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MINDS-i® PRODUCT SAFETY INFORMATION When safety precautions are followed, your MINDS-i® system will provide years of enjoyment. Use care and good sense at all times when operating this product. Failure to use your system in a safe, sensible manner can result in injury or damage to property. You and you alone must insure that the instructions are carefully followed and all safety precautions are obeyed.
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Washington State address, MINDS-i® will calculate the sales tax when the order is processed and call or email the customer with the new amount. All prices, materials, design, color, contents included with a product and product specifications are subject to change without notice.
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CONNECTOR ASSEMBLY AND USAGE HELPFUL INSTRUCTIONAL VIDEOS AVAILABLE AT: www.mindsieducation.com 1.5-LOCK 2-LOCK 3-LOCK PANEL-LOCK 2-ROTATE 3-ROTATE...
MARZ ROVER & LUNAR ROVER BUILD STEPS UAV AIRFRAME BUILD----------------------------------------------------------9 MOTOR POD ASSEMBLY----------------------------------------------------10 CHOOSE YOUR FRAME-----------------------------------------------------12 MOUNTING YOUR FLIGHT ELECTRONICS--------------------------------------19 WIRING THE FLIGHT CONTROLLER ---------------------------------------------20 UAV WIRING DIAGRAM----------------------------------------------------21 UAV COMPETITION KIT JUMPER--------------------------------------------24 FLIGHT CONTROLLER PROGRAMMING----------------------------------------------25 CALIBRATING SENSORS---------------------------------------------------28 CALIBRATING ESC’S-----------------------------------------------------30 UPLOAD UAV CODE-------------------------------------------------------31...
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PART IDENTIFICATION REFERENCE Due to variance in manufacture some parts may differ in shape and color from those pictured in this manual. WIRES For a 2 or 3 wire plug the lightest wire is the signal and the darkest wire is the ground. Colors may NOT match those pictured in the diagrams.
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WIRING GUIDE FOR ELECTRONICS USE FOR STEPS: 07-09 & 17 - 21...
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MOTOR CASE A MOTOR CASE B 6x12x4mm BEARING MOTOR SHAFT 58T 32P SPUR GEAR #4-40 x 3/8” SCREW #4-40 NUT...
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Be sure to align the set screw with the flat spot on the motor shaft. Then, tighten the pinion set screw. 5,000 RPM MOTOR 10T 32P PINION GEAR PINION SET SCREW Mount the pinion gear flush with the end of the motor shaft.
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M3x6mm SCREW M3 WASHER DO NOT TIGHTEN! #4-40 x 3/4” SCREW #4-40 NUT #4 WASHER...
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Adjust motor screws until gears mesh smoothly, then tighten. Tighten both screws after gears mesh. Check that the gears mesh. The motor case with the encoder is pre-assembled.
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PINION GEAR 6x12x4mm BEARING DIFFERENTIAL CASE 10x15x4mm BEARING...
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MARK THE SIDE THE RING GEAR IS ON FOR FUTURE REFERENCE. PUT THE SCREW HEADS ON THE SAME SIDE AS THE RING GEAR TO MARK IT. #4-40 x 3/4” SCREW #4 WASHER #4-40 NUT Repeat steps 1 - 5: x2...
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CENTER DIFFERENTIAL ASSEMBLY RING GEAR DIFFERENTIAL CARRIER CARRIER SHAFT CARRIER SCREW OUTPUT GEAR SHAFT SPIDER GEAR...
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PINION GEAR 6x12x4mm BEARING CENTER DIFFERENTIAL CASE 10x15x4mm BEARING...
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MARK THE SIDE THE RING GEAR IS ON FOR FUTURE REFERENCE. PUT THE SCREW HEADS ON THE SAME SIDE AS THE RING GEAR TO MARK IT. #4-40 x 3/4” SCREW #4 WASHER #4-40 NUT...
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FRONT AXLE 6-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW...
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AXLE HOUSING STEERING BRACKET 1.5-LOCK STEERING BAR STEERING PLATE #4-40 x 3/8” SCREW...
