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GreenTec RI 60 Handbook

Barrier mower
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FOX REDSKABSRAMME 2302 – 2802 – 3302
3. EDITION
1. UDGAVE 2021

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Summary of Contents for GreenTec RI 60

  • Page 1 FOX REDSKABSRAMME 2302 – 2802 – 3302 3. EDITION 1. UDGAVE 2021...

  • Page 3: Manufacturer, Name And Address

    ORIGINAL EDITION ! IMPORTANT ! This GreenTec RI Barrier Mower must be mounted on an approved vehicle with an approved GreenTec multi carrier for proper operation It is important that the operator is given a document about "technical documentation and registration of the machine"...
  • Page 4 Owner, GreenTec A/S GreenTec’s vision is to develop and sell quality machines for the maintenance of green areas, e.g., in agriculture, industry, airports and the municipal sector. Through innovative product development, we strive to become a leader in our field.
  • Page 5 REGISTRERING AF GREENTEC MASKINDATA ..........................2 MÆRKEPLADE ....................................3 GARANTIBETINGELSER ......................Fejl! Bogmærke er ikke defineret. ANVENDELSE MED ANDRE FABRIKATER END GREENTEC ............Fejl! Bogmærke er ikke defineret. GENEREL INFORMATION ................................... 4 INSTRUKTIONSBOGENS ANVENDELSE ............................4 DEFINITIONER AF INFORMATIONSKILTE ............................4 DEFINITIONER, BEGREBER OG BETEGNELSER ................
  • Page 6 INDSTILLING OG JUSTERING AF MASKINEN (r) ........................41 5.4.5.1 INDSTILLING AF PÅKØRSELSSIKRING (”BREAK-BACK”-SYSTEM) ................41 5.4.5.2 JUSTERING AF KNIVDIAMETER .................. Fejl! Bogmærke er ikke defineret. 5.4.6 START AF RI-KANTKLIPPER PÅ GREENTEC REDSKABSRAMME.......... Fejl! Bogmærke er ikke defineret. 5.4.7 STOP AF ARBEJDSREDSKAB PÅ GREENTEC FOX REDSKABSRAMME .................. 44...
  • Page 7 INSTRUKTIONER OM SIKKERT VEDLIGEHOLD OG JUSTERING (s) ....................47 6.1.1 KORREKT FLYT AF DIN GREENTEC MASKINE ..............Fejl! Bogmærke er ikke defineret. DAGLIGE OG RUTINEMÆSSIGE EFTERSYN (e) ..........................48 TILSPÆNDING AF BOLTE OG HYDRAULIKFORBINDELSER ............Fejl! Bogmærke er ikke defineret.
  • Page 8 TABLE 4 – MÆRKEPLADENS INDHOLD ................................3 TABLE 5 – DEFINITIONER, BEGREBER OG BETEGNELSER I DENNE INSTRUKTIONSBOG................. 4 TABLE 6 – OVERSIGT OVER STANDARDUDSTYR PÅ GREENTEC RI-KANTKLIPPER ..................14 TABLE 7 – OVERSIGT OVER OLIEFORSYNING: RI KANTKLIPPER 60 & 80 ...................... 19 TABLE 8 –...

  • Page 9: Declaration Of Conformity

    ACC. TO MACHINERY DIRECTIVE 2006/42/EC, ANNEX II.A Manufacturer: GreenTec A/S Company Address: Merkurvej 25 Zip code and city: DK-6000 Kolding We, GreenTec, declare under all responsibility that the machine: TYPE: PRODUCT: CAN BE MOUNTED ON: RI 60 (9990060R-25, 9990060L-25, 9990060R-40, FOX Multi Carrier...
  • Page 10 MACHINE DATA AND USEFUL INFORMATION Before the machine is put into use for the first time, the importer/dealer is responsible for providing the buyer with this document and for the machine to be registered correctly via the extranet on GreenTec's website: https://greentec.eu/user...

  • Page 11: Warranty

    To maintain GreenTec's 2-year warranty and product liability insurance, only genuine GreenTec spare parts may be used on GreenTec machinery and equipment. GreenTec is not liable for damage caused by illegal or incorrect use of the machine as well as incorrect connection or connected equipment.

