Related Manuals for Hammer FR Series
Summary of Contents for Hammer FR Series
- Page 1 HYDRAULIC ROTARY CRUSHER FR SERIES HAMMER SRL Via Oleifici dell'Italia Meridionale, LOTTO G1 Z.I. 70056 MOLFETTA (BA) Telefono: +39 080 337 53 17 Email: info@hammereurope.com Url: www.hammereurope.com...
- Page 3 CRUSHER FR SERIES Instruction manual for the use, maintenance, safety, transport, storage, installation, repair, spare parts and disposal of the HAMMER product: FR CRUSHER All rights are reserved, including translation rights. Reproduction of this publication without the permission of HAMMER S.r.l. is prohibited...
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Page 5: Table Of Contents
2.7 Equipment identification data and CE marking ..................14 2.8 Description of the equipment ........................16 2.9 Intended use and limits of use ........................ 16 2.10 Technical specifications of HAMMER CRUSHERS ................16 2.11 Noise ..............................18 3. SAFETY ............................... 19 3.1 Standards and certifications ........................ - Page 6 CRUSHER FR SERIES 6.2 Hydraulic System Maintenance ....................... 31 6.3 Lubrications ............................. 32 6.4 Rotation Motor Gearbox .......................... 32 6.5 Authorized assistance ..........................33 6.6 Scheduled Maintenance Synoptic Table ....................33 6.7 Tightening torques of Screws and nuts ....................34 6.8 Hydraulic pipe dimensions ........................
- Page 7 CRUSHER FR SERIES The technical information contained in this manual are not binding. HAMMER S.r.l. reserves the right to make any changes necessary to improve the manual at any time.
- Page 8 CRUSHER FR SERIES HAMMER S.r.l. Registered Office and Factory: Via Oleifici dell'Italia Meridionale, LOTTO G1 Z.I. - 70056 MOLFETTA (BA) VAT number: 06233290722 Telephone: +39 080 337 53 17 Email: info@hammereurope.com Url: www.hammereurope.com...
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Page 9: Introduction
B. The regular operation of the CRUSHER depends on correct use and maintenance. Therefore, the efficiency and duration of your equipment will be closely connected with these fundamental aspects. C. HAMMER S.r.l. reserves the right to make the modifications it deems necessary or useful to its own equipment without compromising its essential characteristics. -
Page 10: Regulatory References
Regarding all aspects for which further explanations are deemed necessary, do not hesitate to contact the Customer Service of the MANUFACTURER. 1.5 R EGULATORY REFERENCES All HAMMER CRUSHERS are designed, built and tested in accordance with the following standards: Standard Title Year... -
Page 11: Consultation Of The Manual
E. The warranty is only valid if the first start-up is carried out by personnel authorized by HAMMER S.r.l.. F. The warranty is subject to the regular maintenance described in Chapter 6 of this manual. -
Page 12: Request For Assistance
To request any type of assistance, please contact the Customer Service of the MANUFACTURER, sending an email to the email address of HAMMER (see page 2) with a copy of the specific form (Annex 1 of Chapter 8 of this manual), duly completed and always mentioning the equipment's serial number. -
Page 13: Information
CRUSHER FR SERIES 2. INFORMATION 2.1 D EFINITIONS MACHINE: Assembly, fitted with or intended to be fitted with a drive system, other that direct human or animal force, consisting of linked parts or components, at least one of which moves, and which are joined together for a specific application. -
Page 14: Operator Qualified As "Mc
CRUSHER FR SERIES 2.3 O "MC" PERATOR QUALIFIED AS MACHINE CONDUCTOR i.e. the person in charge of starting and controlling the operation of the CRUSHER, performing simple adjustment operations and eliminating the causes of equipment stoppage due to malfunctions. 2.4 O "MT"... -
Page 15: Equipment Identification Data And Ce Marking
CRUSHER FR SERIES 2.7 E QUIPMENT IDENTIFICATION DATA AND MARKING The main components of the HAMMER CRUSHER of the FR Series are the following: Figure 1: CRUSHER components 1 – Housing tower for the rotation motor 2 – Slewing ring 3 –... - Page 16 CRUSHER FR SERIES The identification data of the CRUSHER, pursuant to the Machinery Directive (2006/42/EC), are legibly and indelibly PROVIDED on a plate, shown below, affixed to the equipment. It is absolutely forbidden to remove it or change its contents.