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SIDE VIEW RING GEAR IS ON THIS SIDE AXLE HOUSING SERVO MOUNT TRANSITION TOP VIEW SCREW HEAD 3-LOCK HS-485HB SERVO SERVO BUSHING SERVO BUSHING SLEEVE...
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#2-32 x 5/8” SCREW #2 WASHER INSERT THE ROD END BALL FIRST 12-BEAM 90mm SHOCK #4-40 x 1-3/8” SCREW #4 WASHER ROD END BALL CLEARANCE THREAD INTERFERENCE THREAD ADAPTER ADAPTER...
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ASSEMBLE THE ENDS FIRST 12-BEAM FRONT WHEEL HUB FRONT WHEEL KNUCKLE 3-ROTATE 6x12x4mm BEARING...
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#4-40 x 3-3/4” THREAD ROD 23mm BALL CUP...
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#4-40 x 1” THREAD ROD 18mm BALL CUP STEERING SERVO HORN 3/16” BALL STUD...
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POSITION OF SERVO HORN ON SERVO WILL BE SET AFTER SERVO IS POWERED. SERVO HORN SCREW DO NOT TIGHTEN. SERVO WILL CHANGE POSITION AFTER IT IS POWERED ON FOR THE FIRST TIME.
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REAR AXLE 6-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW...
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AXLE HOUSING STEERING BRACKET 1.5-LOCK STEERING BAR STEERING PLATE #4-40 x 3/8” SCREW...
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SIDE VIEW RING GEAR IS ON THIS SIDE AXLE HOUSING SERVO MOUNT TRANSITION TOP VIEW SCREW HEAD 3-LOCK HS-485HB SERVO SERVO BUSHING SERVO BUSHING SLEEVE...
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#2-32 x 5/8” SCREW #2 WASHER INSERT THE ROD END BALL FIRST 12-BEAM 90mm SHOCK #4-40 x 1-3/8” SCREW #4 WASHER ROD END BALL CLEARANCE THREAD INTERFERENCE THREAD ADAPTER ADAPTER...
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ASSEMBLE THE ENDS FIRST 12-BEAM FRONT WHEEL HUB FRONT WHEEL KNUCKLE 3-ROTATE 6x12x4mm BEARING...
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#4-40 x 3-3/4” THREAD ROD 23mm BALL CUP...
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#4-40 x 1” THREAD ROD 18mm BALL CUP STEERING SERVO HORN 3/16” BALL STUD...
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POSITION OF SERVO HORN ON SERVO WILL BE SET AFTER SERVO IS POWERED. SERVO HORN SCREW DO NOT TIGHTEN. SERVO WILL CHANGE POSITION AFTER IT IS POWERED ON FOR THE FIRST TIME.
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MIDDLE AXLE 6-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW...
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AXLE HOUSING TRANSITION 2-BEAM 3-LOCK INSERT THE ROD END BALL FIRST 12-BEAM 90mm SHOCK #4-40 x 1-3/8” SCREW #4 WASHER ROD END BALL CLEARANCE THREAD INTERFERENCE THREAD ADAPTER ADAPTER...
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ASSEMBLE THE ENDS FIRST 12-BEAM REAR WHEEL HUB 3-ROTATE 6x12x4mm BEARING...
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DIFFERENTIAL ORIENTATION THE DIFFERENTIALS MUST BE ORIENTED PROPERLY OR THE WHEELS WILL NOT SPIN IN THE CORRECT DIRECTION. REFER TO THE DIAGRAM BELOW WHEN ATTACHING THE AXLES. THE FRONT AND REAR AXLES ARE NOT EXCHANGEABLE. NOTE THE DIRECTION OF THE SCREW HEADS.
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USE ONE MOTOR ASSEMBLY WITH ENCODER 2-45 BEAM 3-LOCK TRANSITION 3-LOCK...
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USE THE OTHER WITHOUT ENCODER 2-45 BEAM 3-LOCK TRANSITION 3-LOCK...
