Invertek Drives OPTIDRIVE ODP-2-22075-1KF42-SN Manual

Ip2 solar pump. ac variable speed drive for solar pumping applications

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AC Variable Speed Drive

for Solar Pumping Applications

0.75kW – 160kW / 1HP – 250HP

For 200 and 400 Volt 3 Phase Motors

Before You Start

General Information

and Ratings

Mechanical Installation

Electrical Installation

LED Keypad and

Display Operation

Quick Start Procedure

Full Parameter List

Control Terminal

Functions

Extended

Parameters

Serial

Communications

Technical Data

Troubleshooting

Table of Contents

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Summary of Contents for Invertek Drives OPTIDRIVE ODP-2-22075-1KF42-SN

Page 1 AC Variable Speed Drive for Solar Pumping Applications 0.75kW – 160kW / 1HP – 250HP For 200 and 400 Volt 3 Phase Motors Before You Start General Information and Ratings Mechanical Installation Electrical Installation LED Keypad and Display Operation Quick Start Procedure Full Parameter List Control Terminal Functions...
Page 2: Table Of Contents
1. Before You Start ......5.3. Additional Display Messages ..... 1.
Page 3 This User Guide is for use with version 2.50 Firmware. User Guide Revision 2.04. Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.
Page 4 The P2 Solar Pump Drive The P2 Solar Pump Drive is a dedicated variable frequency drive designed to take power from a photovoltaic (PV) array (DC) and operate a three phase electric pump. The in-built MPPT controller within the drive maximises the output of the pump (the flow) depending on the power available from the PV array under the varying environmental conditions.
Page 5: Before You Start
Ensure that all terminals are tightened to the appropriate torque setting. Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek Drives Sales Partner for further assistance.
Page 6: General Information And Ratings
2. General Information and Ratings This chapter contains information about the Optidrive P2 Solar pump drive including how to identify the drive. 2.1. Identifying the Drive by Model Number Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the drive nameplate.
Page 7: Product Rating Label Location
2.2. Product Rating Label Location All Optidrive P2 models carry a rating label, which can be located as follows: IP20 Models IP55 Models IP66 Models On right hand side when viewed from the On right hand side when viewed from the front.
Page 8: Drive Model Numbers - Ip20
2.4. Drive model numbers – IP20 Mechanical Dimensions and Mounting information are shown from section 3.4. 1 . IP20 Units on page 1 1. Electrical Specifications are shown in section 1 1.2. Output Power and Current ratings on page 65. 200-240Vac motors / 185 –...
Page 9: Drive Model Numbers - Ip66
380-480Vac motors / 345 – 800Vdc supply kW Model Number HP Model Number Output Current (A) Frame Size ODP-2-441 10-3KF4N-SN ODP-2-44150-3HF4N-SN ODP-2-44150-3KF4N-SN ODP-2-44200-3HF4N-SN ODP-2-44185-3KF4N-SN 18.5 ODP-2-44250-3HF4N-SN ODP-2-44220-3KF4N-SN ODP-2-44300-3HF4N-SN ODP-2-54300-3KF4N-SN ODP-2-54040-3HF4N-SN ODP-2-54370-3KF4N-SN ODP-2-54050-3HF4N-SN ODP-2-64045-3KF#N-SN ODP-2-64060-3HF#N-SN ODP-2-64055-3KF#N-SN ODP-2-64075-3HF#N-SN 1 10 ODP-2-64075-3KF#N-SN ODP-2-64120-3HF#N-SN ODP-2-64090-3KF#N-SN ODP-2-64150-3HF#N-SN ODP-2-741 10-3KF#N-SN...
Page 10: Mechanical Installation
3. Mechanical Installation 3.1. General  T he Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral mounting holes or DIN Rail clip (Frame Size 2 only).  T he Optidrive must be installed in a pollution degree 1 or 2 environment only.  D o not mount flammable material close to the Optidrive.
Page 11: Mechanical Dimensions And Weight
3.4. Mechanical dimensions and weight 3.4.1. IP20 Units Weight Drive Size 8.70 1 10 4.33 7.28 8.23 2.48 2.48 10.28 5. 1 6 8.07 9.72 3. 1 5 3. 1 5 16.46 6.77 9.45 15.75 4.92 4.92 20.3 19. 1 3 9.
Page 12 3.4.2. IP55 Units Weight Drive Size 17.72 6.73 9.92 16.85 1 10 4.33 1 1.5 25.4 21.26 9.25 10.63 20.28 6.89 50.7 34.06 12.99 12.99 32.68 7.87 121.2 1280 50.39 12.99 14. 1 7 1245 49.02 7.87 196.2 Mounting Bolts Tightening Torques Frame Size Metric...