  • Page 12: General Information

    GreenTec attachment tool, machine, or working tool handled and carried by multi carrier during operation Multi Carrier: GreenTec Multi Carrier, support arm, or lift that controls, handles and carries the attachment tool during operation. Vehicle: Machine that transports Multi Carrier + attachment tool.

  • Page 13: Safety Labelling

    The varying circumstances that may occur while working with this machine cannot always be foreseen. No good advice can replace "common sense", "timely care" and "paying attention", but the above recommendations are a good start to the safe use of the GreenTec machine.
  • Page 14 3.3.2 WARNING LABELS Warning labels that identify the dangers to which you are exposed when working and when staying near the machine: Warning! Warning! Read the relevant instruction Danger of being hit by stones or manuals carefully before using this other objects hit by the flails.
  • Page 15 OPERATING IN PUBLIC AREAS When operating in publicly accessible areas, such as at roadside, the residence of others in the area must be considered. Stop the machine immediately when e.g., pedestrians, cyclists, riders, etc. are approaching the safety zone. Only resume work when these are at a safe distance again. When using the machine on public areas, the applicable traffic laws must be complied with at all events.
  • Page 16 3.4.3 PROPOSED SIGNS WHEN OPERATING ON PUBLIC ROADS: Command sign • ”Hold left” • White and blue arrow sign • Sign visible on the back of the machine. HOLD LEFT Warning sign: • ”Road work” • Apply text for work performed with appropriate distance.
  • Page 17 RECOMMENDATIONS FOR OPTIMAL SAFETY AND OPERATION Always be aware of the following risks when using the machine! To achieve optimal safety and operation, it is important that the operator understands how dangerous the machine is and anticipates the danger before it occurs: You may get stuck when the machine is engaged or disconnected and when the tool carrier is moved out or in, up or down and forward or back! The machine can tip over when the tool carrier is raised!
  • Page 18 NECCESARY PROTECTIVE MEASURES The machine must be used in the following ways: Make sure that the operator of the machine has read this instruction manual, as well as instruction manuals for the tool carrier and used vehicle. Make sure that the operator of the machine has been instructed in the use of the machine. Wear hearing protection if the machine is operated from a cabin that is not soundproof or if the cabin windows are open.
  • Page 19 WARNINGS ON HOW NOT TO USE THE MACHINE Do not use the machine in the following ways! Do not operate the machine until the relevant instruction manuals have been read and understood! The operator must also be familiar with the operating handles according to the instruction manual for the connected tool carrier! Do not operate the machine if there are others within machine safety distances! Do not allow an inexperienced person to operate the machine unattended!

  • Page 20: Safety Instructions For The Owner / Operator

    SAFETY INSTRUCTIONS FOR MAINTENANCE, ADJUSTMENT, AND INSPECTION The machine must be maintained in the following ways: The operator must ensure that all maintenance, inspection, and installation work is carried out by authorized and qualified professionals who, after reading the relevant instruction manuals, are in possession of sufficient knowledge.

  • Page 21: Machine Description

    GreenTec Multi Carrier HXF 2302 – 2802, as well as the GreenTec FOX Multi Carrier. The RI 60 & 80 barrier mower is the perfect attachment tool for cutting under fence wire, fences at paddocks, car protection or for cutting close around trees in orchards.
  • Page 22 GreenTec RI barrier mowers is optionally selected as either right- or left-hand models. The RI barrier mower, fitted with a GreenTec multi carrier, can easily navigate both vehicle and machine on smaller areas, such as cycle paths, gardens and parks. At the same time, the machine is particularly suitable for contractors and farmers on large green areas.