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Page 17: Description Of The Equipment
2.8 D ESCRIPTION OF THE EQUIPMENT The HAMMER ROTARY CRUSHER of the FR series, mounted on the excavator arm, makes it possible to crush construction materials and shear any reinforcing rods present in the structures to be demolished. The HAMMER FR CRUSHER, designed for primary and secondary demolition activities, is characterized by two movements, i.e. - Page 18 CRUSHER FR SERIES Model FR21 FR26 FR02 FR04 FR07 FR09 FR12 FR15 Excavator weight 18-27 24-32 1.5-4 5-10 8-13 11-15 14-18 16-22 Weight 2050 2500 1450 1700 Opening/closing flow rate 180-230 200-300 l/min 20-50 50-70 60-100 70-110 110-160 140-200 Max. excavator working pressure Rotation °...
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Page 19: Noise
CRUSHER FR SERIES 2.11 N OISE The CRUSHERS are not a source of additional noise to that of the excavator. Therefore, from this point of view, follow the instructions provided in the user manual of the latter machine, equipped with the FR... -
Page 20: Safety
CRUSHER FR SERIES 3. SAFETY 3.1 S TANDARDS AND CERTIFICATIONS In the design of the CRUSHER, the MANUFACTURER has taken on the task of achieving important objectives, first of all the pursuit of the maximum level of equipment, obtained through specific design solutions, consistently with the provisions of the Machinery Directive. -
Page 21: Safety At Work
CRUSHER FR SERIES Operators have to keep always ready for use, in case of need: • First aid kit. • Emergency telephone numbers. In the event of accidents, call for help and follow the specific emergency procedures, according to the indications and the methods envisaged by the rules on Safety at Work. -
Page 22: Prohibitions
CRUSHER FR SERIES 3.4 P ROHIBITIONS • DO NOT carry or lift people on the CRUSHER. • DO NOT carry out maneuvers at risk that may cause the CRUSHER or its contents to tip over. • DO NOT change the setting of the maximum pressure valves in the hydraulic circuits. -
Page 23: Safety Symbols
CRUSHER FR SERIES 3.5 S AFETY SYMBOLS The following pictograms relating to the specific risks/PPE relating to the CRUSHERS are clearly visible on the equipment. The meaning of each of them is provided below. Do not approach or stand within the working range... - Page 24 CRUSHER FR SERIES Read and carefully observe the instructions in the use and maintenance manual supplied by the MANUFACTURER, to be able to evaluate: - Periodic maintenance of the components of the CRUSHER (check and tightening of bolts and pins, greasing, replacement of sleeves, hydraulic oil, etc.).
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Page 25: Safety Devices
CRUSHER FR SERIES 3.6 S AFETY DEVICES The excavator on which the CRUSHER is mounted must be equipped with the following safety devices: DANGER SECURITY DEVICE Fall of material from above onto the FOPS cabin use operator Circuits equipped with devices that block the equipment (e.g. -
Page 26: Use Of The Crusher
CRUSHER FR SERIES 4. USE OF THE CRUSHER 4.1 M CRUSHER OUNTING THE TOP BRACKET ON THE Carefully bring the top bracket close to the CRUSHER. Align the pin housing holes. Insert the pins in their respective seats and lock them with washers and nuts (observe the position of the safety blocks). -
Page 27: Crusher Controls
CRUSHER FR SERIES 4.2 CRUSHER CONTROLS With regard to the CRUSHER controls, please refer to the controls of the excavator on which it is mounted. 4.3 A SSEMBLING THE TOP BRACKET ON THE EXCAVATOR S ARM • Proceed with the equipment lying on the ground. - Page 28 CRUSHER FR SERIES Insert the pins of the arm and the joint cover in their respective seats and secure them with screws and nuts. The tightening torques of the nuts depend on their size. In this regard, see the table in § 6.6, "Tightening Torques of Screws and Nuts".
