Flextool TUFFTRUK EB500 Operating Instructions Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

OPERATING INSTRUCTIONS

FLEXTOOL TUFFTRUK

™

EB500

Version 1.0 (November 2022)

FOR MORE INFORMATION

1300 353 986

OR VISIT

flextool.com.au

Table of Contents

Summary of Contents for Flextool TUFFTRUK EB500

Page 1 OPERATING INSTRUCTIONS FLEXTOOL TUFFTRUK ™ EB500 Version 1.0 (November 2022) FOR MORE INFORMATION CONTACT US ON 1300 353 986 OR VISIT flextool.com.au...
Page 2 This page is intentionally blank. 1300 353 986 flextool.com.au...
Page 3: Table Of Contents
Noise And Vibration ..........10 Dimensions ............11 General Information ..........12 Components ............. 13-14 Inspection ............15-16 Operation ............17-20 Maintenance ............. 21-27 Error Codes ............29-30 Troubleshooting ............. 31 Electronic Component Locator ......33 Wiring Diagram ............34 1300 353 986 flextool.com.au...
Page 4: Safety Information
18 years of age and older. Whenever necessary, replace nameplate, operation and safety decals when they become difﬁ cult read. Manufacturer does not assume responsibility for any accident due to equipment modiﬁ cations. Unauthorized equipment modiﬁ cation will void all warranties. 1300 353 986 flextool.com.au...
Page 5 SAFETY INFORMATION NEVER use accessories or attachments that are not CAUTION recommended by Flextool for this equipment. Damage ALWAYS a f r h c i l i w r t l . l e to the equipment and/or injury to user may result.
Page 6 Fix damage to machine and replace any broken parts immediately. The entire TuffTruk (tub, shroud, wheels, etc.) should be cleaned after every use. Make sure there is no buildup of concrete, grease, oil or debris on the machine. 1300 353 986 flextool.com.au...
Page 7 TuffTruk on a ﬂ at bed truck or equivalent and tie down promotes energy cost savings. securely. ALWAYS make sure all tie-downs are in place and the tub/bucket is completely lowered in the ﬂ at (horizontal) position and securely latched. 1300 353 986 flextool.com.au...
Page 8: Specifications (Mini Dumper)
12.05 x 6.84 x 9.32 in. Battery (LxWxH) (306 x 174 x 237 mm) Battery Weight 64 lbs (29 kg) 16 x 6.50 x 8 Pneumatic Tires (406 x 165 x 203 mm) Pneumatic Tire Pressure 28 PSI (193 Kpa) 1300 353 986 flextool.com.au...
Page 9: Specifications (Electric Motor)
IP: 44 Insulation Class IEC Duty Cycle S3 15% Dimension Approx. 6.4 X 7.81 X 5.7 in. (L x W x H) (164 X 200 X 145 mm) Dry Net Weight Approx. 22 lbs. (10 kg) 1300 353 986 flextool.com.au...
Page 10: Noise And Vibration
Per EU Directive 2002/44/EC, the daily exposure action value for hand/arm vibration is 2.5 m/s A(8). The daily exposure limit value is 5 m/s A(8). 1300 353 986 flextool.com.au...
Page 11: Dimensions
34.20 (869) 16.50 (419) 70.30 (1,786) 41.90 (1,064) 39.20 (995) 10.9 (277) 7.40 (188) 28.60 (726) 53.0 (1,340) 33.40 (848) 5.50 (140) 33.40 (848) OUTSIDE DIAMETER 6.37 (162) TURNING RADIUS 56.0 (1,22) Figure 1. EB500 Dimensions 1300 353 986 flextool.com.au...
Page 12: General Information
GENERAL INFORMATION AUXILIARY CONNECTIONS (OPTIONS) The Flextool Walk-Behind TuffTruk EB500 electric mini dumpers are intended for job site cleanup and material There are two auxiliary connection ports on the unit, they transport. are labeled AUX 1 and AUX 2. If desired they can be used The Mini Dumper is equipped with a 2.0 in.
Page 13: Components
COMPONENTS Figure 2. TuffTruk Walk-Behind Mini Dumper Components 1300 353 986 flextool.com.au...
Page 14 (vertical). 12. Free-Wheel Brake Bypass Switch — Momentary toggle switch. Allows the Mini Dumper to be moved with the electric motor brakes disengaged 1300 353 986 flextool.com.au...
Page 15: Inspection
CAUTION CAUTION ALWAYS disconnect the negative terminal FIRST and reconnect the negative terminal LAST. Inadequate battery connections may cause poor starting of the TuffTruk Mini Dumper, and create other malfunctions. 1300 353 986 flextool.com.au...
Page 16 Mini Dumper in a confined area or suggested tire pressure. DO NOT operate the Mini enclosed area structure that does not Dumper with bad or worn tires. provide ample free ﬂow of air. Gasoline models only. 1300 353 986 flextool.com.au...
Page 17: Operation
OPERATION STARTING THE FLEXTOOL MINI DUMPER “DEADMAN” LEVER The following steps outline the procedure for starting the electric Mini Dumper. 1. Located on the control panel of the Mini Dumper, is the emergency stop button (Figure 5). Pull this button outward to start the electric motor.
