Voith BTG CPM-1300 User Manual

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CPM

Communication Platform

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Page 1 User Manual Communication Platform...
Page 2 Copyright© 2020 BTG Instruments AB The contents of this document are subject to revision without notice due to continued progress in methodology, design, and manufacturing. BTG shall have no liability for any error or damages of any kind resulting from the use of this document. All rights reserved.
Page 3: Table Of Contents
Important Information ......1 1 Product Introduction ......3 Communication Platform CPM .
Page 4 4 Parts List ........31 CPM .
Page 5: Important Information
Important Information This user manual contains all necessary instructions for installation, maintenance, and basic service of the Communication Platform (CPM). Safety instructions and regulations for installation and service are found in the BTG Safety Manual, M2076. NOTE! Always read the safety instructions before installation and service of the instrument! NOTE! If the CPM is used in a manner not specified by BTG the protection provided...
Page 6 Recycling Recycle the instrument and all replaced parts according to local, first and foremost national, laws and regulations. Contact BTG to get detailed information on how to disassemble and recycle the instrument safely. BTG should have no liability for any error or damage of any kind due to disassembly or recycle work done.
Page 7: Product Introduction
Product Introduction 2 Product Introduction 2.1 Communication Platform CPM The CPM is delivered as a complete unit from BTG, normally in conjunction with an instrument. The CPM has the following functions: • Local display and console for full configuration and operation of the instrument •...
Page 8: Technical Data
Product Introduction 2.1.1 Technical Data General Type CPM Communication Platform. Manufacturer BTG, Säffle, Sweden. Quality Assurance Quality-assured in accordance with ISO 9001. Product Safety Fulfills all relevant CE-directive requirements, RCM requirements, and ETL listed. Radio Approvals US, Canada, EU, Japan, Australia, and New Zealand. Emission / Immunity / Safety FCC Part 15 Class B EN 61010-1:2010...
Page 9 Product Introduction HCM-8010 ® Hart communication module using HART protocol. Equipped with slot for SD memory card. Analog output (AO1- AO5) 4 - 20 mA. Galvanic isolated. Current limited to min. 3.9 and max. 20.5 mA. Loop load signal: Voltage supply/load 24 V DC Active output ®...
Page 10 Product Introduction Support System Specifications Supply Voltage Power supply unit 100 - 240 V AC, 50-60 Hz. AC input range: 90 - 264 V continuous operation. Disconnecting Device An external 2-pole switch close to the CPM is required. The switch must be approved in accordance with the IEC 60947-2 and IEC 60947-3 requirements.
Page 11: Dimensions
Product Introduction 2.1.2 Dimensions 2 Dimensions .4" 11 2 . " 5 (4x) 0.2" 10 (4x) 0.4" 2" 10" 6" 10.5" 6.5" 8.9" 3 Dimensions 10" 2" 10.5" 6" © BTG 2020 User Manual CPM PI2066en Rev.C...
Page 12: Type Plate Explanations
Product Introduction 2.1.3 Type Plate Explanations 4 Type plate BTG Instruments AB Industrigatan 1-3 661 32 Säﬄe SWEDEN N1619 3068754 R 202-LSF056 PRODUCT SERIAL NUMBER CPM-XX00 123456 TYPE /Q / 0/S / 2 H3/C /R15 RA1/ESPK VOLTAGE FREQUENCY APP. POW CATEGORY FACTORY ID 100-240 V AC...
Page 13 Product Introduction 9. Product The instrument model is specified according to the code system explained below: CPM-XX00 Product Group Communication platform Power type 50 W Power supply 240 W Power supply 80 W Power supply Input/Output Unit If field 4 = PH: HCM-8000 If field 4 = PP: FCM-8000 If field 4 = PH: HCM-8010 If field 4 = PP: FCM-8010...
Page 14 Product Introduction 15. Type specification The instrument variant is specified according to the code system explained below: PH/Q0/M0/S2/H3/C10/RI5/RA1/ESPK Communication Protocol ® Analog 4-20 mA with HART (HCM-80x0) Profibus PA (FCM-80x0) Foundation Fieldbus supplied with FCI-1000 Sensor Control Module No module Sensor control module SCM-8000 Sensor Control Module No module...
Page 15 Product Introduction Interlock interface relay 24 V AC/DC Interlock interface relay 48 V DC Interlock interface relay 60 V DC Interlock interface relay 120 V AC/ 110 V DC Interlock interface relay 230 V AC/ 220 V DC Alarm relay Blank = no alarm relay Alarm relay max 230 V AC/ 220 V DC Extended information...
Page 16: Ce-Declaration
Product Introduction 2.1.4 CE-Declaration When using the units in combinations other than those tested for, BTG can not guarantee CE-directive conformity. The units in combination with customer-installed external devices may conform with EMC and safety requirements when properly installed and CE-marked equipment is used.
