemble Pre-rinse with Gooseneck Spring 19. Assemble Spring Retainer to Riser Pipe and tighten with wrench. This will also tighten the Riser Pipe on the faucet body. 20. Assemble Hose to spring retainer. Ensure the O-ring is in place inside of the hose coupling prior to assembly.
Page 24: Operation And Maintenance Of The Pre-Rinse Spray Faucet
Instruction Manual Operation and Maintenance of the Pre-Rinse Spray Faucet To operate the Pre-Rinse Spray Faucet - • Release the spray head lever and grip from the spray head ring. • Turn on the hot/cold water. • Squeeze the lever to run the water, or for constant running water, slip the spray head ring over the depressed lever.
Page 25: Replaceable Pre-Rinse Water Faucet Parts
Instruction Manual Replaceable Pre-Rinse Water Faucet Parts The Pre-Rinse Hot/Cold Water Faucet (H0134-10) Detail 1 Page 26 Detail 2 Page 27 Item # Part # Description MM-KL50-Y002-FS Spray Head Assembly (see Detail 1) MM-KL50-Y004-44 Hose Assembly with Grip (44” LG) MM-KL50-X032 Spring Retainer MM-K50-Y020-Z...
Page 26 Instruction Manual Detail 1 - Spray Head Assembly (MM-KL50-Y002-FS) The Spray Head comes pre-assembled. The various parts are shown here. Item # Part # Description MM-KL50-Y027 Button Valve Assembly MM-K50-X016-SP Spray Handle with Screw Assembly MM-KL50-X025 Grip MM-K50-X017 Holding Ring MAN-027 www.macmedical.com...
Page 27 Instruction Manual Detail 2 - Base Faucet Assembly (MM-KL53-Y001) In the Pre-Rinse Faucet Assembly, the Base Faucet comes (along with handles and hot/cold valves) pre-assembled. The Hot/Cold Valve Assemblies and the Handle Replacement can be ordered separately. These components are also replacements for MM-KL55-Y001-Z (Add-on Faucet).
Page 28: Assemble And Install Air Gun Kit (Pskt-04)
Instruction Manual Assemble and Install Air Gun Kit (PSKT-04) STEP #1 - Air Gun Base Assembly Install Air Gun Base as shown. BUSHING Shut-off AIR/WATER GUN Valve BACKSPLASH PLUMBING KIT SINK BACKSPLASH BUSHING 1. Install Air Gun Base through hole in sink backsplash and secure to air/water gun backsplash plumbing kit.
Page 29 Instruction Manual IMPORTANT - DO NOT continue with Steps 2-3 until sink is moved to it’s permanent location. STEP #2 - Attach Upper Hose 3. Attach a hose end into the bushing in the Shut-off Valve. 4. Attach the other hose end into the back of the Air Gun.
Page 30 Instruction Manual STEP #3 - Attach Air Gun Bracket to Wall Use wall anchors and screws to mount the air gun tip bracket to the wall. Mount bracket 15” from top of backsplash to top of bracket. Qty needed: 2 screws and 2 anchors for the air gun tip bracket.
Page 31 Instruction Manual Air Gun Tips Five tips come in the kit for use with the air gun. These are: • High Volume Booster Tip • Rubber Tip (Maximum usage pressure: 30 PSI) • Screen Tip • Star Tip • Needle Tip (Maximum usage pressure: 30 PSI) How to Insert and Remove Gun Tips from the Air Gun To Insert - Insert single grooved end of tip through the blue ring collar of the air gun until it...
Page 32: Replaceable Air Gun Kit Parts
Instruction Manual Replaceable Air Gun Kit Parts Air Gun Kit (PSKT-04) The Air Gun comes in a kit and is for connection to Air lines ONLY. See the parts list below for the contents of the kit. Item Part # Description H0133 Blow Gun with Tips (5 tips)
Page 33: Using And Cleaning The Air Gun
Instruction Manual Using and Cleaning the Air Gun Kit 1. Before using, make sure the air gun tip is firmly attached on the gun. 2. Make sure the supply valve (attaching the Air gun to the supply) is open. 3. Operate the air gun by pressing on the trigger lever. CAUTION: Do not point the air gun toward the body.
Page 34: Assemble And Install Water Gun Kit (Pskt-05)
Instruction Manual Assemble and Istall Water Gun Kit (PSKT-05) STEP #1 - Water Gun Base Assembly Install Water Gun Base on backsplash BUSHING as shown. Shut-off AIR/WATER GUN Valve BACKSPLASH PLUMBING KIT SINK BACKSPLASH BUSHING 1. Apply teflon tape to threads 2.
