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Installation and Instructions for stove model
Uniflam Idro
(25-34 kW)
Dear Customer
First of all we would like to thank you for the trust you have placed in us when purchasing one of the Calux
products.
We have prepared this short manual for you in an attempt to make it as easy as possible for you to use our
product.
We also advise you to show the specific technical information given on the following pages to those in
charge of assembling the unit and making the product operational so that these operations can be carried
out as correctly as possible.
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Table of Contents
Summary of Contents for Calux Uniflam Idro 24 kW
- Page 1 (25-34 kW) Dear Customer First of all we would like to thank you for the trust you have placed in us when purchasing one of the Calux products. We have prepared this short manual for you in an attempt to make it as easy as possible for you to use our product.
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Page 2: Table Of Contents
Index Preamble ........................... 3 Gurantee ..........................4 Technical features ....................... 5 Dimensions and construction ..................5 Performance features ....................7 Installation (see this section with a tecnician) ..............7 Installation of the product ................... 7 Heating system ......................9 Instructions for the estetical setting of the product ............ 15 Use of the product ...................... -
Page 3: Preamble
The manual is a document that belongs exclusively to CALUX Ltd and it is not allowed to be given to third parties without a written permission from the company that holds the rights to it. -
Page 4: Gurantee
Calux Srl. reserves the right, at any time and at its own final discretion, to make all the changes it considers useful or necessary to technical data and features of its own products without this having any effect on the above-mentioned general conditions. -
Page 5: Technical Features
TECHNICAL FEATURES 2.1. Dimensions and Construction Series Uniflam with Oven Water inflow 1,5’’ Water outflow 1,5’’ Manuale Uniflam Idro rev. 00... - Page 6 Series Uniflam without Oven External Dimensions 25 KW 34 KW Dimensions of place requirement 1010 1500 1000 1500 1050 1540 1120 1600 Oven Dimensions and Diameter of Tubes Diameter Dimensions of the Oven (mm) Model Fume Exit ᴓ (mm) UNI25 UNI25F UNI34 UNI34F...
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Page 7: Performance Features
2.2. Performance features The following table shows the specifications of our products in accordance with the provisions of the standards (UNI EN 13240 and subsequent updates) Main technical features Uniflam IDRO 25 kW – (without oven) Uniflam IDRO 34 kW –(without oven) Dimensions 1050 x 580 x 570 mm Dimensions... - Page 8 Position the stove at least 80 cm from flammable material, if this is not possible, a thermal protection has to be done (UNI 7129, UNI 10683). If the floor is made of flammable material (eg. parquet) it has to be used a plate of fireproof material under and around the oven.
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Page 9: Heating System
Heating system CHIMNEY The proper installation of the fume exhaustion ensures a proper operation of our heating generators. In normal use the chimney has to ensure then right depression (Draft) sufficient combustion air and flue gas exhaust (Smoke), this it is essential for a successful functioning of the stove. Following are suggestions we would like to give out of our checks and theoretical calculations: Respect the right balance between cross-sectional and vertical tubes, in all cases it is not recommended to use chimneys with a height of less than 3 meters or more than 10 meters. - Page 10 Another important element of the system is the chimney flue. This, according to the standards (UNI 10683, UNI 7129 and subsequent updates), should meet the following requirements: - Have the insight material equivalent to that of the tube. - Have a fume exit of at least twice the size of the inner section of the chimney, to facilitate the release of smoke.
- Page 11 HEATING To be used in the right way our stoves need to be connected to a suitable plumbing. WARNING: Do not use in any manner the stove without having it first connected to a suitable water supply. This operation beyond the termination of the guarantee can do irreparable damage to the product.
- Page 12 - THE PLANT SHOULD ONLY BE LOADED BY NATURAL FALL FROM THE EXPANSION VESSEL AND ABSOLUTELY NEVER DIRECTLY FROM THE WATER SYSTEM (Water in the network has a higher pressure than our generator can take). NB: THE MAXIMUM PRESSURE OF WORKING OF THE GENERATOR SHOULD NEVER EXCEED 1.5 BAR The expansion vessel must consist of a covered container located above the highest point reached by the water in the system.
- Page 13 SCHEDULE OF THE WATER CONNECTION: 1. Stove 2. Open expansion valve 3. Electronically central 4. Circulator 5. Immersion sonde 6. Security tube 7. Sanitary water ingress 8. Sanitary water exit 9. Valve of thermic outgo 10. Outgo of heating water 11.
- Page 14 ISTALLATION WITH STOVE AND WALL BOILER 1. Stove 2. Open expansion valve 3. Electronically central 4. Circulator 5. Immersion sonde 6. Security tube 7. Sanitary water ingress 8. Sanitary water exit 9. Valve of thermic outgo 10. Outgo of heating water 11.