  • Page 23: Use Of The Machine

    INTENDED USE OF THE MACHINE For any use of the machine other than that described in this section, GreenTec is not liable for damages as a result. The risk then rests solely with the operator. The machine is primarily used with a suitable multi carrier for edge trimming under fencing wire, fences at horse pens, guardrails etc.
  • Page 24 With the RI barrier mower, 2.0 meters of hydraulic hose routing is always included, which ensures easy use when assembly, connection and use of the attachment tool. GreenTec RI barrier mower: basic suspension for attachment incl. 2.0 meter hydraulic hose set. The RI barrier mower can be easily mounted and connected to various multi carriers/vehicles using several different adapter brackets.
  • Page 25 The collision protection (break-back system) is adjusted during preparation for use and should be adjusted as needed. See section: Adjusting and setting the machine (r) – page 41. GreenTec RI barrier mower: spring-affected collision protection / "break-back" system...
  • Page 26 RI barrier mower against shocks/impacts during use. GreenTec RI barrier mower: movement of cutting head by impact of rocker joint for terrain adaptation. If the "tilt function" affects stability and seems too rough during use, this can be remedied by adjusting down the spring-affected adaptation ("break-back"...
  • Page 27 In the event of any adjustment to the machine's original oil flow without instructions from GreenTec, both the warranty and the risk assessment basis for the machine will be void. GreenTec is not liable for damages as a result, and the risk then rests solely with the operator.
  • Page 28 The RI barrier mower is built with a solid ring of rubber around the cutting head to protect i.e., poles and trees when using the machine. The rubber ring also reduces the shocks/impacts the suspension is exposed to when using the RI barrier mower. GreenTec RI barrier in use: rubber protection around cutting head...
  • Page 29 Underside of cutting head on RI barrier mower: set of blades and "support plate" for increased stability. RI 60 = 65 CM RI 80 = 85 CM Outer dimensions (cutting head):...
  • Page 30 The RI barrier mower is intended for assembly with the following approved GreenTec multi carrier and equipment: APPROVED MULTI CARRIERS AND STANDARD EQUIPMENT:...

  • Page 31: Specifications

    SPECIFICATIONS SPEC. SHEET: RI BARRIER MOWER 60 & 80 RI-60 RI-80 Transport width: (mounted on FOX Approx. 1.53 m Approx. 1.73 m multi carrier) Reach telescopic arm extended: (from center of vehicle with FOX multi Approx. 2.13 m Approx. 2.33 m carrier) Weight (kg): 45 kg...
  • Page 32 NOISE MEASUREMENT OF AIRBORNE NOISE Noise measurements were carried out on the machine under normal operating conditions at GreenTec A/S in Denmark, with a Delta OHM sound meter - type HD 8701. Measurements were carried out 1 meter from attachment tool / multi carrier’s critical noise generators at a height of 1.50 meters from the ground, without starting or using the tool.
  • Page 33 Transport pallet with RI barrier mower containing adapter and various hydraulic components. GreenTec points out that the RI edge mower consists of a total of 2 packages! Package 1: RI barrier mower (EU pallet) Package 2: Adapter + hydraulic components (hoses, fittings, etc.)
  • Page 34 As an extra safety: safety glass/windows (polycarbonate), safety nets and/or other protective devices can be fitted to the vehicle when it is used together with GreenTec's machines. In general, the driver of the vehicle should always use safety equipment to reduce the risk of serious injuries...
  • Page 35 5.2.3 MOUNTING RI BARRIER MOWER ON MULTI CARRIER The procedure may differ from vehicle to vehicle. Therefore, always use the instructions of the vehicle used and combine them with both the RI barrier mower and the multi carrier instructions and directions used. In this instruction manual, it is shown and explained how the RI barrier mower is mounted on a FOX multi carrier using a smaller tractor with a front loader.
  • Page 36 2. The multi carrier is lifted from the ground via the vehicle and driven into position for mounting the RI barrier mower...
  • Page 37 3. The RI barrier mower is clamped lying off the ground onto the telescopic arm of the FOX multi carrier using M12x45 bolts (x4), washers (x4) and M12 lock nuts (x4). Use/grab the "lifting eye" on the RI barrier mower to adjust the position in relation to the adapter on the telescopic arm.
  • Page 38 4. Install hydraulic hoses (x3) from the multi carrier to the RI barrier mower: The 3 hydraulic hoses are of different sizes and lengths, and must be identified as follows: Pressure hose (marked with red sticker) 1. pcs. 1/2” 275 bar, 2470mm (connection from flow divider to attachment tool) Return hose (marked with green sticker)
  • Page 39 The drain hose (blue sticker) is led all the way through the hose protection from the attachment tool to the vehicle as shown in the picture below. The drain hose must always be led directly into a pressureless tank! DRAIN HOSE RUNS THROUGH HOSE SLEEVES ON BOTH SIDES OF THE FLOW DIVIDER 5.
  • Page 40 CONNECTING HYDRAULIC HOSES TO VEHICLE: Always remember to be aware of impurities when connecting hydraulic hoses. Dirty hydraulic couplings MUST be wiped/washed/cleaned before the hoses are connected. 3 hydraulic hoses must be installed from the FOX multi carrier to the vehicle: Drain hose →...
  • Page 41 Max. back pressure 15 bar at the hydraulic motor. Table 13 – Data sheet for hydraulic connections: Assembly and connection There is a drain on all GreenTec's motor, and the drain MUST therefore be installed directly in a pressureless tank (max. 2 bar on the motor's drain).
  • Page 42 5.2.5 STABILITY When driving GreenTec's machines, the operator must always be aware that the machine's center of gravity shifts during work After assembly and connection for the first time, it must always be ensured that the complete vehicle is stable enough to be able to carry the multi carrier with the attachment tool mounted.
  • Page 43 3. Is the vehicle stable when turning and driving around - also on uneven terrain? 4. Assessment is made in each individual situation, and it is the full responsibility of the users and operators to ensure that the vehicle does not overturn or tip over. If the vehicle and multi carrier are stable, the attachment can be moved around step-by-step.

