Summary of Contents for K&M KM-QD-G
- Page 1 上海标星科技发展有限公司 K&M Technologies Ltd. User’s Manual Model: KM-QD-G • Website：www.knmsonic.com • Email: mfrlucy@vip.163.com • Tel: +86 0512 - 57403727...
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Page 2: Table Of Contents
上海标星科技发展有限公司 K&M Technologies Ltd. Contents 1.Preface ..............................3 2.Precautions: .............................. 3 3.Installation Place ............................5 4.Power Supply ............................5 5.Port connections ............................9 6.MODBUS communication protocol(MODBUS_RTU, 8/N/1, Slaver) ............11 7.How to Set Parameters for Continuous Welding? ..................14 8.Display interface ............................. 17 8.1 LCM (12864)LCD display interface ....................17 8.11 Start Page ........................... -
Page 3: Preface
上海标星科技发展有限公司 K&M Technologies Ltd. 1.Preface Dear users, Thank you for using SONIC ultrasonic systems, a smart, digital control ultrasonic power supply developed by our company. Before using this product, please read this manual carefully and be familiar with the operation regulations and parameter scopes. Only Professional technicians or trained personnel can commission or maintain this product. - Page 4 上海标星科技发展有限公司 K&M Technologies Ltd. The generator shall be installed in correct direction to assure firmness without loosening. Power supply specs must meet the demand of the generator. Select generators as per the load specs (such as frequency, power, etc. ). On-load high frequency driving cables and the temperature sensor cables shall not be too long, and shall not be rolled up, otherwise the temperature will go up to affect the accuracy.
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Page 5: Installation Place
上海标星科技发展有限公司 K&M Technologies Ltd. 3.Installation Place The generator will produce heat during work, over-heat will lead to over-heat protection (see details in “Over-heat malfunction”, so we used strong cooling system. The distance between generator vent port and other obstacles shall be kept in 10cm. The temperature shall not exceed 40℃... - Page 6 上海标星科技发展有限公司 K&M Technologies Ltd. • Website：www.knmsonic.com • Email: mfrlucy@vip.163.com • Tel: +86 0512 - 57403727...
- Page 7 上海标星科技发展有限公司 K&M Technologies Ltd. • Website：www.knmsonic.com • Email: mfrlucy@vip.163.com • Tel: +86 0512 - 57403727...
- Page 8 上海标星科技发展有限公司 K&M Technologies Ltd. Note 1: Select “Press ” start mode, the port response time will be delayed 30mS to remove the trembling, and in the continuous mode, the port will be self-locked, other ports will be inching type. Select “PLC” start mode, the port will respond quickly and the port will be inching type. Note2: For programmed machine with “Press Button”...
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Page 9: Port Connections
上海标星科技发展有限公司 K&M Technologies Ltd. 5.Port connections Input port Control mode Press button PLC output port Relay Generator Internal circuit External control Working status output port Control mode PLC input port Relay Generator Internal circuit External control Attention: The maximum driving current for 24V power supply input is 1A. Signal cables shall be screened type with diameter 0.3mm , length shall not exceed 6meters. - Page 10 上海标星科技发展有限公司 K&M Technologies Ltd. Amplitude control Power Frequency Generator Internal circuit Insulation/convert circuit External control Attention: For the Analogue quantity input/output port, an insulation/convert circuit must be added externally. Communication port Generator Internal circuit External control Attention: RS485 communication port shall be insulated and the twisted-pair wire shall be screened in strong interference place.
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Page 11: Modbus Communication Protocol(Modbus_Rtu, 8/N/1, Slaver)
上海标星科技发展有限公司 K&M Technologies Ltd. 6.MODBUS communication protocol(MODBUS_RTU, 8/N/1, Slaver) 01H function code: read the coil status IP type 0X, scope:0x0-0x15 0x0: ultrasonic working 0x3: welding horn adjustment 0x1: frequency search 0x4:trigger calibration 0x2: ultrasonic check 0x5: clear count to zero 02H function code: reading input status IP type: 1x, scope:1xX1000-1xX1015 1x0: Operation status... - Page 12 上海标星科技发展有限公司 K&M Technologies Ltd. 4x29:factory commissioning 4x30 lower limit for constant amplitude comparison 4x31:upper limit for constant amplitude comparison 4x32: introduce compensation frequency 4x33: start method 04H function code: reading input register IP type: 3x, scope: 3x0-3x11 3x0: external control amplitude 3x5: real-time frequency 3x1:internal PWM value 3x6:ultrasonic energy(double-bit)
- Page 13 上海标星科技发展有限公司 K&M Technologies Ltd. Indicators: READY: ready to use Mvt: Hold status H.F.: Ultrasonic working status OVL: overload ERROR: malfunction of the system Increase (Note1), number increase or go left or go up decrease (Note1), number decrease or go right or go down Enter (Note2), to confirm parameter settings or hold longer to exit...