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Page 15: Instructions For The Estetical Setting Of The Product
IMPORTANT NOTICE: Please note that all pictures shown in the manual are provided free of charge and just as indication. Due to this, Calux S.r.l. does not assume any responsibility. Installation instructions for the aesthetical part of the product (UNIFLAM Series) The UNIFLAM stove comes in two separate packages, one containing the pro- product and the other containing the ceramic coating. - Page 16 The minimum room height should be 2,80m Only with 34kW stove Figure 3.5: Front ceramics positioning 5. For the positioning of the ceramics the hand bar has to be removed 6. Open the ash tray, unscrew the screws and remove the handle as shown in Figure 3.6. Figure: 3.6.
- Page 17 7. Open the pottery ash tray. Place the larger piece in the centre, see Figure 3.7. 8. Replace the hand bar and re-fix it. Only with Figure: 3.7. 34kW stove 9. Place the side ceramics on the left and right side of the stove, take care to position the smaller ones as last ones, as shown in Figure 3.8.
- Page 18 CAUTION: To place the ceramics at the top of the stove, the cover plate has to be moved. 10. Unscrew the screw on the backside and open cover plate Figure 3.9. Top cover plate Top of the stove Screws to unscrew Figure: 3.9.
- Page 19 12. Place the ceramics on the upper circle as shown in Figure 3.11. Figure: 3.11. 13. To replace the cover plate is necessary to reposition the top by a small force in the direction shown in Figure 3.12 to ensure the correct coupling between the two components. After making sure that the cover is integral with the top, it can be fixed with the screw again.
- Page 20 SMOKE VALVE REMOVAL If it is necessary to remove the fume valve in order to simplify the ascetical assembly just described or to perform any other service, following some instructions: 1. Remove first of all the knob for adjustment of the gas valve; figure 3.13. Figure: 3.13.
- Page 21 WARNING: Be careful during this operation not to drop the valve into the stove 3. Removed the valve, it is necessary to remove the clamp screw of the fume tube as shown in Figure 3.15. Figure: 3.15. Manuale Uniflam Idro rev. 00...
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Page 22: Use Of The Product
USE OF THE PRODUCT ATTENTION: Please note that the usage of the product has to be in agreement with all national and local rules and regulations. CAUTION: Position the stove at least 80 cm away from flammable materials, if this distance cannot be respected it is considerable to make use of a thermal protection (UNI 7129, UNI 10683). - Page 23 5. Leave open the air flow windows as long as needed to increase the flame. 6. To inflame the wood one can use paper or special sticks for inflammation. 7. Now proceed with the regulation of the air windows in terms to give just as much air as needed to feed the flame.
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Page 24: Using The Oven
USING THE OVEN The oven of the UNIFLAM stoves works exclusively through the action of smoke produced by burning wood. These fumes get in contact with the outward part of the ovenin terms to create the high temperatures necessary for cooking food (200 - 250°C). This operation makes it necessary to conduct two more operations, one after purchasing the product and the other during the use of it: - The correct sizing of the product in respect to the environment where it has to be placed. - Page 25 When the combustion starts, you can adjust the flow of combustion air by adjusting the air intake window of the ashtray and adjust the draft through the knob. It is also possible to operate the valve to regulate the smoke in the chimney. CAUTION: The gas valve for UNIFLAM series models has been designed in order with EN 13240 and its subsequent updates, so it has a minimum of free cross section to ensure the safe discharge of flue gases.
- Page 26 WARNING: Do not turn off the fire with water: the violent heat stress could do serious damage to parts of the boiler and destroy the fireplace. We recommend using wood that has been dried as much as possible. Fresh wood (rich in moisture) and resin, besides having a lower calorific value and therefore burning worse, causes the creation of deposits on the walls of the boiler.
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Page 27: Maintenance
5. MAINTENANCE This section of the manual contains technical information needed to carry out the routine maintenance and repairs. CAUTION: Before starting any maintenance it is important to make sure that the stove is turned off, the heater is disconnected from electricity and the water valve is closed. If the surgery requires it, the water has to be drained from the plant. - Page 28 The removal of deposits of combustion fumes accumulated oround the oven body can easily be cleaned by extracting the oven. Extraction of the oven (see figure) - Remove the screws that hold the subframe of the oven door; - Lift and take out the steel body of the oven; - Use a lever to extract the metal sheet on which the body of the oven is positioned and that diverts it to the smoke exhaust - Clean the stove;...
- Page 29 CAUTION: If usind the stove continuously during the heating season, it is recommended to clean the stove regularly a several times during the season to avoid the phenomena of excessive smoke. CAUTION: It is NOT considerable to embed our stoves. Th the case that it is not avoidable, keep at least 30cm space on top of the stove to allow access for inspection and maintenance from the upper part of the heater.
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Page 30: Problems And Solutions
WARNING: Proceed to clean the glass only if it is completely cold and do not use abrasives (Use specific products available on the market). The cleaning of the iron part has to be done with non- aggressive products to avoid any damage to the paint. WARNING: The Company is not responsible for any malfunctions of the stove caused by poor or missing maintenance. - Page 31 The circulator does not work Make sure all electrical connections are in order Make sure that the circulator is not blocked. In case it is, unblock it manually by opening the valve Make sure that the measure of temperature is positioned in the correct way and works correctly No hot water arrives at the radiators...