  • Page 44: Preparing The Machine For Use

    5.4.1 TRAINING OF THE MACHINE OPERATOR BEFORE USE The RI barrier mower may only be used fitted with approved GreenTec multi carriers, and on an approved vehicle as a single unit. The operator of the vehicle, multi carrier and attachment tool must therefore both review and understand this instruction manual as well as the instruction manuals for the multi carrier and the vehicle used, before putting the machine into use.
  • Page 45 The attachment tool must not cover the lighting of either the vehicle or the multi carrier. Additional lighting should be installed here. The accompanying safety devices must always be fitted when transporting all types of GreenTec attachment tools on the vehicle. (Safety shielding, locking mechanisms, etc.)
  • Page 46 5.4.4 OPERATING AND DRIVING INSTRUCTIONS (SHOWN W/ FOX MULTI CARRIER) The RI barrier mower must always be operated in the most appropriate way so that the best possible result is achieved during use. It is important that the operator learns all the functions of both the vehicle, multi carrier and attachment tool, as it is a combination of these that must control the overall result for e.g.
  • Page 47 4. The direction of travel with the RI barrier mower must be forward and follow the line of the "fence": Collision protection on the RI barrier mower is only activated in the forward direction. When mounting the multi carrier and RI barrier on the back of a vehicle, it must be ensured that the RI barrier mower is turned so that the collision protection is activated in the opposite direction to the direction of travel.
  • Page 48 – page 24) 6. In the beginning, it is recommended to drive the RI barrier mower slowly so that the blades can maintain the recommended speed. (GreenTec recommends a forward speed of between 3 – 5 km/h for the RI barrier mower) Adjust position of the RI barrier mower so that it is at right angle to the work and set the machine to meet the grass "straight on".
  • Page 49 5.4.5 ADJUSTING AND SETTING THE MACHINE This section describes the setting and adjustment options on the attachment tool. On an RI edge barrier mower, there are a total of 2 options for setting and adjustment: REMEMBER to always switch off both the vehicle and attachment tool before adjusting the machine! 5.4.5.1 SETTING THE COLLISION PROTECTION (”BREAK-BACK”-SYSTEM)
  • Page 50 5.4.5.2 ADJUSTMENT OF BLADE DIAMETER ALL BOLTS IN CONNECTION WITH REPLACEMENT/ADJUSTMENT OF BLADES MUST BE TIGHTENED AFTER TABLE 16 – PAGE 50! 1. To adjust the blade diameter of the RI edge trimmer, umbraco bolt (M12) incl. spring disc on the support plate/underside of the RI edger is removed.
  • Page 51 3. Knife bolts and lock nuts (M16) incl. spacer disc and knife bushings are moved to the desired holes, and then clamped together. When adjusting/replacing knife blades, always check the knife bushings for wear and replace if these appear worn and/or uneven. Never use the RI barrier mower with damaged blade/blade bushings! Illustration of blade adjustment (2/2): RI barrier mower 60 &...
  • Page 52 5.4.6 STARTING RI BARRIER MOWER ON GREENTEC MULTI CARRIER The attachment tool can be started as soon as the multi carrier is in the working position and the attachment tool is mounted correctly: (See sections: ”Mounting and connecting the machine (i)”...
  • Page 53 5.4.8 START-UP AFTER UNINTENDED / ACCIDENTAL STOPPAGE OF OPERATION In the event of an accidental stoppage of the multi carrier and/or attachment tool, always follow the instructions given in the machine's instruction manuals. (Both multi carrier and attachment tool!) An unintended stoppage of operation can occur at any time. There can be various reasons, but often downtime can be avoided if the operator uses and maintains the machine correctly and avoids hitting: Larger stone Tree stumps...

