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Related Manuals for Rotek KSRO Series
Summary of Contents for Rotek KSRO Series
- Page 1 KSRO Series Reverse Osmosis System Installation Manual...
- Page 2 ROTEK KSRO Series RO systems are specifically designed for commercial and industrial-sized RO systems. It is designed with a fixed recovery rate of 60-65% by using ROTEK extra-large flow RO membranes that can produce 4000~6000GPD (650~1000LPH) of permeate water flow, which means it can produce more pure water at less cost.
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Page 3: Conditions
Always use proper replacement filter cartridges with the correct size and length replacements. Replace the Teflon Tape on all threaded connections and fittings. Copyright © 2022 by E-Rotek Water Systems Co., Ltd. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any... -
Page 5: Table Of Contents
Table of Contents Conditions ..............................2 ▋Introduction ..............................1 ▋Pretreatment Suggestion ........................... 3 ▋Installation Notes............................4 ▋Components List ............................5 ▋System Overview ............................6 ▋System Guide .............................. 7 ▋Installation Procedure ..........................8 ▋System Startup & Operation ........................10 ▋C5TM RO Controller ..........................11 ▋Flow Meter and Pressure Gauges ...................... -
Page 7: Introduction
Recovery Rate = (Permeate Flow / Permeate Flow + Discharged Flush Flow) * Permeate Flow Rate is calculated based on Rotek XL-4040 membranes. It is also possible to use other brands of membranes with KSRO units, but the flow rate may vary. - Page 8 Raw Water (Feed Water) Requirements Raw water quality, pressures, and flow rates have a significant impact on the performance of any reverse osmosis system. To ensure reliable and consistent long-term performance, it is important to supply feed water having the minimum specifications detailed below. If your raw water supply is marginal, you should consider using a raw water break tank and booster pump to supply the system.
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Page 9: Pretreatment Suggestion
Please make sure that the quality of your raw water meets the aforementioned KSRO raw water requirements, otherwise, it is recommended to install pre-treatment equipment. You can install it by yourself, or suggest using ROTEK’s existing standard pretreatment module, of course, it can also be customized according to your raw water conditions. -
Page 10: Installation Notes
▋Installation Notes ▲WARNING▲ All electrical work should be performed by a licensed electrician in compliance with all relevant electrical safety regulations. All piping works shall be performed by licensed plumbers and comply with relevant water supply and drainage piping regulations. Installation Notes Before installation, ensure that the power supply matches the power requirements of the system. -
Page 11: Components List
Please take a few moments to check all the following components: ½” Flexible PE Tubing KSRO Main Unit* ROTEK XL-4040 (5 m) RO Membrane KSRO4000 w/ RO Membrane x 1, KSRO6000 w/ RO Membrane x 2... -
Page 12: System Overview
Cap 3/4”. * (KSRO4000 x 1, KSRO6000 x 2) pressure at 1 bar) C-5TM RO Controller 11. LPE2-11 ROTEK High Pressure Pump Power Switch ( I / O ) 12. 3/4” Flush Solenoid Valve Raw Water Inlet Pressure Gauge – 7 Bar 13. -
Page 13: System Guide
▋System Guide Power RO Permeate Button C-5TM RO Flow Meter* Controller 5GPM/10GPM Blue Wire for Float Level Sensor Pure Water Outlet This is where the system delivers your purified water, this should be routed into the treated water (permeate) storage tank. Drain Line This is where the impure water rejected by the... -
Page 14: Installation Procedure
Use a No.13 wrench to lose the safety ring then open the PP end cap of the 4040 RO membrane vessel. Take out the ROTEK XL-4040 membrane from the package, then insert it into the membrane vessel. Please pay attention to the direction of the... - Page 15 Step 3 Connect a sufficient length of 1/2" diameter hose to Pure Water the fitting marked "Pure Water" on the rear of the panel. Outlet Connect this hose to a pure water (permeated water) storage tank, to your faucet, or to any other device you need to provide pure RO water.
