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CUSTERS Handy CR 700 Instruction Manual

Mobile scaffold tower safe guard
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Instruction Manual
CUSTERS
®
Mobile Scaffold Tower
Safe Guard
Handy / CR 700 & 1300
2
Maximum load: 200 kg/m
Maximum platform height: 12 meters inside
8 meters outside
March 2022

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Summary of Contents for CUSTERS Handy CR 700

  • Page 1 Instruction Manual CUSTERS ® Mobile Scaffold Tower Safe Guard Handy / CR 700 & 1300 Maximum load: 200 kg/m Maximum platform height: 12 meters inside 8 meters outside March 2022...

  • Page 2: Table Of Contents

    Contents 1. Introduction .................. 3 2. Specifications ................. 4 3. Warranty and liability................ 4 4. Marking of mobile scaffold tower components ........... 4 5. Inspection upon delivery ..............5 6. Safety instructions ................5 6.1. Check before assembly .............. 5 6.2.

  • Page 3: Introduction

    1. Introduction The Custers® mobile scaffold tower is part of a wide range of aluminium scaffold variants. The Custers® mobile scaffold tower, if assembled according to this manual, complies with the actual standard EN1004-1:2020. Custers Hydraulica B.V. has assessment documentation as well as certificates to proof the conformity of the Custers® mobile scaffold system to the actual standards.

  • Page 4: Specifications

    4. Marking of mobile scaffold tower components  Each aluminium / plastic / wooden component from the mobile scaffold tower is provided with the Custers’ company name and a two-digit code corresponding to the year of production.  8-rung frames are always provided with a compulsory waterproof label with...

  • Page 5: Inspection Upon Delivery

    User training courses cannot be a substitute for instruction manuals but only complement them; b) Only the original Custers components specified in this manual shall be used; c) Damaged or incorrect components shall not be used; d) This product shall only be used according to the instruction manual e) Mobile access and working towers designed in accordance with EN1004-1 are not anchor points for personal fall arrest equipment;...
  • Page 6 The mobile scaffold tower must be erected flat with a maximum inclination of 1% (a maximum of 1 cm inclination over a length of 1 metre); check this with a spirit level; correction is possible by tightening the spindle nuts of the casters. The casters must always be in locked position, except for relocating the scaffold.
  • Page 7 Frame security pin Horizontal braces/guardrails must preferably be positioned on the uprights in such a way that the openings of the claws point outwards.
  • Page 8 There must always be at least 1 platform with hatch on the working level; the working level must be fitted with: guardrail, knee railing and toe boards all around. There must always be at least one platform with a hatch on the resting level. The resting level must be fitted all around with guardrails and knee railings and must be installed every 2 metres.

  • Page 9: Lifting Up Components

    6.4. Lifting up components Lifting up components onto higher areas should be done by passing the components from platform to platform. Parts can also be lifted upwards with a sturdy rope. Use a proper knot, loop or hook to secure the components. Hoisting equipment may not be attached to the scaffold.
  • Page 10 Positions of stabilizers or outriggers Basic forms A: Small outrigger, length 1300 mm B: large outrigger, length 2000 mm C: Small outrigger, length 1300 mm D: large outrigger, length 2000 mm 1: Brace, length 2500 mm, art. nr. 9501.200.030(CR) 2: Brace, length 1913 mm, art. nr. 9501.200.048(CR)
  • Page 11 Mobile scaffold tower with stabilizers Stabilizer Mobile scaffold tower with outriggers Outrigger Option: brace Positions of stabilizers or outriggers If the mobile scaffold tower is placed against a wall, do not remove the outrigger / stabilizer, but turn it parallel to the wall. If the mobile scaffold tower is placed at an angle, remove the inner outrigger / stabilizer, and turn the outer two parallel to the wall.

  • Page 12: Safe Guards

    Custers Safe Guard leading guardrail frames:  are used in the scaffolding from floor height of 2m rather than separate horizontal and diagonal braces;...