Page 13: Guidelines For Enclosure Mounting (Ip20 Units)
3.4.3. IP66 Units Weight Drive Size 10. 1 2 7.40 9.41 7.87 7.01 10.6 12.20 21 1 8.29 10.47 9.90 7.87 16.8 Mounting Bolts Tightening Torques Frame Size Metric Frame Size Required Torque Control Terminals 0.5 Nm 4.5 lb-in Power Terminals 2 &...
Page 14: Mounting The Drive - Ip20 Units
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures: Recommended Above &...
Page 15: Guidelines For Mounting (Ip55 Units)
3.7. Guidelines for mounting (IP55 Units)  B efore mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in section 1 1. 1 . Environmental on page 65.  T he drive must be mounted vertically, on a suitable flat surface.  T he minimum mounting clearances as shown in the table below must be observed.
Page 16: Guidelines For Mounting (Ip66 Units)
3.8. Guidelines for mounting (IP66 Units)  B efore mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in section 1 1. 1 . Environmental.  T he drive must be mounted vertically, on a suitable flat surface.  T he minimum mounting clearances as shown in the table below must be observed.
Page 17: Removing The Terminal Cover
3.9. Removing the Terminal Cover 3.9.1. Frame Sizes 2 & 3 Terminal Cover Release Screws Using a suitable flat blade screwdriver, rotate retaining screws indicated by arrows until the screw slot is vertical. 3.9.2. Frame Size 4 3.9.3. Frame Size 5 3.9.4.
Page 18: Electrical Installation
4. Electrical Installation 4.1. Connection Diagram All power terminal locations are marked directly on the product. IP20 Frame Size 2 – 4 units have AC/DC power input located at the top with the motor and connections located at the bottom. All other units have power terminals located at the bottom. 4.1.1.
Page 19: Protective Earth (Pe) Connection
4.2. Protective Earth (PE) Connection 4.2.1. Grounding Guidelines and Lightning Protection Adequate safety earthing must be provided in accordance with local wiring rules and codes of practice. The ground terminal of each Optidrive should be connected back to the common safety earth to maintain touch potentials within safe limits. The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (or Ground Rod).
Page 20: Motor Connection
4.3.2. Cable Selection  For 1 phase ac supply, power should be connected to L1/L, L2/N.  For a DC Supply, the main power cables should be connected to L1/L, L2/N.  F or 3 phase ac supplies, the mains power cables should be connected to L1, L2, and L3. Phase sequence is not important. Neutral connection is not required.
Page 21: Control Terminal Wiring
4.6. Control Terminal Wiring  All analog signal cables should be suitably shielded. Twisted pair cables are recommended.  Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other.  Signal levels of different voltages e.g. 24 Volt DC and 1 10 Volt AC, should not be routed in the same cable.  Maximum control terminal tightening torque is 0.5Nm.
Page 22: Ip66 Switched Version Integrated Control Switch And Potentiometer Wiring
4.8. IP66 Switched Version Integrated Control Switch and Potentiometer Wiring Optidrive P2 is optionally available with an integrated mains disconnect / isolator and front mounted control switch and potentiometer. This allows the drive to be operated directly from the front control panel, whilst also providing for options such as Hand / Auto or Local / Remote Control etc.
Page 23: Emc Compliant Installation
4.10. EMC Compliant Installation 4.10.1. Recommended installation for EMC compliance Metal Back-Panel Twisted-Pair shielded cables for analog control and motor feedback signals. ≥100mm Whenever possible use Shielded motor cables- maintaining shield as far as possible along the cable. 360° bonding EMC cable gland (Best-Practice) Shield to Motor...
Page 24: Safe Torque Off
230 Volt, 1 phase input drives using internal EMC filter. Other models require external EMC filter. Compliance with category C1 conducted emissions only is achieved. For compliance with category C1 radiated emissions, additional measures may be required, contact your Sales Partner for further assistance. EMC categories for drives with internal filter EMC filter and rated voltage less than 480 Volts.
