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Innerspec ROLLMATE Installation Instructions Manual

Mill roll inspection system
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ROLLMATE Mill Roll Inspection System
Installation Instructions – RM-B22
© 2022 Innerspec Technologies, Inc.
All Rights Reserved
This Material May Not Be Published, Rewritten,
or Redistributed Without Express Permission
RM-B22
Page 1 of 32
ISO 9001:2015 Registered

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  • Page 1 Americas - US, Mexico Europe - Spain, UK Asia - China www.innerspec.com ROLLMATE Mill Roll Inspection System Installation Instructions – RM-B22 © 2022 Innerspec Technologies, Inc. All Rights Reserved This Material May Not Be Published, Rewritten, or Redistributed Without Express Permission...

  • Page 2: Table Of Contents

    ROLLMATE Positioner Test Head Connections ..............11 4.2.3. ROLLMATE Positioner Instrumentation Connections ............12 4.2.4. ROLLMATE Control Cabinet Connections from Positioner ........... 13 Appendix A: Weldment Faceplate ......................18 Appendix B: Remote Cabinet Adapter Plate ..................19 Appendix C: Electrical Installation ......................20 Appendix D: Electrical Schematic ......................

  • Page 3: Introduction

    The Installation splits in to two main areas, the Mechanical installation, which uses the installation document provided to ensure that the ROLLMATE is mounted on the roll centerline and that the required roll diameter range is met. The electrical installation which covers the installation of the wires between the ROLLMATE Positioner, Items 1 through 3 depending on the positioner length, Control cabinet item 4, and the Grinder.

  • Page 4: Party Responsibilities

    Rotation Count sensor to Control Cabinet • Providing a 4-20mA signal to the ROLLMATE for location of the carriage Z-axis. If no signal can be provided by the customer, Innerspec can provide a Z-axis encoder to be installed by the customer. •...

  • Page 5: Rollmate Mechanical Installation

    ROLLMATE system. 3.1. ROLLMATE Positioner Installation The ROLLMATE Positioner comes in three different lengths, after the initial site visit the length appropriate for the customer’s installation would be specified. The positioner mounts to mounting weldment face plate, part number 001F4068, see appendix A for the drawing of this weldment face plate.

  • Page 6: Rollmate Control Cabinet Installation

    SHCS to ensure that the test head is secure. It may be necessary to repeat this several time to get the desired alignment. The ROLLMATE Positioner has two mounting options as shown below; the mounting option for the customer’s installation will be shown in the installation document.
  • Page 7 Depending on the customer’s installation, it may be necessary to move the cabinet cooler to the other side of the Control cabinet. The Control cabinet has been pre-machined to accept the cabinet cooler on either side. Figure 6. The ROLLMATE Pedestal Mounted Control Cabinet Figure 7. The ROLLMATE Control Cabinet Floor Plate RM-B22...

  • Page 8: Wall Mounted Control Cabinet Installation

    3.2.3. Optional Remote Display Cabinet Installation If the customer has chosen to separate the ROLLMATE display from the control cabinet, a KVM will be included along with a remote display cabinet. The optional remote display cabinet is shown Figure 9 below.

  • Page 9: Rollmate Z-Axis Encoder Installation

    3.3. ROLLMATE Z-axis Encoder Installation When the ROLLMATE system is fitted to a grinder where the customer cannot provide the Z-axis directly from the grinder or the customers PLC, it is necessary to install a linear position encoder to measure the position of the grinder carriage.

  • Page 10: Rollmate Electrical Installation

    For reference an electrical installation diagram, number 385D0106, is shown in appendix C. 4.1. ROLLMATE Control Cabinet Electrical Installation The power for the ROLLMATE Control cabinet should be connected to the group of three terminals on the left-hand side of the terminal rail, as illustrated in figure 12, below.

  • Page 11: Rollmate Positioner Electrical Installation

    ROLLMATE Installation Instructions 4.2. ROLLMATE Positioner Electrical Installation The ROLLMATE Positioner has a number of electrical items that connect to various parts of the positioner system. Innerspec representatives are to make the final connections for the following connections. Details of these connections are described for reference or for future needs in the event cables are damaged or equipment is repositioned after initial installation.

  • Page 12: Rollmate Positioner Instrumentation Connections

    The positioner instrumentation has four cables; two are standard 4 pin M12 female cord set, one 8 pin M12 Industrial Ethernet cord set and the position encoder cable, Innerspec part number 232A1123. All four cables pass through a large 4-cable gland on the side of the motor cabinet and connect to the appropriate connection on the positioner instrumentation.

  • Page 13: Rollmate Control Cabinet Connections From Positioner

    Figure 15 below shows the electrical panel layout. Figure 15. The ROLLMATE Control Cabinet Electrical Panel Layout 4.2.4.1. Motor Connections from Positioner The 4-pin motor power and the 15-pin motor feedback/encoder cables connect directly to the motor drive as illustrated in Figure 16, below.
  • Page 14 ROLLMATE Installation Instructions The 2-pin motor brake connect connects to terminal 65 on the terminal rail as illustrated in Figure 17 below. Figure 17. Positioner Motor Brake Control Cabinet Connections 4.2.4.2. Test Head Sensor Connections from Positioner The C1 connection connects the right & left-hand roll sensor, to the 13 & 15 terminals as illustrated in Figure 18 below.
  • Page 15 ROLLMATE Installation Instructions The C2 connection connects the Top and Bottom roll sensor, to the 17 & 19 terminals as illustrated in Figure 19 below. Figure 19. Positioner Sensor Cable C2 Control Cabinet Connections The C3 connection connects the Lower and Upper drive limits to the 21 & 22 terminals as illustrated in Figure 20 below.
  • Page 16 ROLLMATE Installation Instructions The C4 connection connects the Right and Left side crash sensor to the 23 & 24 terminals as illustrated in Figure 21 below. Figure 21. Positioner Sensor Cable C4 Control Cabinet Connections The SOL1 connection connects the Water Solenoid to the 40 terminal as illustrated in Figure 22 below.
  • Page 17 ROLLMATE Installation Instructions 4.2.4.3. Instrumentation Connections from Positioner The POWER is a standard female M12 cord set which powers the positioner instrumentation and connects to the two pairs of 500 & 504 terminals as illustrated in Figure 23 below. Figure 23. Positioner Instrumentation Control Cabinet connections The ROTATION is a standard female M12 cordset which connects the signal from the rotation sensor or the grinder to the positioner instrumentation and connects to the 28 &...

  • Page 18: Appendix A: Weldment Faceplate

    ROLLMATE Installation Instructions 5. Appendix A: Weldment Faceplate RM-B22 Page 18 of 32 ISO 9001:2008 Registered...

  • Page 19: Appendix B: Remote Cabinet Adapter Plate

    ROLLMATE Installation Instructions 6. Appendix B: Remote Cabinet Adapter Plate RM-B22 Page 19 of 32 ISO 9001:2008 Registered...

  • Page 20: Appendix C: Electrical Installation

    Installation Instructions 7. Appendix C: Electrical Installation RM-B22 Page 20 of 32 ISO 9001:2015 Registered...
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  • Page 26: Appendix D: Electrical Schematic

    ROLLMATE Installation Instructions 8. Appendix D: Electrical Schematic RM-B22 Page 26 of 32 ISO 9001:2008 Registered...
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