Page 35 Instruction Manual IMPORTANT - DO NOT continue with Steps 2-4 until sink is moved to it’s permanent location. STEP #2 - Attach Upper Hose and Water Gun 4. Insert hose into the bushing. 5. Apply teflon tape to threads on bushing. 6.
Page 36 Instruction Manual STEP #3 - Assemble Water Gun Tip Bracket A. Peel tape backing off bottom of Tip Holder and firmly press down on Water Gun Bracket to secure both parts together. B. Insert the eight Tip Attachments onto the retaining posts of the Tip Holder. TIPATTACHMENTS TIP HOLDER WATER GUN...
Page 37 Instruction Manual STEP #4 - Attach Water Gun Bracket to Wall Use wall anchors and screws to mount the water gun tip bracket to the wall. Mount bracket 15” from top of backsplash to top of bracket. Qty needed: 4 screws and 4 anchors for the water gun tip bracket. Anchor and screw shown here is an example only.
Page 38 Instruction Manual Tip Attachments and Their Purpose Purpose Water jet pump for suction cleaning For bottles and Erlenmeyer flasks For Measuring and blood pipettes For syringes and cannulas with record cone For syringes and cannulas with Luer cone Spray Jet for rapid instrument cleaning For drainage tubings For catheters, valves, etc.
Page 39: Safe Use Of The Water Gun
Instruction Manual Safe Use of the Water Gun 1. Prior to operation, make sure all tip attachments are properly seated on the safety cone by firmly pushing them all the way down on the gun tip. Insert Tip Safety Cone CAUTION: Maximum water pressure allowed for use with this equipment is...
Page 40: Replaceable Water Gun Kit Parts
Instruction Manual Replaceable Water Gun Kit Parts Water Gun Kit (PSKT-05) The Water Gun comes in a kit and is for connection to water lines. See the parts list below for the contents of the kit. Item # Part # Description H0201-06 Water Gun &...
Page 41: Cleaning Instructions For The Water Gun
Instruction Manual Cleaning Instructions for the Water Gun • The Black Grip on the Water Gun must be cleaned only with warm water and a mild detergent. • It is not necessary to perform quality checks on the water supply, but when using the Water Gun for water applications, the user should not use demineralized water.
Page 42: Assemble And Install Di Water Faucet (Pskt-03)
Instruction Manual Assemble and Install DI Water Faucet (PSKT-03) SINK BACKSPLASH DI FAUCET BACKSPLASH PLUMBING KIT 1. Install DI Water Faucet body through hole in sink backsplash to DI faucet backsplash plumbing kit. 2. Install the gooseneck to the faucet body. 3.
Page 43: Replaceable Di Water Faucet Parts
Instruction Manual Replaceable DI Water Faucet Parts DI Water Faucet (PSKT-03) PSKT-03 - Entire Kit Item # Sales # Description H0132-02 Faucet Kit Including Base & Items 1A-1J MM-B-0198 Serrated Tip MM-001051-45 Washer MM-009538-45 Swivel Washer MM-011429-45 Swivel Sleeves MM-001074-45 O-Ring MM-014200-45 Star Washer,...
Page 44: Assemble And Install Gooseneck Water Faucet (Pskt-02)
Instruction Manual Assemble and Install Gooseneck Water Faucet (PSKT-02) SINK BACKSPLASH AIR/WATER GUN BACKSPLASH PLUMBING KIT 1. Install the gooseneck to the faucet body. 2. Install Water Faucet through holes in sink backsplash to water faucet backsplash plumbing kit. 3. Apply teflon tape to pipe threads. 4.
Page 45: Replaceable Gooseneck Water Faucet Parts
Instruction Manual Replaceable Gooseneck Water Faucet Parts Gooseneck Water Faucet (PSKT-02) PSKT-02 - Entire Kit Item # Sales # Description H0192-14 Faucet Kit Including Base & Items 1A-1G MM-KL54-Y001-XZ Faucet Body Assembly MM-KL50-Y007 Hot Valve Assembly MM-KL50-Y006 Cold Valve Assembly MM-K50-0110 Lever Handle Replacement Kit W/Screw MM-KL50-X132...
Page 46: Foot Levelers (H0090-05-03) And Floor Anchor (S02212-26-Psfa)
Instruction Manual Foot Levelers (H0090-05-03) and Floor Anchor (S02212-26-PSFA) After the sink is assembled, the water/air lines connected and the sink located in its permanent location, level the sink and secure it to the floor. There are four foot leveler locations as circled in red.
Page 47: Fixed Height Sink Waste Drains
Instruction Manual Fixed Height Sink Waste Drains Fixed height processing sinks come with the Standard Waste Drain Basket pre-installed (Part # H0150 pictured below) or optional lever handle waste drain (Part # H0142 pictured below) Note: No drain piping comes pre-installed with fixed height sinks. This is the responsibility of the installer.