Page 25 PFHD Lifetime (Safety Integrity (Probability of dangerous (Safe failure assumed Level) Failures per Hour) fraction %) EN 61800-5-2 1.23E-09 1/h (0. 1 2 % of SIL 2) 20 Yrs CCF (%) MTTFd Category (Performance level) (Common Cause Failure) EN ISO 13849-1 PL d 4525a SILCL...
Page 26 4.11.6. “STO” Function response time The total response time is the time from a safety related event occurring to the components (sum of) within the system responding and becoming safe. (Stop Category 0 in accordance with IEC 60204-1).  T he response time from the “STO” inputs being de-energised to the output of the drive being in a state that will not produce torque in the motor (“STO”...
Page 27 4.11.9. External Power supply Specification Voltage Rating (Nominal) 24Vdc STO Logic High 18-30Vdc (Safe torque off in standby) Current Consumption (Maximum) 100mA 4.11.10. Safety Relay Specification The safety relay should be chosen so that at minimum it meets the safety standards in which the drive meets. Standard Requirements SIL2 or PLd SC3 or better (With Forcibly guided Contacts) Number of Output Contacts...
Page 28: Led Keypad And Display Operation
5. LED Keypad and Display Operation The drive is configured and its operation monitored via the keypad and display. 5.1. OLED Keypad and Display Layout Control Keypad provides access to the drive parameters, and also allows control of the drive when Keypad Mode is selected in P1-12. TFT Display Main Displayed Parameter Drive Address...
Page 29: Selecting The Language On The Tft And Oled Display
5.2. Selecting the Language on the TFT and OLED Display Select Language Select Language STOP Español Español Deutsch Deutsch 15kW 400V 3Ph English English Hold down the Start Use the Up and Down Press the Navigate and Up keys for >1s. arrows to select a button to select.
Page 30: Changing Parameters
5.4. Changing Parameters LED Display : So P P  . P So TFT and OLED Display : 01 P2 01 P2 01 P2 01 P2 Stop Stop P1-01 P1-08 30.0A P1-08 15kW 400V 3Ph 50.0Hz 30.0A P1-08 30.0 3.0 30.0A 15kW 400V 3Ph Press and hold the Use the up and down...
Page 31 5.7. Keypad Short Cuts The following short cuts can be used to speed up selecting and changing parameters when using the keypad. 5.7.1. Selecting the Parameter Groups When extended or advanced parameter access is enabled (see section 9. Extended Parameters on page 45), additional parameter groups are visible, and may be selected quickly by the following method.
Page 32: Quick Start Procedure
6. Quick Start Procedure 6.1. Quick Start Process Step Action See Section Page Identify the Model Type and ratings of your drive 2. 1 . Identifying the Drive by Model Number from the model code on the label. In particular 2.3.
Page 33: Basic Commissioning Procedure
6.2. Basic Commissioning Procedure This section provides a short guide to commission the drive for a standard Photovoltaic Pumping Application. Other functions are configurable but this guide is intended to provide the user with a starting point, for further information please contact your local Invertek sales partner for detailed support.
Page 34 6.2.1. Basic Parameter Setting Par. Description Default Typical P1-01 Maximum Frequency / Speed 50.0Hz 50.0Hz Maximum output frequency/speed of the drive in Hertz (units will change to rpm if the motor rated speed has been entered into P1-10). This parameter is usually set to the rated frequency of the motor but can be adjusted above or below this value if necessary for the application. If this parameter is set above the motor rated frequency, it should be confirmed that the motor current does not exceed the motor rated current.
Page 35 It is also beneficial to set up the drive to accelerate up to minimum speed quickly with the MPPT disabled so that submersible pumps with thrust bearings will not become damaged during slow starts. This method of starting can also help to force the drive into the low power standby detailed in section 6.2.4.
Page 36 6.2.5. Minimum control wiring requirements for basic operation The P2 Solar Pump Drive is a very flexible product which can be controlled in a number of ways. In order to operate the drive as detailed in section 10. Serial Communications, the drive will need the STO circuit to be closed (see section 4. 1 1. Safe Torque Off) and a drive enable provided to Digital Input 1 as shown below.