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Page 14: How To Set Parameters For Continuous Welding
上海标星科技发展有限公司 K&M Technologies Ltd. Note1: press this key to move the cursor to select the function icon or parameters needed,then confirm for adjustment. Press this key can also adjust the values. Hold longer to speed up the adjustment. For programmed model, hold this key longer on the main page,“clear count to zero”menu will appear. - Page 15 上海标星科技发展有限公司 K&M Technologies Ltd. Step 1: Press Enter key to enter into Factory Setting, Press + key to input password: 2005. Step2: Press downward key to select Mode Type: Press the Upward or Downward key again to choose [Standard] (change Auto to Standard). •...
- Page 16 上海标星科技发展有限公司 K&M Technologies Ltd. Step3: Press downward key to select IO type: Press the Upward or Downward key again to choose [PLC) (change[ Key] to [PLC]), press Enter again to confirm, and then Search key. Step 4: Press the Upward or Downward key to select Setting icon on the display, and press Enter to confirm.
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Page 17: Display Interface
上海标星科技发展有限公司 K&M Technologies Ltd. 8.Display interface 8.1 LCM (12864)LCD display interface 8.11 Start Page After turning on the power, machine model, rated power, rated frequency, software version and manufacture date,etc will be displayed. Attention: Some functions may be forbidden in a different mode. For changing application functions, please consult our company. -
Page 18: Work Page
上海标星科技发展有限公司 K&M Technologies Ltd. 8.12 Work Page Ultrasonic work or test shall be started after “Ready” displays. It will display work frequency, amplitude, ultrasonic time, ultrasonic energy, power, work status and over-limit alarm in real time. a. Press and hold ENTER key to check ultrasound and assess the welding horn resistance. The smaller the resistance value is, the better for ultrasonic weld result. -
Page 19: Function Menu
上海标星科技发展有限公司 K&M Technologies Ltd. Clear count to Zero On the Main Page, concurrently pressing the Plus/Minus key to go into the menu for clearing the count to zero; press ENTER key to clear the count to zero, and press RESET key to cancel the clearing. -
Page 20: Parameter Setting
上海标星科技发展有限公司 K&M Technologies Ltd. Attention: After enter into Function Menu or Parameter Setting Menu, the ultrasonic system cannot be started by pressing the start button, but external port can be started normally for easy parameter adjustment. 10.Parameter setting 10.1 Amplitude setting: The ultrasonic work amplitude can be adjusted between 10-100%, with variation of 1%. -
Page 21: Parameter Setting
上海标星科技发展有限公司 K&M Technologies Ltd. 10.2 Parameter setting: The work process operation parameters can be programmed. a. Continuous work mode: the ultrasonic time can be adjusted to 0-99minutes 59seconds. b. For Time mode, the ultrasonic time scope is 0-9.99S. c. For Energy mode, ultrasonic energy scope is 0-50000J. d. -
Page 22: Protection Function
上海标星科技发展有限公司 K&M Technologies Ltd. i. Shake off amplitude: Second time ultrasonic start amplitude will be adjustable at 10-100%. j. Shake off time: Secondary ultrasonic start time will be adjustable at 0-9.99S. It is prohibited to set at “0” for second time ultrasonic start. k. - Page 23 上海标星科技发展有限公司 K&M Technologies Ltd. Protection function. The ultrasonic operation control and protection parameters can be programmed. Password is “1962”. a. Protection Sensitivity: Protecting response speed, it is more sensitive when the value is smaller. For some occasionally happened protection, this value can be increased properly. b.