  • Page 13: Assembling The Narrow Mobile Scaffold Tower (2,4,6,8,10,12 M)

    7. Assembling the narrow mobile scaffold tower (2,4,6,8,10,12 m) 1: Insert both casters into the 4-rung frame; and make sure that the casters are properly secured; 2: Place the horizontal braces on the uprights of the frame; 3: Insert both casters into the 4-rung frame;...
  • Page 14 10: Place the platform with hatch (on the rung from the top); slide both blow-away protections under the rung; 11: Lock the brakes and set the scaffold level by twisting the spindle nut of the casters; place four (large small) stabilizers: 12: Place the upper coupler under the 6 rung at the small leg, 9...
  • Page 15 18: Place both 8-rung frames; 19: Place locking pins between the frames themselves; 20: Place two Safe Guard guardrail frames on the upper rung and click both diagonal braces in place on the 5 rung of the frame in question; 21: Place the platform with hatch (on the 5 rung from the top);...
  • Page 16 23: Place both 8-rung frames; 24: Place locking pins between the frames themselves; 25: Place two leading guardrail frames and click both diagonal braces in place on the 5 rung of the frame in question; 26: Place the platform with hatch (on the rung from the top);...
  • Page 17 28: Climb to the upper level through the hatch; 29: Place the four toe board brackets; 30: Place both end toe boards 31: Place both longitudinal toe boards. The above shows the assembly of the freestanding mobile scaffold tower. If the mobile scaffold tower is placed against the façade (distance between façade and platform not larger than 15 cm) the edge protection (guardrail at hip height, knee railing and toe board) on the façade side may be omitted.

  • Page 18: Assembling The Narrow Mobile Scaffold Tower (3,5,7,9,11 M)

    8. Assembling the narrow mobile scaffold tower (3,5,7,9,11 m) 1: Insert both casters into the 8-rung frame; and make sure that the casters are properly secured; 2: Place the horizontal braces on the uprights of the frame; 3: Insert both casters into the 8-rung frame;...
  • Page 19 7: Place both 8-rung frames; 8: Place locking pins between the frames themselves; 9: Place both diagonal braces; 10: Place both Safe Guard guardrail frames on the upper rung; 11: Place the platform with hatch; slide both blow-away protections under the rung; 12: Remove the temporary platform;...
  • Page 20 Now place the four (large or small) stabilizers: 15: Place the upper coupler under the 6 15/19 rung at the small leg, 9 or 10 rung at the large leg; 16: Put the foot on the ground with observance of the designated basic form (see 4.4);...
  • Page 21 24: Place the platform with hatch; slide both blow-away protections under the rung; 25: Climb to the next level through the hatch; 26: Place both 8-rung frames; 27: Place locking pins between the frames themselves; 28: Place two Safe Guard guardrail frames on the upper rung and click the diagonal braces in place on the 5 rung of the...
  • Page 22 29: Place the platform with hatch (on the rung from the top); slide both blow-away protections under the rung; 30: Climb to the upper level through the hatch; 31: Place the four toe board brackets; 32: Place both end toe boards 33: Place both longitudinal toe boards.

  • Page 23: Assembling The Wide Mobile Scaffold Tower (2,4,6,8,10,12 M)

    9. Assembling the wide mobile scaffold tower (2,4,6,8,10,12 m) 1: Insert both casters into the 4-rung frame; and make sure that the casters are properly secured; 2: Place the horizontal braces on the uprights of the frame; 3: Insert both casters into the 4-rung frame;...
  • Page 24 9: Place the platform with hatch (on the rung from the top) on the façade side; 10:Slide both blow-away protections under the rung; 11:Lock the brakes and set the scaffold level by twisting the spindle nut of the casters; Now place the four (large or small) stabilizers: 12: Place the upper coupler under the 6th or 12/17...
  • Page 25 19: Place both 8-rung frames; 20: Place locking pins between the frames themselves; 21: Place two Safe Guard guardrail frames on the upper rung: one to the façade side and the other in the middle of t he rungs. Click the diagonal braces in place on the 5 rung of the frame in question;...
  • Page 26 25: Place both 8-rung frames; 26: Place locking pins between the frames themselves; 27: Place two Safe Guard guardrail frames on the upper rung: one to façade side, the other in the middle of the rungs. Click the diagonal braces in place on the 5 rung of the frame in question;...
  • Page 27 31: Climb to the upper level; 32: Place the four toe board brackets; 33: Place both end toe boards 34: Place both longitudinal toe boards; The above shows the assembly of the freestanding mobile scaffold tower. If the mobile scaffold tower is placed against the façade (with a distance between façade and platform not greater than 15 cm), the edge protection (guardrail at hip height, knee railing and toe board) on the façade side may be omitted.