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Page 29: Initial And Periodic Checks
NITIAL AND PERIODIC CHECKS • At the time of the first connection of the CRUSHER (as well as of all HAMMER equipment), it is necessary to verify, by means of suitable flow meter and pressure gauge, that the capacity and working pressure exiting the excavator are those prescribed in the technical specifications for the specific CRUSHER model. -
Page 30: Recommendations For Use
CRUSHER FR SERIES 4.6 R ECOMMENDATIONS FOR USE • Most of the drawbacks and failures that may occur during the use of the CRUSHER is caused by the loosening of the fixing parts and by the presence of leaks that are not promptly eliminated. -
Page 31: Handling
CRUSHER FR SERIES 5. HANDLING CAUTION: All equipment loading and unloading operations must be carried out by specialized personnel. The weight of the crusher can be seen from the data reported in § 2.10, "Technical specifications of HAMMER CRUSHERS". To handle the equipment, use the holes provided for this purpose, using suitable lifting accessories (eyebolts, chains, slings, etc.). -
Page 32: Maintenance
CRUSHER FR SERIES 6. MAINTENANCE CAUTION: All maintenance operations must be performed after cutting off the hydraulic power supplies. 6.1 M AINTENANCE OF MECHANICAL COMPONENTS The main maintenance operations to be carried out are the following: • Constant cleaning of the equipment. -
Page 33: Lubrications
OTOR EARBOX The rotation motors of the HAMMER ROTARY CRUSHER Series FR models, from 21 on, are usually equipped (subject to customer confirmation) with a gearbox to adjust the rotation speed with respect to the overall dimensions of the equipment, optimizing its positioning during the work. -
Page 34: Authorized Assistance
It is also advisable, once the body of the gearbox has been emptied of the exhausted oil, to wash the inside with a suitable detergent indicated by the supplier of the lubricant that will be used. 6.5 A UTHORIZED ASSISTANCE Contact the centers expressly indicated by HAMMER S.r.l.. 6.6 S CHEDULED AINTENANCE YNOPTIC... -
Page 35: Tightening Torques Of Screws And Nuts
CRUSHER FR SERIES 6.7 T IGHTENING TORQUES OF CREWS AND NUTS PL = Preload in [N] TT = Tightening torque in [Nm] BOLT CLASSES SCREW SIZE 3.6 (4D) 5.6 (5D) 6.9 (6G) 8.8 (8G) 10.9 (10K) 12.9 (12K) Key size mm Screw thread 0.12... -
Page 36: Hydraulic Pipe Dimensions
CRUSHER FR SERIES 6.8 H YDRAULIC PIPE DIMENSIONS The following table shows, for each model of FR CRUSHER, the dimensions of the hydraulic connection pipes: Rotation hose Jaw drive hose size Model dimension FR 2 1/2" 1/2" FR 4 1/2"... -
Page 37: Disposal
CRUSHER FR SERIES 7. DISPOSAL 7.1 D EMOLITION The demolition of the equipment can be carried out by qualified technicians, identified by the USER. Before starting the disassembly, it is necessary to create a sufficiently large and ordered space around the equipment in such a way as to allow movements without problems of further risks created by the surrounding environment. -
Page 38: Annexes
CRUSHER FR SERIES 8. ANNEXES Ann. 1 - Technical assistance Application form Customer _________________________ Date _____________________ ______ CRUSHER FR series MODEL Equipment serial number ___________________ Problem detected: Requested intervention date ________ / ____________ / ________ Stamp and signature... - Page 39 CRUSHER FR SERIES Ann. 2 - Spare parts request form Customer _________________________ Date _____________________ _____ CRUSHER FR series MODEL Equipment serial number ___________________ The following material is requested: Description Quantity NOTES Stamp and signature...
- Page 40 CRUSHER FR SERIES Ann. 3 – Equipment installation registration form 1 Information relating to buyer/user, equipment and installation Buyer/user: Equipment type and model: Address: Serial number: City: Delivery date: □ Excavator type: Installation by HAMMER technician □ Excavator model: Installation by third parties...
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