Elmec EVduty EVC30 Series User Manual

Elmec EVduty EVC30 Series User Manual

Electrical vehicle charging station level 2
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User Manual
ELM-1013
18235-R25
EVduty
EVC30 SERIES
ELECTRICAL VEHICLE
CHARGING STATION
LEVEL 2

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Summary of Contents for Elmec EVduty EVC30 Series

  • Page 1 User Manual EVduty EVC30 SERIES ELECTRICAL VEHICLE CHARGING STATION LEVEL 2 ELM-1013 18235-R25...
  • Page 2: Table Of Contents

    Table of contents Important safety instructions ______________________________________________________________ Product __________________________________________________________________________________ Models ___________________________________________________________________________________ Technical specifications ___________________________________________________________________ Installation Physical installation ____________________________________________________________________ Electrical installation ___________________________________________________________________ Smart-Home or Smart-Pro Module Initial con guration ____________________________________________________________________ Extended features _____________________________________________________________________ Operation sequence Immedate charging mode ______________________________________________________________ Controlled access charging mode _______________________________________________________ Output current adjustement ______________________________________________________________...
  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS This manual contains important instructions for SAVE THESE the EVduty EVC30 EV Charging Station that shall INSTRUCTIONS be followed during installation, operation and maintenance of the unit. DEFINITIONS This symbol represents This symbol represents a warning a risk of electric shock CAUTION To reduce the risk of fire, connect only to a circuit provided with 40 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70 and C.E.C Part 1 C22.1-12.
  • Page 4: Product

    Product The EVduty EVC30 series is a Level 2 Electric Vehicle Charging Station. Its primary function is to send electrical power to an Electrical Vehicle that is equipped with the SAE J1772 Electric Vehicle connector. Here are the main parts of the product...
  • Page 5: Models

    Model This charging station is offered in a variety of different models. The base options choices include length of the output cable and output current. There are also some other options: communication module, Power Input Type, Input Plug Type, etc. The part number of the unit is built as shown below: EVC30-25 30-0 0 0 0 0 Output cable lenght (ft): 15 or 25 Output current (A): 16, 20, 24 or 30...
  • Page 6: Technical Specifications

    Technical speci cations INPUT VOLTAGE 208-240 VAC single phase, 30 A INPUT CONNECTOR NEMA 6-50P NEMA 14-50P (optional) 6’ input cable with wiring leads (optional) ENCLOSURE ENVIRONMENT RATING UL/CSA NEMA types 3R. PERSONAL PROTECTIONS Ground Monitoring; Charge Circuit Interrupting Device with 20 mA threshold (CCID20) DIMENSIONS (LENGTH X WIDTH X DEPTH) 330 mm x 165 mm x 60 mm (13,00’’...
  • Page 7: Installation

    Installation PHYSICAL INSTALLATION Portable model This Electrical Vehicle Charging Station can be configured as a portable-type charger. Its design allow it to be installed in a non-permanent way on a wall by using the included wall mount bracket. Figure 2 illustrates the mounting of the unit to a wall.
  • Page 8 Installation Because the input power cable is quite short, the input power receptacle must be located correctly vs the position of the charging unit station. Figure 3 illustrates where the unit should be mounted for the input power cable to line up properly with the input power receptacle.
  • Page 9 Installation Permanent installation model This Electrical Vehicle Charging Station can be configured for a permanent installation type of charger. The physical installation is nearly identical as the portable model (see Section [Installation/Physical Installation/Portable Model]), but require the unit to be locked on his wall mount bracket by installing a padlock in the hole as shown in Figure 4. Figure 4: Installation of padlock for anti-theft protection Install...
  • Page 10: Electrical Installation

    Installation ELECTRICAL INSTALLATION This equipment should be installed, adjusted, and serviced by qualified electrical personnel familiar with the construction and operation of this type of equipment and the hazards involved. Failure to observe this precaution could result in death or severe injury. This Electrical Vehicle Charging Station requires a dedicated 40 A circuit breaker (it may require a lower value depending on the output current adjustment) in the main electrical panel.
  • Page 11: Smart-Home Or Smart-Pro Module

    Smart-Home or Smart-Pro Module A EVduty EVC30 charging station equipped with a Smart-Home or Smart-Pro Module require an initial configuration and offer extended features. This section describe the configuration procedure and the extended features. INITIAL CONFIGURATION Only a EVduty EVC30 charging station equipped with a Smart-Home/Pro Module requires an initial configuration. This configuration is necessary for the charging station to connect to the local Wi-Fi network and then be controlled by the EVduty mobile application.
  • Page 12: Extended Features