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CONNECT THE MOTOR WIRES TO THE MOTORS. IF THE WIRES ARE ATTACHED TO EACHOTHER PULL THE ENDS APPART SLIGHTLY. SEE THAT THE RED WIRE IS CONNECTED NEXT TO THE RED DOT. MOTOR WIRE - BLACK MOTOR WIRE - RED CONNECT THE MOTOR ENCODER CABLE TO THE ENCODER PLUG. THE CABLE ONLY FITS IF THE ORIENTATION IS CORRECT.
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3-DRIVELINE 1-DRIVELINE U-JOINT SET SCREW 0-DRIVELINE 2-LOCK...
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15-BEAM 12-BEAM 2-LOCK BATTERY CAP TRANSITION 2-LOCK...
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MOTOR CASE A MOTOR CASE B 6x12x4mm BEARING MOTOR SHAFT 58T 32P SPUR GEAR #4-40 x 3/8” SCREW #4-40 NUT...
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Be sure to align the set screw with the flat spot on the motor shaft. Then, tighten the pinion set screw. 5,000 RPM MOTOR 10T 32P PINION GEAR PINION SET SCREW Mount the pinion gear flush with the end of the motor shaft.
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M3x6mm SCREW M3 WASHER DO NOT TIGHTEN! #4-40 x 3/4” SCREW #4-40 NUT #4 WASHER...
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Adjust motor screws until gears mesh smoothly, then tighten. Tighten both screws after gears mesh. Check that gears mesh. The motor case with the encoder is pre-assembled.
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DIFFERENTIAL ASSEMBLY RING GEAR DIFFERENTIAL SPOOL CARRIER SCREW...
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PINION GEAR 6x12x4mm BEARING DIFFERENTIAL CASE 10x15x4mm BEARING...
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MARK THE SIDE THE RING GEAR IS ON FOR FUTURE REFERENCE. PUT THE SCREW HEADS ON THE SAME SIDE AS THE RING GEAR TO MARK IT. #4-40 x 3/4” SCREW #4 WASHER #4-40 NUT Repeat steps 1- 5: x2...
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REAR AXLE pic!! 6-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW...
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AXLE HOUSING STEERING BRACKET 1.5-LOCK STEERING BAR STEERING PLATE #4-40 x 3/8” SCREW...
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SIDE VIEW RING GEAR IS ON THIS SIDE AXLE HOUSING SERVO MOUNT 2-BEAM TOP VIEW 3-LOCK SCREW HEAD HS-485HB SERVO SERVO BUSHING SERVO BUSHING SLEEVE...
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#2-32 x 5/8” SCREW #4 WASHER ASSEMBLE WHEEL HUB FIRST 9-BEAM FRONT WHEEL HUB FRONT WHEEL KNUCKLE 3-LOCK 6x12x4mm BEARING...
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#4-40 x 2-3/4” THREAD ROD 23mm BALL CUP...
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#4-40 x 1” THREAD ROD 18mm BALL CUP STEERING SERVO HORN 3/16” BALL STUD...
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POSITION OF SERVO HORN ON SERVO WILL BE SET AFTER RADIO IS SETUP. SERVO HORN SCREW DO NOT TIGHTEN. SERVO WILL CHANGE POSITION AFTER IT IS POWERED ON FOR THE FIRST TIME.
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FRONT AXLE pic!! 6-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW...
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AXLE HOUSING STEERING BRACKET 1.5-LOCK STEERING BAR STEERING PLATE #4-40 x 3/8” SCREW...
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SIDE VIEW RING GEAR IS ON THIS SIDE AXLE HOUSING replace pic!! SERVO MOUNT 2-BEAM TOP VIEW 3-LOCK SCREW HEAD HS-485HB SERVO SERVO BUSHING SERVO BUSHING SLEEVE...
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#2-32 x 5/8” SCREW replace pic!! #4 WASHER ASSEMBLE WHEEL HUB FIRST 9-BEAM FRONT WHEEL HUB FRONT WHEEL KNUCKLE 3-LOCK 6x12x4mm BEARING...
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#4-40 x 2-3/4” THREAD ROD 23mm BALL CUP...
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#4-40 x 1” THREAD ROD 18mm BALL CUP STEERING SERVO HORN 3/16” BALL STUD...