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Page 16: System Startup & Operation
▋System Startup & Operation System Operation Notes 1. Ensure that incoming water pressure is a minimum of 35kPa (5psi). 2. Check that your incoming water supply flow rate is sufficient for your particular model 3. Check that the available power supply matches your unit requirements. 4. -
Page 17: C5Tm Ro Controller
▋C5TM RO Controller RO Controller Panel LED Display Status Indicator Control Buttons Status Indicator Description Status Indicator Color Description When the permeate storage tank is full, the RO system will stop ● Full making water and stand by. The system is running an automatic flush cycle of the RO Green ●... - Page 18 Display Description LED Display Indicator Status Description When the power is on, the screen will first display "888" and the default mode "OPA", then the raw water solenoid valve starts and feeds water. Startup Flush: the screen displays "020~000", and the countdown is 20 seconds.
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Page 19: Flow Meter And Pressure Gauges
10.5 LPM. 16.7 LPM. * Permeate Flow Rate is calculated based on Rotek XL-4040 membranes It is also possible to use other brands of membranes with KSRO units, but the flow rate may vary. ▋Troubleshooting Why does my KSRO keep on and off?? The pressure at the raw water inlet end is insufficient, or the inlet pipe is too small. -
Page 20: System Maintenance
▋System Maintenance These recommendations are intended for maximum efficiency of your KSRO System. Replacements Table Part Model Service Life Filter 20” PP Cartridge 3 Months - 6 Months RO Membrane RO 4040 6 Months - 1 Year Solenoid Valve Diaphragm Custom Order 1 Year Contact your local distributor for supply. - Page 21 How to Change the RO-4040 Membrane No.13 Wrench (Recommended about 1 year. Lifespan varies based on quality of incoming water.) NOTE! Make sure you have shut down the KSRO System, the Feed Water Adapter Valve, Water Supply, and the Tank Valve [if you are using a tank] 1.
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Page 22: Membrane Cleaning
▋RO Membrane Cleaning (Recommended about every 6 months to 1 year. Periodic cleaning of the membrane(s) can improve system performance. In normal operation, mineral scale, biological matter, colloidal particles, and organic substances can foul the membranes and reduce performance. The best prevention is to use a well-designed pre-treatment system incorporating efficient sediment removal, de-chlorination (if chlorine-based sanitisers are present), and softening or chemical dosing for the removal of scale forming minerals. - Page 23 2. Low-flow rate pumping. Pump mixed, preheated cleaning solution into the housing at a low flow rate of 5-10 litres per minute at low pressure (<120kPa) to displace the process water. Use only enough pressure to compensate for the pressure drop from feed to concentrate. The pressure should be low enough so that little to no permeate is produced.
- Page 24 NOTE! These recommendations are specific for the ROTEK membrane elements used in these reverse osmosis systems and may not be compatible with other brands of membrane elements. It is your responsibility to ensure the suitability of these recommendations and procedures if they...
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Page 25: Faq's
▋FAQ’s Do you need a tank? No, you can directly use water as the KSRO system produces it, however, for immediacy you may wish to use a tank as this will increase your supply of instantly available water. Does this system filter Fluoride, Lead, Pharmaceuticals, and Arsenic? Yes, as well as Cyanide, Phosphate, Pesticides, Sodium, Cadmium, Sulfates, and many other contaminants up to certain levels. -
Page 26: Vacation Mode
▋Vacation Mode When you plan to not use your KSRO System for 2 weeks to 1 month it should be Turned Off. Turn Off System: Turn off the Power of KSRO. Turn On System: Turn On the Power of KSRO. For deactivation of 1 month or more: 1. -
Page 27: Year Limited Warranty
Be sure to have a copy of your purchase confirmation email or receipt. They will verify that the product and problem are under warranty and help you arrange to send your defective part back to Rotek Water with your receipt and contact information (name, address, phone number, and email address). They will help arrange to send the defective part, and the delivery of your replacement part, as well as guide you through the installation.. -
Page 28: Operation Log
▋Operation Log Operator Start-up date Site location cleaning date Model Cleaning fluid Type 1 System Serial Cleaning fluid Type 2 Number Observation Range Date Date Date Date Date Date operating hours Water inlet pressure 140-650 (kPa) Membrane inlet 700-1400 pressure (kPa) Pure water flow rate 3-5lpm/ (lpm)
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