    • Activate “Public terminal” option. • If wanted, activate “Paying terminal” option and modify the price and the associated price time. Note: Please contact Elmec Customer Service to obtain a registration form in order to receive the generated revenues (fees may apply).
  • Page 13 Smart-Home or Smart-Pro Module Activity log The owner of a charging station can consult the history of the activities that took place on his charging station. It can be the start/stop of a charging session, an error, etc. To access this feature in the mobile app: •...
  • Page 14 Smart-Home or Smart-Pro Module Exemples of typical conficuration 1. 2 charging station protected by a single 40 A circuit breaket. Main electric panel (1x “Level 1” “Link” only) Main Circuit 100 A Charging station A Branch circuit 40 A Charging station B 2.
  • Page 15 Smart-Home or Smart-Pro Module 4 pairs of charging stations. Each pair of charging station Main electric panel is protected by a 40 A circuit breaker. These 4 circuit breakers are protected by a 125 A main Main circuit breaker. (4x “Level 1” “Link” and 1x “Level 2”...
  • Page 16: Operation Sequence

    Operation sequence Never operate the unit if the enclosure isn’t sealed. The Main LED located in the front of the unit (as seen in Figure 1) monitors the state of the unit. All models offer the immediate charging mode. Models that have the Smart-Home or Smart-Pro Module can offer the controlled access charging mode.
  • Page 17 Operation sequence Table 2 explains all the states of the unit depending on the color of the Main LED. Table 2: Charging station state based on Main LED color MAIN LED CHARGING STATION ACTUAL STATE COLOR Green Unit is powered on and ready to charge a vehicle. Flashing Unit is powered on, but wasn’t able to connect to the Wi-Fi network.
  • Page 18: Output Current Adjustement

    Output current adjustment The EVDuty EVC30 Series charging station offers the possibility to adjust the maximum output current. This adjustment may be necessary in the case where the charging station must be powered by a circuit which is protected by a circuit breaker of a value less than 40 A. Table 3 is used to determine the value of the maximum output current based on the value of the circuit breaker that protects the charging station.
  • Page 19 Output current adjustment Table 4: Maximum output current adjustment (SW1, R4.10) CONTROL CIRCUIT BOARD REVISION 4.10 (SW1 COMPONENT) MAX OUTPUT DIP SWITCH DIP SWITCH DIP SWITCH CURRENT (A) POSITION #1 POSITION #2 POSITION #3 Right Right Left Right Right Left Left Left Revision 4.10...
  • Page 20 Output current adjustment Table 5: Maximum output current adjustment (SW5, R5.4+) CONTROL CIRCUIT BOARD REVISION 5.4+ (SW5 COMPONENT) MAX OUTPUT DIP SWITCH DIP SWITCH DIP SWITCH DIP SWITCH CURRENT (A) POSITION #1 POSITION #2 POSITION #3 POSITION #4 Right Right Right Left Right...
  • Page 21: Maintenance And Cleaning

    Maintenance and cleaning MAINTENANCE This charging station does not require any major maintenance except a regular verification to be sure that there are no damages or excessive wear to the charging station itself or to any of the power cords/plugs/connectors. CLEANING The charging station and the power cords should be cleaned regularly.
  • Page 22: Troubleshooting

    Troubleshooting COMMON PROBLEMS Table 6 lists some of the common problems and their possible solutions. Table 6: Troubleshooting DIAGNOSTIC PROBLEM SOLUTIONS Check if the dedicated circuit breaker is at the ON position. The power to the The Main LED unit is bad or absent. don’t light up Check if the input cable is correctly when the unit is...
  • Page 23: Diagnostic Code

    Troubleshooting DIAGNOSTIC CODE This charging station unit has a feature that displays a Diagnostic Code when the unit is in a known fault state. The way it works is that the Main LED will flash RED in a certain manner and the numbers of flashes are related to a 2-digit number.
  • Page 24 Troubleshooting Table 7 lists the possible displayed Diagnostic Codes and the associated problems and solutions. Table 7: Diagnostic codes DIAGNOSTIC PROBLEM SOLUTION(S) CODE Check wiring from main electrical panel to the unit. At the initial self-test, the unit was missing a ground (GND) Check if the input cable is correctly or one of the two AC lines (L1 or L2).
  • Page 25: Contact Us

    Contact us POSTAL ADDRESS Service support Elmec 1141, 2 Avenue, Shawinigan (Québec) G9T 2X9 SERVICE SUPPORT 819 533-3888 819 533-3074 EMAIL info@elmec.qc.ca WEBSITE elmec.ca...
  • Page 26: Limited Warranty

    Elmec will repair any EVduty EVC30 Electric Vehicle Charging Station judged to have a defect or malfunction. In the event repair is not possible, Elmec will replace the EVduty EVC30 Electric Vehicle Charging Station with a new one of similar specifications and price.

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