Page 37 Parameter Name Default Typical P8-14 Standby Mode Set this parameter to 0 if you require the drive to go into Standby mode based on the description in P3-14 above. P2-27 Standby Activation Delay Time This parameter defines the time period, whereby if the drive operates at the frequency / speed set in P3-14 (Standby speed threshold) for greater than the set time period, the Optidrive output will be disabled, and the display will show .
Page 38 6.2.9. Minimum control wiring requirements when using an irradiance sensor The P2 Solar Pump Drive is a very flexible product which can be controlled in a number of ways. In order to operate the drive as detailed in section 10. Serial Communications, the drive will need the STO circuit to be closed (see section 4. 1 1. Safe Torque Off) and a drive enable provided to Digital Input 1 as shown below.
Page 39: Full Parameter List
7. Full Parameter List 7.1. Parameter Set Overview The Optidrive P2 Parameter set consists of 10 groups as follows:  Group 0 – Read Only Monitoring Parameters  Group 1 – Basic Configuration Parameters  Group 2 – Extended Parameters  Group 3 –...
Page 40 These parameters will often provide enough functions to allow the user to complete basic commissioning in simple applications. The parameters are described in more detail below. Par. Description Minimum Maximum Default Units P1-01 Maximum Frequency / Speed Limit P1-02 500.0 50.0 (60.0) Hz / Rpm Maximum output frequency or motor speed limit –...
Page 41 Par. Description Minimum Maximum Default Units P1-12 Primary Command Source Terminal Control The drive responds directly to signals applied to the control terminals. Keypad control - The drive can be controlled in the forward direction only using an external or remote uni-directional Keypad.
Page 42: Control Terminal Functions
8. Control Terminal Functions For standard applications and operation, the basic control of the drive and functions of all drive input terminals can be configured using just two parameters, P1-12 and P1-13. P1-12 is used to define the source of all control commands and the primary speed reference source.
Page 43 8.1.3. Macro Function Guide Function Explanation STOP Latched Input, Open the contact to STOP the drive Latched input, Close the contact to Start, the drive will operate as long as the input is maintained FWD Latched Input, selects the direction of motor rotation FORWARD REV...
Page 44: Digital Input Configuration Parameter P1-13
8.2. Digital Input Configuration Parameter P1-13 Local (Hand) Digital Analog Analog P1-13 Digital Input 1 Digital Input 2 Control Input 3 Input 1 Input 2 Notes (Terminal 2) (Terminal 3) *(2) Function (Terminal 4) (Terminal 6) (Terminal 10) All functions User defined in Menu 9 or configured through PLC function in OptiTools studio software suite. O: Normal When Input 3 is O: Stop...
Page 45: Extended Parameters
9. Extended Parameters 9.1. Parameter Group 2 - Extended parameters Parameter Name Minimum Maximum Default Units P2-01 Preset Speed 1 P1-02 P1-01 Hz / Rpm P2-02 Preset Speed 2 P1-02 P1-01 10.0 Hz / Rpm P2-03 Preset Speed 3 P1-02 P1-01 25.0 Hz / Rpm...
Page 46 Parameter Name Minimum Maximum Default Units P2-12 Analog Output 1 (Terminal 8) Format See Below     = 0 to10V.   = 10 to 0V,   = 0 to 20mA   = 20 to 0mA ...
Page 47 Parameter Name Minimum Maximum Default Units P2-18 User Relay 2 Output (Terminals 17 & 18) Function select Selects the function assigned to Relay Output 2. The relay has two output terminals, Logic 1 indicates the relay is active, and therefore terminals 17 and 18 will be linked together.
Page 48 Parameter Name Minimum Maximum Default Units P2-26 Spin Start Enable When Enabled, the drive will attempt to determine if the motor is already rotating on start up, and to detect rotational speed and direction. The drive will begin control of the motor from its present (detected) speed. A short delay may be observed when starting the drive whilst the spin start function is completed.