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POSITION OF SERVO HORN ON SERVO WILL BE SET AFTER RADIO IS SETUP. SERVO HORN SCREW DO NOT TIGHTEN. SERVO WILL CHANGE POSITION AFTER IT IS POWERED ON FOR THE FIRST TIME.
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Add page showing differentials for 4 wheeler...
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USE ONE MOTOR ASSEMBLY WITH ENCODER 2-45 BEAM DUAL TRANSITION TRANSITION 3-LOCK 2-LOCK USE THE OTHER WITHOUT ENCODER 2-45 BEAM DUAL TRANSITION TRANSITION 3-LOCK 2-LOCK...
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CONNECT THE MOTOR WIRES TO THE MOTORS. IF THE WIRES ARE ATTACHED TO EACHOTHER PULL THE ENDS APPART SLIGHTLY. SEE THAT THE RED WIRE IS CONNECTED NEXT TO THE RED DOT. MOTOR WIRE - BLACK MOTOR WIRE - RED CONNECT THE MOTOR ENCODER CABLE TO THE ENCODER PLUG. THE CABLE ONLY FITS IF THE ORIENTATION IS CORRECT.
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4.8” FOUR LINK ARM ROD END ROD END BALL 11-BEAM 7-BEAM 3-LOCK #4-40 x 1-3/8” SCREW #4 WASHER CLEARANCE THREAD INTERFERENCE THREAD ADAPTER ADAPTER...
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13-BEAM BATTERY CAP TRANSITION 2-LOCK INSERT THE ROD END BALL FIRST 11-BEAM 10-BEAM 90mm SHOCK 2.0” THREAD COLLAR #4-40 x 1-3/8” SCREW #4 WASHER SHOCK MOUNT ROD END BALL CLEARANCE THREAD ADAPTER...
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Wire Control Box on Robot Connect the ESC’s to the Motors. (The red & black motor wires should already be attached to the motors). Connect the Y-Harnes to the ESCs. Y-Harness Connect the ESCs to the Power Module through the Power Y. Power Module ESC to Power Y...
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Connect the Power module to the flight controller box. Flight Controller Box Connect the ESCs through the Y-Harness to Pin 1 on the flight controller box. Make certain that the lightest wire is on the inside and the darkest is on the outside.
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Connect the two plugs coming from the encoder (already mounted in one of the motor assemblies) to pins 6 and 7 on the flight controller box. The orientation of the plugs is as pictured. The plug with the wires The plug with the wires close together goes into pin 7.
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Connect the radio reciever to Input pins 1 and 2 using the male to male servo cable. Ch1 is connected Radio Reciever to pin 2 and Ch2 is connected to pin1. SERVO CABLE MALE TO MALE The lightest wire is to the inside and the darkest on the outside for both connections.
Introduction The following steps will cover programming the flight controller and setting up the radio. There are three parts to this: • Calibrating the sensors • Loading the drive program on the controller box. • Setting up the radio • Connecting the steering servos Data is saved in the electronics after the sensor calibration and the radio setup.
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Calibrate Sensors In arduino, open the program: CalibrateSensors OPEN: libraries > MINDS-i-Drone > CalibrateSensors Click the open icon Check that the correct board (mega 2560) and port are selected as shown: Upload the calibrate sensors code onto the flight controller box:...
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Once the upload is complete, open the serial monitor: Click the serial monitor icon. Wait until a message is displayed in the serial monitor. Once the message is displayed answer yes to the prompt. Enter ‘y’ send. in the top bar.
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Calibrate the accelerometer chip for each of the six possible orientations as shown below. For each orientation hold the controller box as steady as possible until the indicator beside the orientation label changes from “NA” to “ok”. Once the accelerometer has been calibrated for all axes, the scrolling will stop. Once the scrolling stops answer the prompt with ‘y’.
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Load Control Program In arduino, open the program: RoboMagellan6x6 OPEN: libraries > MINDS-i-Drone > RoboMagellan6x6 Check under the “tools” drop down menu, that the correct board (mega 2560) and port are selected as shown before:...
Upload the code: Wait until the upload completes: Unplug the USB cable from the Flight Controller.