Page 17: Supplier's Declaration Of Conformity
Product Introduction 2.1.5 Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Unique Identifier: CPM-1300, CPM-1310, CPM-1400, CPM-1410, CPM-1510 Responsible Party - U.S. Contact Information BTG Americas Inc. Instruments (USA) 5085 Avalon Ridge parkway Suite 100 Norcross GA 30071 www.btg.com FCC Compliance Statement This device complies with Part 15 of the FCC Rules.
Page 19: Installation Instructions
Installation Instructions 3 Installation Instructions 3.1 Communication Platform CPM 3.1.1 Mounting Instructions Tools required: Screwdriver Drilling machine NOTE! The CPM must be installed in an easily accessible position. Mount the CPM in the selected location by fastening the protective cover to a flat surface.
Page 20: Cabling Instructions
Installation Instructions 3.1.2 Cabling Instructions NOTE! DANGER BTG recommends that separate cables be used for analog and digital signals. Multi conductor cables can be used. Hazardous voltage in the equipment NOTE! Unused cable glands must be sealed in order to fulfill the IP 65 requirement. 3.1.3 Connection Instructions All electrical connections are made inside the CPM.
Page 21: Ac Connection To Power Supply Unit
Installation Instructions 3.1.3.1 AC Connection to Power Supply Unit A specific instruction manual for the power supply unit can be found inside the CPM box. DANGER NOTE! Hazardous voltage in the equipment Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel.
Page 22 Installation Instructions 7 Connection of AC cable 100-120/ 200-240 V Fuse Min. 4 A (200-240 V) Min. 6 A (100-120 V) 100-120/ 100-120/ 200-240 V 200-240 V 8 Connection of AC cable 100-120/ 200-240 V Fuse Min. 4 A (200-240 V) Min.
Page 23: Hcm Connections
Installation Instructions 3.1.3.2 HCM Connections ® The Hart communication module (HCM-80xx) is using HART protocol. NOTE! DANGER Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel. Hazardous voltage in the equipment NOTE! Figure 9 shows resistance as a function of supply voltage.
Page 24 Installation Instructions HCM-8000 Connections NOTE! The functions of the connections for each instrument type can be found in the connection tables for HCM-8000 in the appendix of this manual Fig 11 HART Communication Module HCM-8000 Fig 12 Connection of HCM- HCM-8000 +24 V 8000 cable...
Page 25 Installation Instructions HCM-8010 Connections NOTE! The functions of the connections for each instrument type can be found in the connection tables for HCM-8010 in the appendix of this manual Fig 13 HART Communication Module HCM-8010 Fig 14 Connection of HCM-8010 +24 V HCM-8010 cables Digital In 3...
Page 26: Fcm Connections
Installation Instructions 3.1.3.3 FCM Connections NOTE! DANGER Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel. Hazardous voltage in the equipment 1. Insert the signal cables through the cable glands. 2.
Page 27 Installation Instructions FCM-8000 Connections NOTE! The functions of the connections for each instrument type can be found in the connection tables for FCM-8000 in the appendix of this manual Fig 16 Fieldbus Communication Module FCM-8000 Fig 17 Connection of FCM-8000 FCM-8000 cables Digital Out Digital In 3...
Page 28 Installation Instructions FCM-8010 Connections NOTE! The functions of the connections for each instrument type can be found in the connection tables for FCM-8010 in the appendix of this manual Fig 18 Fieldbus Communication Module FCM-8010 Fig 19 Connection of FCM-8010 Digital Out FCM-8010 cables P1 P4...
Page 29: Sensor Control Module Scm-8000
Installation Instructions 3.1.3.4 Sensor Control Module SCM-8000 NOTE! DANGER Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel. Hazardous voltage in the equipment Fig 20 Connection of SCM-8000 SCM-8000 black 8000...
Page 30: Communication Module Ccm-8200
Installation Instructions 3.1.3.5 Communication Module CCM-8200 On CCM-8200 the ethernet interface RJ-45 connector is located at position 1. The USB connector P2 and the connectors P3 - P5 are for future options l Fig 21 Communication Module CCM-8200 1. P1 RJ-45 connector 2.
Page 31: Backup Card
Installation Instructions 3.1.4 Backup Card The HCM and FCM modules are equipped with a slot for a memory card of the type Secure Digital (SD). All transmitter settings, transmitter data, and calibration data can be stored on a SD card. The SD card reader is located on the communication module card, and can be accessed by opening the front cover of the CPM (see figure 23).
Page 32: Rs-485 Connection
Installation Instructions 3.1.5 RS-485 Connection Fig 24 RS-485 connections 1. Software update and temporary communication 2. Primary communication; BTG Software User Manual CPM II2066en Rev. C © BTG 2020...
Page 33: Service Instructions
Service Instructions 4 Service Instructions 4.1 Maintenance Routines No regular maintenance is required for the CPM apart from keeping the unit clean and free from pulp. © BTG 2020 User Manual CPM SI2066en Rev. A...
