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Donaldson Company reserves the right to change design and specifications without prior notice. Do not make any system
modifications or adjustments that would alter the original design. Modifications may result in denial of warranty coverage. Consult
your Donaldson representative if you have questions regarding the assembly, operation, maintenance or warranty. Illustrations are for
reference only as actual product may vary.
INSTALLATION & SERVICE
INSTRUCTIONS
PowerCore
4X4
®
XLC200K - Air Cleaner Housing and Filter Kit
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Summary of Contents for Donaldson PowerCore 4X4 XLC200K
- Page 1 XLC200K - Air Cleaner Housing and Filter Kit Donaldson Company reserves the right to change design and specifications without prior notice. Do not make any system modifications or adjustments that would alter the original design. Modifications may result in denial of warranty coverage. Consult your Donaldson representative if you have questions regarding the assembly, operation, maintenance or warranty.
- Page 2 This symbol is used whenever there is a risk of personal injury. CAUTION! This symbol is used whenever there is a risk of damaging your Donaldson product. NOTE: This symbol is used to provide additional information, hints and tips. These recommended installation procedures and instructions are a partial list intended only as a guide.
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Page 3: Kit Contents
KIT CONTENTS Please ensure that the engine is off before installation. Remove product contents from packaging and inspect for any damage. Do not install if there is any product damage and contact Donaldson immediately. Required Tools and equipment • 10mm & 13mm socket and socket ratchet wrench with extension bar •... -
Page 4: Installation
INSTALLATION Please ensure that the engine is off before installation. Removing the Original Equipment Air Filter Housing Assembly 1. Disconnecting the Mass Air Flow Sensor (MAF) • Unclip wiring harness from MAF sensor on the OE housing outlet and top cover. 2. - Page 5 Fitting PowerCore 4X4 Air Cleaner Housing & Filter Kit ® The retrofit housing is delivered as a complete air cleaner assembly. The filter element has already been installed in the housing. 1. Insert Wading Plug • Insert the provided wading plug into the drain hole located on the bottom of the air cleaner.
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Page 6: Service & Maintenance Instructions
Please ensure that the engine is off before installation. Remove product contents from packaging and inspect for any damage. Do not install if there is any product damage and contact Donaldson immediately. Air filter service life should be determined by measuring airflow restriction - not by visual inspection. - Page 7 4. Installing the new filter element Take extra care to ensure the element is seated correctly in position and the urethane seal is sitting flat on the housing sealing surface. • Insert the filter element into the housing, locating the tabs of the housing to the pockets of the element until the gasket contacts the housing.
- Page 8 Fax: +61 2 4351 2036 donaldson.com/powercore-4x4 P903920 (ENG), Revision 0 (November 2022) © 2022 Donaldson Company, Inc. All rights reserved. Donaldson Company, Inc. reserves the right to change or discontinue any model or specification at any time and without notice. Printed in Australia.
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