  • Page 54: Service And Maintenance

    The warranty on the machine is void if one or more of the safety instructions are disregarded. GreenTec is not liable for compensation claims for damages caused by incorrect use of the machine and incorrect connection or connected equipment, or by incorrect maintenance of the machine!
  • Page 55 ALWAYS dispose of oil and grease according to regulations! 6.1.1 MOVING YOUR GREENTEC MACHINE GreenTec recommends storing and moving machines and tools on a suitable pallet when these are not in use. If these are to be moved, always use a pallet lifter or forklift.
  • Page 56 DAILY- AND ROUTINE INSPECTIONS Always remember to check the entire machinery, both the vehicle, the boom mower, and the attachment tool in use. It is important that the operator knows the machines and carries out the inspections necessary for the vehicle, the boom mower, and the attachment tool in use.
  • Page 57 6 MONTH INSPECTION OF THE MACHINE General review of machinery: cleaning and maintenance/lubrication so that general maintenance is minimized. (Section 6.7 – page 52) Carefully check the condition of all hoses. Pay attention that they do not rub against edges, flanges, bolts and the like. The stocking is correctly fitted so that the hoses are always protected as best as possible.
  • Page 58 TIGHTENING TORQUES OF BOLTS AND HYDRAULIC CONNECTIONS 6.3.1 TIGHTENING TORQUES: BOLTS All bolts and nuts on the machine are provided with quality grade marking, ordinary machine steel bolts have quality grade 8.8: bolts marked with 8.8, and nuts marked with 8. Hardened steel bolts may be marked 10.9 or 12.9: bolts marked 10.9 or 12.9, and nuts marked 10 or 12.

  • Page 59: Hydraulic Hoses

    Hoses with damage/defects must be replaced immediately. GreenTec's hydraulic systems work at a very high pressure. (From 250 bar up to 320 bar) Therefore, use only original hoses and spare parts for these. A burst hose can be very dangerous.

  • Page 60: Lubrication Of The Machine

    If they show signs of wear, they must be replaced. All bushings, rivets and bearings etc. can be delivered from GreenTec's spare parts warehouse. The correct spare parts for your GreenTec machine can always be found in the machine's parts book which can always be downloaded and/or printed for personal use on our website: www.greentec.eu.

  • Page 61: Storage Of The Machine

    Also remove all traces of leaves / branches and dirt. GreenTec's machines MUST be stored dry, due to the risk of water in bushings, bearings and electrical parts. Do not leave hydraulic hoses on the floor. They pose a tripping risk and there is...
  • Page 62 DISPOSAL OF MACHINE PARTS To ensure the most environmentally sound disposal method, the machine / machine parts must be separated and the disassembled parts sorted into the following categories below: CATEGORY: DESCRIPTION: Rubber and plastic parts Hoses, rubber guards, support wheels, plastic components, etc. Technical components Motors, flow dividers, hydraulic hoses, etc.

  • Page 63: Troubleshooting Procedures

    TROUBLESHOOTING TROUBLESHOOTING PROCEDURES If the machine is not working properly, the source of the fault must be located on the machine. Faulty conditions on the machine can be isolated by examining the following: Is the source of failure a mechanical problem? (Error on the mechanical parts of the machine) Is the source of failure a hydraulic problem? (Error on the hydraulic system of the machine) Is the source of failure an electrical problem? (Error on the electrical system of the machine) PROBLEM:...

  • Page 64: Hydraulic Diagrams

    APPENDIX HYDRAULIC DIAGRAMS (See the instruction book for the GreenTec tool frame used)
  • Page 65 NOTES:_____________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ __________________________________________________________________________...

This manual is also suitable for:

Ri 809990060r-259990060l-259990060r-409990060l-409990080r-25 ... Show all

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