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Page 24: Factory Default Setting
上海标星科技发展有限公司 K&M Technologies Ltd. f. Band width: frequency search scope is set together with the selection of the search direction to get the best peak point or reduce the search time. The default factory setting is the maximum band width. g. -
Page 25: Factory Setting Menu
上海标星科技发展有限公司 K&M Technologies Ltd. a. Authority to set: select “Administer”, all the operation parameters for operators cannot be set to avoid random change by operators. b. System Language: Chinese and English. c. Voltage: please check the power supply voltage to see if it is normal. 12.2 Factory setting menu •... -
Page 26: Operation Parameter Verification Menu
上海标星科技发展有限公司 K&M Technologies Ltd. a. Amplitude mode: three modes: fixed, analog quantity, control in stages. Fixed: the amplitude keeps the same during the ultrasonic welding process; Analog quantity: to adjust the amplitude by external analog quantity; Control in stages: during ultrasonic welding process, the Stage A amplitude will be applied first, then stage B. -
Page 27: Grid Voltage Is Abnormal
上海标星科技发展有限公司 K&M Technologies Ltd. Possible causes: Users adjusted the control board or other applications without permission from the supplier; Solution: Contact supplier. 13.3 Grid voltage is abnormal Possible causes: Protection alarm caused by low grid voltage; Power supply lines are not in good contact or cannot meet the requirement. Solutions: Add voltage stabilization device;... - Page 28 上海标星科技发展有限公司 K&M Technologies Ltd. Frequency exceeds limits Possible causes: Welding horn temperature is too high, which caused the frequency deviation and exceeds the maximum work band width; Welding horn is loose or damaged, which caused the failure of the frequency lock. Solutions: Cool down the welding horn to normal temperature scope;...
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Page 29: Power Supply Specifications
上海标星科技发展有限公司 K&M Technologies Ltd. 14.Power supply Specifications (Table 2) Model SONIC750-XX SONIC1000W-XX SONIC1500W-XX SONIC2000W-XX SONIC300-XX 30KHZ 30KHZ 15KHZ SONIC4000-XX 15KHZ 15KHZ 35KHZ 35KHZ 20KHZ 15KHZ 20KHZ 20KHZ 40KHZ 40KHZ 30KHZ VOLTAGE 220V+/-10%, 50-60Hz 2.4A 3.2A 4.8A 6.5A 9.6A 12.9A 750W 1000W 1500W 2000W... -
Page 30: Principle For Coding
上海标星科技发展有限公司 K&M Technologies Ltd. 15.Principle for coding: Each model of SONIC series of ultrasonic generators has a specified model number, which is helpful to choose the related parts. For example: SONIC2000WA-20, which will be printed on the plate of the generator, it means: the product SONIC digital ultrasonic generator, Type A table generator with rated power 2000W, rated frequency 20.0Khz. -
Page 31: Application Example Pictures And Setting
上海标星科技发展有限公司 K&M Technologies Ltd. Guide-rail is optional for installing the generators Table type A Table type B Suspension type C Wall type D Attention: in order not to affect the cooling effect, when multiple generators are installed in one line, the distance between each other shall be not less than 5cm. When multiple generators are installed vertically, the distance between each other shall be not less than 10cm. -
Page 32: Non-Standard Machine-External Plc Control (Standard)
上海标星科技发展有限公司 K&M Technologies Ltd. Setting: 1. Select “standard” mode. 2. Select “Press button”mode.3. Select Time mode and set ultrasonic welding time (it is invalid when the value is zero, maximum work time is 10s). 3. Set cooling time (when it is set at Zero, the function is forbidden). 17.2 Non-standard machine-External PLC control (standard) Setting: 1. - Page 33 上海标星科技发展有限公司 K&M Technologies Ltd. Setting: 1. Select “Programmed” machine mode. 2. Select “Press button” start mode. Attention: Internal interface of the generator supports all the basic operations for plastic welder. If a better interface is needed, external touch screen HMI can be connected. When the delay time is set at Zero, it is pressure trigger for starting the ultrasonic system.
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Page 34: Interface Of Generator With Built-In Plc
上海标星科技发展有限公司 K&M Technologies Ltd. 18.Interface of generator with built-in PLC Indicator: For the indicators on the panel, please refer to P11 for “Interfaces” Press buttons Return to previous page Frequency searching or reset after malfunction (remark 1) Setting button, goes to parameter setting Testing button, ultrasonic testing Or enter into next page Welding horn adjusting button... - Page 35 上海标星科技发展有限公司 K&M Technologies Ltd. Date and time Status of operation Freq. Counts: Quality: Ampl. Time verification Vibration time Energy Energy verification Power Parameter setting: for adjusting operation parameters. See details in “Function menu/parameter setting” Protection function: Verification password is 2005. See details in “Function menu/protection function”.
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Page 36: Quality Assurance
上海标星科技发展有限公司 K&M Technologies Ltd. Factory setting: verification password is 1234. See details in “Function menu/factory setting”. Constant amplitude verification: verification password is 8080. See details in “Function menu/operational parameter verification”. 19.Quality Assurance This warranty is designed for the generator itself, and the start time for the warranty is the date when the generator is shipped out.
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