Page 48: Adjustable Height Sink Waste Drains
Instruction Manual Adjustable Height Sink Waste Drains Adjustable height processing sinks can be equipped with pre-installed standard waste drains or optional lever handle waste drains. PVC trap adapters are standard, but can be upgraded to copper with either drain type. As needed, parts for the Waste Drain Assemblies can be ordered.
Page 49: Connection To Drain (Adjustable Height Sinks)
Instruction Manual Connection to Drain (Adjustable Height Sinks) Attach P-trap to drain line, then connect P-trap to either floor or wall drain. Contractor must provide the P-trap and make all drain connections in accordance with local codes. The example below shows a single section drain line for the triple basin processing sink. Drain Line To P-trap MAN-027...
Page 50: Air And Water Connections
Instruction Manual Air and Water Connections Note: All water and air connections are to be completed per local codes. Connection Procedure (going left to right in the back view illustration below. The example here is for a triple basin processing sink): DI Faucet Connect the incoming water/treated water line hose rated 145 PSI Connect the incoming cold water for the gooseneck faucet...
Page 51: Adjustable Height Sinks Only - Control Panel Technical Data
Instruction Manual Adjustable Height Sinks Only - Control Panel Technical Data The Control Panel feature is available only for Adjustable Height Processing Sinks to operate the hydraulics. Features Electrical Specifications 4 Memory Positions Primary Voltage 120V, 10A Digital Display of the Height Engine Voltage 24 VDC Overload Protection Nominal Rating Approximately 340 VA...
Page 52: Adjustable Height Sinks Only - Control Panel Setup And Operation
Instruction Manual Adjustable Height Sinks Only - Control Panel Setup and Operation Position keys Display Drive Down Memory Key At the first power-on, follow these steps: Note: US customers will see the values in the display in terms of US Inches. European customers will see display values in terms of EU Centimeters.
Page 53 Instruction Manual Approaching a stored position This function is designed to approach a stored position. → Press one of the buttons The system approaches and stops at the stored position. Setting the shown height on the display The displayed height can be adjusted with this feature. Drive to any desired height and press the button (Save).
Page 54 Instruction Manual Programming a replacement/reset control panel After a PCB Enclosure Assembly has been installed or reset, it must be programmed. The display is flashing «068» (US – 110 V version «027») Press the button to drive to the desired lower end position (or to the under block position). The system moves downwards at half speed.
Page 55: Adjustable Height Sinks Only - Maximum/Minimum Height Levels
Instruction Manual Adjustable Height Sinks Only - Maximum/Minimum Height Levels The minimum height clearance from the floor for the adjustable height sink is 32.5 inches. 32.5” The maximum extended height clearance from the floor for the adjustable height sink is 39.5 inches. 39.5”...
Page 56: Adjustable Height Sinks Only - Replacing The Pcb Enclosure Assembly
Instruction Manual Adjustable Height Sinks Only - Replacing the PCB Enclosure Assembly Item # Part # Description PCB-001-ASM Kit PCB Enclosure Assembly with Power Cord H0012-01 Screw, Self Tapping, 8-32 X 1/2” 3 Removing the Existing Memory Control Pad To remove an existing PCB Enclosure Assembly due to damage and replace it with a new one: 1.
Page 57 Instruction Manual Installing New PCB Enclosure Assembly 1. Position the replacement PCB Enclosure Assembly (shown in blue) under the front edge of the sink. Align the three holes of the PCB Enclosure Assembly top with holes in the mounting bracket (shown in green).
Page 58: Instructions For Cleaning Stainless Steel Processing Sinks
Instruction Manual Instructions for Cleaning Stainless Steel Processing Sinks Stainless Steel Sinks must be cleaned on a regular basis to prevent any unnecessary damage to the stainless steel surfaces. When cleaning Stainless Steel Sinks, make sure to use the proper approved cleaning agents and cleaning materials.
Page 59: Index
Instruction Manual Index Pre-Rinse Hot/Cold Water Faucet Air Gun Add-on Faucet and Body Air Inlet Assy, Hose Connections 28 Installation 19 Parts List 32 Base Faucet Tips Installation 18 Insertion & Removal 31 Parts List 27 Use and Cleaning 33 Gooseneck Spring, Assembly 23 Hook Assembly, Installation 22 Operation and Maintenance 24...
Page 60: Limited Lifetime Warranty
MAC Medical does not warranty any freight damage to or from the factory. It is the customer’s responsibility to inspect the product for packaging damage before signing the BOL.

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