  • Page 28: Assembling The Wide Mobile Scaffold Tower (3,5,7,9,11 M)

    10. Assembling the wide mobile scaffold tower (3,5,7,9,11 m) 1: Insert both casters into the 8-rung frame; and make sure that the casters are properly secured; 2: Place the horizontal braces on the uprights of the frame; 3: Insert both casters into the 8-rung frame;...
  • Page 29 8: Place both 8-rung frames; 9: Place locking pins between the frames themselves; 10: Place both diagonal braces; 11: Place both Safe Guard guardrail frames on the upper rung: one to façade side and the other in the middle and click the diagonal braces in place on the 5 rung of the frame in question;...
  • Page 30 21: Climb to the 3m. level through the hatch; 22: Place both 8-rung frames; 23: Place locking pins between the frames themselves; 24: Place two Safe Guard guardrail frames on the upper rung: one to façade side and the other one in the middle. Click the diagonal braces in place on the 5 rung of the frame in question;...
  • Page 31 27: Climb to the next level through the hatch; 28: Place both 8-rung frames; 29: Place locking pins between the frames themselves; 30: Place two Safe Guard guardrail frames on the upper rung one to façade side and the other one in the middle. Click the diagonal braces in place on the rung of the frame in question;...
  • Page 32 33: Repeat the steps 27 - 32 until the preferred level has been achieved; 34: Climb to the upper level through the hatch; 35: Place the four toe board brackets; 36: Place both end toe boards 37: Place both longitudinal toe boards; The above shows the assembly of the freestanding mobile scaffold tower.

  • Page 33: Information To Be Displayed

    11. Information to be displayed After assembly or alteration the following minimum information shall be displayed on the mobile access and working tower and be clearly visible from the ground (e.g. on a tag): a) the name and contact details of the responsible person; b) if the tower is ready for application or not;...
  • Page 34 It is not allowed to make bridges between a mobile scaffold tower, unless specifically calculated applications are used. The maximum workload is 200 kg/m (scaffolding class 3); only one level of maximum load per scaffolding may be used. The maximum uniformly distributed load on a working platform is 275 It is prohibited to jump on the platforms;...
  • Page 35 Take care that ladder platforms always have to be applied above a non-ladder platform or the ladder should be supported by the fixed part of the ladder platform underneath . The hatches of these platforms always have to be closed after use of the ladder. The design is as such, that the hatches close automatically.
  • Page 36  It is prohibited to work on the scaffolding if the wind force is greater than 6 Beaufort (large branches move, umbrellas fold, the wind speed is 11 - 14 m/s = ± 45 km/h).  If the expected wind force is greater than 6 Beaufort the freestanding mobile scaffold tower must be either disassembled, or relocated to a wind-free zone, or be anchored.

  • Page 37: Relocating The Mobile Scaffold Tower

     Mobile access and working towers are not designed to be sheeted: it is prohibited to attach wind-catching surfaces such as billboards or tarpaulins to freestanding scaffolds.  The scaffold must not be exposed to aggressive liquids or gases.  Mobile access and working towers in accordance with EN1004-1 are not designed to be used as a means of edge protection.

  • Page 38: Anchoring

     Reduce the height to 6,3m platform height maximum  The maximal permitted slope is 1% (1% = a maximum of 1 cm inclination measured per 1 metre)  In the event of wind forces larger than 4 Beaufort the scaffold may no longer be relocated (4 Beaufort: dust, sand and paper will be blown up, small branches will be torn off;...
  • Page 39  When round tubes have one or more dents directly next to a welding junction regardless of depth or shape of the dent;  When square or rectangular tubes have one or more full dents with a depth of mora than 2 ...

  • Page 40: Composition Tables

    The table below indicates which components are required for assembling a scaffold up to a certain height. Make sure that these components are present. Composition table Custers Handy / CR 0.7m, freestanding, available in lengths 1.8m / 2.50m / 3.10m (Handy only)
  • Page 41 Composition table Custers Handy / CR 1.3m, freestanding, available in lengths 1.8m / 2.50m / 3.10m (Handy only) Working height [m] Platform height [m] Description Part number 8-Rung frame 1300 9501.200.010(CR) 12,5 4-Rung frame 1300 9501.200.020(CR) Locking pin 9501.410.162 0,06 Toe board 1300 9501.200.090...
  • Page 42 Custers Hydraulica B.V. Smakterweg 33 5804 AE Venray Nederland Tel. +31 (0) 47 85 53 000 E-mail: info@custers.nl Website: www.custers.nl...

This manual is also suitable for:

Handy cr 1300

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