Page 18 TURN HANDLE BAR COUNTERCLOCKWISE TO STEER RIGHT MINI DUMPER TO THE RIGHT DISTANCE (D) HEIGHT (H) % GRADE = 100 (H¸ D) LEVEL BASE LINE Figure 12. Determining Grade of Slope Figure 11. Steering the Mini Dumper (CCW-Right) 1300 353 986 flextool.com.au...
Page 19 Figure 13. Slope Travel Direction 2. To return the tub back to the horizontal position, grab hold of the tub (Figure 15) and push down. Figure 15. Tub Horizontal Position 1300 353 986 flextool.com.au...
Page 20 2. Place the ignition switch in the OFF position. 3. Block wheels if on a slope or incline. EMERGENCY SHUTDOWN 1. Push the EMERGENCY STOP switch (Figure 16). EMERGENCY STOP SWITCH Figure 16. Emergency Stop Switch (Push) 1300 353 986 flextool.com.au...
Page 21: Maintenance
Table 5. Mini Dumper Maintenance Schedule Periodic Maintenance Interval Every Check Item OPERATION DAILY Every Every 100-125 Every 200 Hrs 25 Hrs 50 Hrs Clean Tub For Cracks/Deformations Check Tires For Severe Cuts/Wear Check Fastners Check 1300 353 986 flextool.com.au...
Page 22 3. Remove the battery charger power cable from the storage compartment as shown in Figure 19. The TuffTruk EB500 has a built-in 24 VDC battery charger. 4. Next, connect the battery charger power cable to When charging of the battery is required, perfom the a 240 VAC power source.
Page 23 15. Reinstall throttle arm back onto output shaft of potentiometer. Do not tighten retaining nut at this time. 6. Remove the FWD/REV speed clevis (Figure 21C) from the throttle arm. 16. Reconnect the FWD/REV speed cable and associated hardware back onto throttle bracket. 1300 353 986 flextool.com.au...
Page 24 THROTTLE BRACKET Figure 23. Brake Bypass Momentary Switch STOP SCREW 3. The Mini Dumper can now be moved. THROTTLE 4 MM Figure 22. Throttle Arm Gap (4 MM) 1300 353 986 flextool.com.au...
Page 25 2. With two people, lift and remove the tub (Figure 27). Place the tub onto its side away from the unit. First Pass Second Pass Third Pass Wheel Size FT-LBS FT-LBS FT-LBS 480 x 8 in. 20-25 35-40 50-65 1300 353 986 flextool.com.au...
Page 26 Figure 28. TIPPING LOCATION SLOTS Figure 29. Tub Placement 5. Tilt the tub into its discharge position and place both locking levers in the lock position (Figure 30). TUB TIPPING BRACKET Figure 28. Tipping Bracket Orientation 1300 353 986 flextool.com.au...
Page 27 6. Place the tub in the forward position and make sure it is Cover the Mini Dumper with a plastic sheet in a moisture secured ﬁrmly under the tub catch (Figure 31). Adjust and dust-free location out of direct sunlight. the tub catch if necessary. 1300 353 986 flextool.com.au...
Page 28 ALWAYS charge batteries in a well ventilated area as Figure 33. Battery Charger gasses (fumes) may be released through the pressure relief valve if the batteries are excessively over-charged. NEVER charge a frozen battery. Ideal charging temperatures: 32°F to 104°F (0°C to 40°C) 1300 353 986 flextool.com.au...
Page 29 (Er 18). Reference the error code table shown below for necessary and reinsert. If that does not correct the problem, additional codes. please contact your nearest Flextool Authorized Service Center (ASC) for repair or replacement. Some errors may be corrected by simply turning the ignition key off, then back on and see if the fault clears.
Page 30: Error Codes
2. Check 100-amp main fuse*located on the backside of the control panel. Reference 'Electronic Component Locator" drawing. 2. When changing the 100-amp fuse, ensure that the positive battery cable is fully disconnected. Electrical maintenance should be carried out by a qualiﬁed person. 1300 353 986 flextool.com.au...
Page 31: Troubleshooting
Check or replace fuse. Electric motor will not start. Emergency Stop Switch open? Close switch. Pull to close. Defective batteries? Check or replace batteries. Defective contactor? Check or replace contactor. Defective ignition switch? Check or replace ignition switch. 1300 353 986 flextool.com.au...
Page 32 NOTES 1300 353 986 flextool.com.au...
Page 33: Electronic Component Locator
ELECTRONIC COMPONENT LOCATOR 1300 353 986 flextool.com.au...
Page 34: Wiring Diagram
WIRING DIAGRAM TO 240 VAC 1300 353 986 flextool.com.au...
Page 35 This page is intentionally blank. 1300 353 986 flextool.com.au...
Page 36 Design and technical specifications may be subject to changes. © This publication is copyright. All rights are reserved. Flextool is a registered trade mark and TuffTruk is a trade mark of Parchem Construction Supplies Pty Ltd. FOR MORE INFORMATION...