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Setup The Transmitter TURNIGY TGY-I6S Transmitter Operation Reference: Turing the transmitter on: Move all the switches up. Move left stick down HOLD BOTH BUTTONS AT THE SAME TIME UNTIL IT TURNS ON Turn the transmitter off by pressing and holding both buttons simultaneously until it turns off.
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Bind the transmitter to the receiver on the robot. This step allow the transmitter unit to control a specific drone. MAKE CERTAIN THE BATTERY IS NOT PLUGGED INTO THE ROBOT. From the main screen of the Scroll down to “rx bind” and press it. transmitter press: Connect the bind cable to the: Make certain the transmitter is plugged...
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Connect the Steering Servos Disconnect the servo horns from the Turn the transmitter on servos on the front & rear axles. Turn on BOTH ESC’s Plug the battery into the robot using the adapter. Adapter Plug Battery After the flight controller is powered the servos will usually move slightly to their centered positions.
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Align the wheels of the vehicle so that they are straight. Connect the servo horns by gently pushing them back onto the servos. If the horn does not go on easily, twist it very slightly and push again. The teeth on the servo horn must slide between the teeth on the servo.
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Use zip ties and velcro to secure the electronic components to the robot’s frame.
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Checklist Wear Safety Glasses if driving over loose material or outdoors. Make certain that the battery is the correct voltage. Only use a 7.2V NiMH. Do NOT connect a battery without the adapter plug. Make certain nothing is broken, no wires are loose and the battery, and other parts, are firmly secured.
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RC Operation Follow the “Checklist” Turn the transmitter on, then turn the ESC’s on. Plug the battery into the robot. Controls:...
Waypoint Panel: Configuration: Opens a pop up window with the Telemetry Radio Configuration tool. View Button: This button switches the map between satellite and elevation views. Navigation: Zoom in and out. Telemetry: Opens a window allowing you to select the information that will be recorded in the log as well as all of the adjustable settings for the vehicle.
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Configuration: Toggle ground/air mode: Switches between ground and air mode. Driver Installer: Launches the installer for the radio driver. Refresh: Refreshes the serial port list. Com Port List: Shows the open com ports. Baud Rate: Used to set the communication speed. Connect: Connects to the telemetry radio to adjust the settings.
Telemetry: Data Log Window: The data log opens in a new window. ID Column: Lists the names of the preset data to be logged as well as the open slots. Value Column: Includes the value for each row of data. Data Log Interval: Period of time between saving data.
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Graph: Configure: Opens Graph Configuration. Anti Alias: Used to smooth jagged edges on curved lines and diagonals. Scaling: Adjusts the scale of the graph. Data Name Check Box: User input for the data to be graphed. Color Settings: User selected color for each row of data selected. Select the check box in the row of the data desired to be graphed then select the color you would like the line to be on the graph, repeat for each row of data.
Data Panel: Data from the robot will populate this panel when connected. A lack of data when connected could indicate a failing connection to the robot, possibly from distance or obstacles blocking the signal. Altitude (Above Ground), Altitude (Sea Level), Speed (MPH), Battery Voltage (Vcc). Vehicle Direction (compass heading) Vehicle Pitch &...
Flight Modes: Stick Movements: This will show you how the inputs from the radio are being received by the ardunio code. You will want to make sure that the stick movements of your controller match the movements of the orange dots. If their movements don’t match you will need to either reverse the channel or double check that you have correctly connected the radio receiver to the flight controller.
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Connection Panel: The refresh button will repopulate the drop down menu with the currently available serial ports To connect, select the appropriate serial port in the drop down and press connect. When a connection has been established, the “Connect” button will change to say “Disconnect”...
Map View: • The rover will automatically be placed on the map where the GPS indicates it is located • Click and drag on the map to pan your view • Scroll on the map or click the to zoom •...
Switching Between Ground and Air Mode To switch the dashboard between ground drone and air drone mode, Open the configuration window, press “Toggle ground/air mode”, and then restart the dashboard Artificial Horizon When in air mode, the artificial horizon widget can be clicked on to open a full size window with altitude and heading overlaid on the right and top edge respectively.
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