Page 49 Parameter Name Minimum Maximum Default Units P2-36 Start Mode Select / Automatic Restart See Below g Defines the behaviour of the drive relating to the enable digital input and also configures the Automatic Restart function. g : Following Power on or reset, the drive will not start if Digital Input 1 remains closed. The Input must be closed after a power on or reset to start the drive.
Page 50: Parameter Group 3 - Pid Control
9.2. Parameter Group 3 – PID Control 9.2.1. Overview Optidrive P2 Solar provides an internal PID controller. Parameters for configuration of the PID controller are located together in Group 3. For simple applications, the user needs to only define the setpoint source (P3-05 to select the source or P3-06 for a fixed setpoint), feedback source (P3-10) and adjust the P Gain (P3-01), I time (P3-02) and optionally the differential time (P3-03).
Page 51 Parameter Name Minimum Maximum Default Units P3-11 Maximum PID Error to Enable Ramps 25.0 Defines a threshold PID error level, whereby if the difference between the setpoint and feedback values is less than the set threshold, the internal ramp times of the drive are disabled. Where a greater PID error exists, the ramp times are enabled to limit the rate of change of motor speed on large PID errors, and react quickly to small errors.
Page 52 The autotune measures the electrical data required from the motor to ensure good control. Following the steps above, it should be possible to operate the motor. Further parameter settings are possible to further enhance the performance is required, please refer to your Invertek Drives Sales Partner for more information. 9.3.5. BLDC Brushless DC Motors The P2 Solar Pump drive can operate with Brushless DC motors without a feedback encoder or resolver.
Page 53: Control
9.3.6. Group 4 Parameter Listing Incorrect adjustment of parameters in menu group 4 can cause unexpected behaviour of the motor and any connected machinery. It is recommended that these parameters are only adjusted by experienced users. Parameter Name Minimum Maximum Default Units P4-01...
Page 54: Parameter Group 5 - Communication Parameters
9.4.2. Connecting Invertek Drives Options All Invertek Drives options which require communication with the drive, such as the Optiport and Optipad remote keypads and Optistick connect to the P2 Solar Pump drive using the built in RJ45 connection point. The pin connections on these options are already matched, such that a simple pin to pin plug in cable can be used to connect these options without any special requirements.
Page 55 Name Minimum Maximum Default Units P5-06 Communications Loss Action Trip & Coast To Stop Ramp to Stop Then Trip Ramp to Stop Only (No Trip) Run at Preset Speed 4 P5-07 Fieldbus Ramp Control Disabled Ramps are control from internal drive parameters P1-03 and P1-04 Enabled Ramps are controlled directly by the Fieldbus.
Page 56: Advanced Parameters
Name Minimum Maximum Default Units P5-14 Fieldbus PDI-3 Function Select When using an optional Fieldbus interface, this parameter configures the parameter source for the 3rd process data word transferred from the network master to the drive during cyclic communications: Not used No function User Reference 0 to 1000 = 0% to 100.0%...
Page 57 Par. Function Setting Range Default Notes P6-11 Speed Hold Time on 0 – 250s Defines a time period for which the drive will run at Preset Enable Speed 7 (P2-07) when the Enable signal is applied to the drive. The preset speed can be any value from minimum to maximum frequency and in either direction.
Page 58 Par. Function Setting Range Default Notes P7-09 Over Voltage Current 0.0 – 100.0% 5.0% Effective in vector speed control mode only, and will come Limit into function once the drive DC bus voltage increases above a preset limit. This voltage limit is set internally just below the over voltage trip level.
Page 59 Name Minimum Maximum Default Units P8-06 Motor Current Monitor Enable Disable Low current detection (under-torque) High current detection (over-torque) High and low current detection (over and under-torque) High and low current detection (over and under-torque) – No Trip When this function is enabled, the drive will start to run and sit at four points of the configured speed range to measure the actual currents.
Page 60 Name Minimum Maximum Default Units P8-16 Standby Activation Level 100.0 Specifies the level for the drive to wake up from a standby condition. If P8-14 = 1: When the PID operates in direct mode (P3-04=0), if the level of the PID feedback is lower than this level, the drive will wake up after the time set up in P8-17 has elapsed.
Page 61 Par. Function Setting Range Default Notes P9-33 Analog Output 1 Control P2-1 1 These parameters allow the user to overdide the normal parameter control source for the Function Block Digital associated function, allowing interaction with the Function Block Analog internal Function Block programming environment. P9-34 Analog Output 2 Control P2-13...
Page 62 Par. Function Units P0-34 Last operating time HH:MM:SS P0-35 Cooling fan operating time Hours P0-36 DC Bus Voltage Log : 8 samples, 256ms P0-37 DC Bus Ripple Log : 8 samples 20ms P0-38 °C Heatsink Temperature Log : 8 samples, 30s P0-39 °C Ambient temperature log : 8 samples, 30s...
Page 63: Serial Communications
10. Serial Communications 10.1. RJ45 Connector Pin Assignment The P2 Solar Pump drive has an RJ45 connector on the front of the control panel. This connector allows the user to set up a drive network via a wired connection. The connector contains multiple interfaces for different communication protocols:  Invertek’s Optibus Protocol - Used for PC and peripheral connection only  Modbus RTU  BACnet MSTP...
Page 64 Register Read Upper Byte Lower Byte Notes Number Write This register specifies the drive acceleration and deceleration ramp times used when Command Ramp times Fieldbus Ramp Control is selected (P5-08 = 1) irrespective of the setting of P1-12. The input data range is from 0 to 60000 (0.00s to 600.00s). This register contains 2 bytes.
Page 65: Technical Data
11.2. Output Power and Current ratings The following tables provide the output current rating information for the various Optidrive P2 models. Invertek Drives always recommend that selection of the correct Optidrive is based upon the motor full load current at the incoming supply voltage. The PV DC Spply Fuse rating and type can be calculated based on the drive rated output current multiplied by the rated output voltage divided by the array Vmpp.
Page 66 The rise time and peak voltage can affect the service life of the motor. Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life.
Page 67: 1.3. Derating Information
11.3. Derating Information Derating of the drive maximum continuous output current capacity is require when:  Operating at ambient temperature in excess of 40°C / 104°F for enclosed drives (non UL approved)  Operating at Altitude in excess of 1000m/ 3281 ft  Operation with Effective Switching Frequency higher than the minimum setting.
Page 68: Troubleshooting
12. Troubleshooting 12.1. Fault messages Fault Description Corrective Action Code o No Fault Displayed in P0-13 if no faults are recorded in the log.  Brake channel over current Consult your local Invertek partner, the brake channel should not be connected in the application when using a P2 Solar drive.
Page 69 Check all three supply phases are present and within the 3% supply voltage level imbalance tolerance. Reduce the motor load. If the fault persists, contact your local Invertek Drives Sales Partner. Po Input phase loss trip Drive intended for use with a 3 phase supply, one input phase has been disconnected or lost.
Page 70 Fault Description Corrective Action Code Po Low Pressure Detected by Check the pump system for leaks for burst pipes. Pipe Fill Function Check the Pipe fill function has been commissioned correctly (P3-16 & P3-17). P Output (Motor) Phase Loss One of the motor output phases is not connected to the drive. S...
Page 71 www.invertekdrives.com Version 2.04 | Optidrive ODP-2 Solar Pump User Guide | 71...
Page 72 Ñ82-SOLMAN-IN_V2.04dÓ 82-SOLMAN-IN_V2.04 Invertek Drives Ltd. Offa’s Dyke Business Park, Welshpool, Powys SY21 8JF United Kingdom Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869 www.invertekdrives.com...

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