Page 35: Parts List
Parts List 5 Parts List 5.1 CPM Most CPM spare parts are delivered in kits. Each kit includes instructions. 5.1.1 CPM-1300 with HCM/FCM-8000 and SCM-8000 CPM for DRT-5500. Rec. spare Spare Part Part No. Description parts Without electronics Including: Display Console kit large PB2000196 holder, Front tape, Attachments...
Page 36 Parts List Rec. spare Spare Part Part No. Description parts Standard 10 m Transmitter cable kit PB0011023 (other length on request) Cloud communication module CCM-8200 kit PB2000197 Including: Bottom socket 5 pin Hart communication module Including: HCM-8000 kit PB0011015 Bottom socket, Contact for transmitter (5 pin) Fieldbus communication module, programmed for PROFIBUS (PA)
Page 37: Cpm-1300 With Hcm/Fcm-8000
Parts List 5.1.2 CPM-1300 with HCM/FCM-8000 CPM for ACT-2500, MBT-2500, MBT-4500, MEK-2500, TCS-2500, TCR-2501, TCR-2511, TCT-2501, TCT-2511, TCT-2531. Rec. spare Spare Part Part No. Description parts Without electronics Including: Console kit large PB2000196 Protective cover, Display holder, Front tape, Attachments Display card kit PB0011049 Including: Cable...
Page 38 Parts List Rec. spare Spare Part Part No. Description parts Hart communication module Including: HCM-8000 kit PB0011015 Bottom socket, Contact for transmitter (5 pin) Fieldbus communication module, programmed for PROFIBUS (PA) FCM-8000 kit PB0011551 Including: Bottom socket, Contact for transmitter (5 pin). Alarm relay Kit PA0174573 Interlock relay Kit...
Page 39: Cpm-1300 With Hcm/Fcm-8010
Parts List 5.1.3 CPM-1300 with HCM/FCM-8010 CPM for DLT-5500, RET-2502, RET-2512, TCR-2502, TCR-2512, RET-5503, RET-5533, BT-55x0, BLT-55x0. Rec. spare Spare Part Part No. Description parts Without electronics Including: Console kit large PB2000196 Protective cover, Display holder, Front tape, Attachments Display card kit PB0011049 Including: Cable Standard 10 m...
Page 40 Parts List Rec. spare Spare Part Part No. Description parts Hart communication module with 8010 HCM-8010 kit PB0021774 card for extended in- and outputs. Including Bottom sockets 5 pin x2 Fieldbus communication module, FCM-8010 kit PA0113415 programmed for PROFIBUS (PA) for extended in- and outputs Interlock relay Kit PA0119867...
Page 41: Cpm-1400 With Hcm/Fcm-8000
Parts List 5.1.4 CPM-1400 with HCM/FCM-8000 CPM for MEK-3000. Rec. spare Spare Part Part No. Description parts Without electronics Including: Console kit large PB2000196 Protective cover, Display holder, Front tape, Attachments Display card kit PB0011049 Including: Cable PA0171090 10 m (Standard) Sensor cable compl.
Page 42 Parts List Rec. spare Spare Part Part No. Description parts Hart communication module Including: HCM-8000 kit PB0011015 Bottom socket, Contact for transmitter (5 pin) Fieldbus communication module, programmed for PROFIBUS (PA) FCM-8000 kit PB0011551 Including: Bottom socket, Contact for transmitter (5 pin). Interlock relay Kit PA0119867 Alarm relay Kit...
Page 43: Cpm-1410 With Hcm/Fcm-8010
Parts List 5.1.5 CPM-1410 with HCM/FCM-8010 For SPC-5500. Rec. spare Spare Part Part No. Description parts Without electronics Including: Display Console kit large PB2000196 holder, Front tape, Attachments Display card kit PB0011049 Including: Cable Transmitter cable PA2001471 Standard 5 m Cloud communication module CCM-8200 kit PB2000197...
Page 44 Parts List Rec. spare Spare Part Part No. Description parts Alarm relay Kit PA0174573 SFM-8000 kit PB0011056 Shield filter module kit 24 V Switch P46033965 240 W power supply kit PB0021741 Communication cable RS-485 HA0112953 USB (not in figure) RS485 service connector 1 PA0150151 (not in figure) RS485 service connector 2...
Page 45: Cpm-1510 With Hcm/Fcm-8010 And Scm-8000
Parts List 5.1.6 CPM-1510 with HCM/FCM-8010 and SCM-8000 For SPK-5500. Rec. spare Spare Part Part No. Description parts Without electronics Including: Display Console kit large PB2000196 holder, Front tape, Attachments Display card kit PB0011049 Including: Cable Connection cable CPM - EOC PA2004323 Cloud communication module CCM-8200 kit...
Page 46 Parts List Rec. spare Spare Part Part No. Description parts Alarm relay Kit PA0174573 80 W power supply kit P4636133 24 V Switch P46033965 SFM-8000 kit PB0011056 Shield filter module kit Communication cable RS-485 HA0112953 USB (not in figure) RS485 service connector 1 PA0150151 (not in figure) RS485 service connector 2...
Page 47: Cpm-1510 With Hcm/Fcm-8010
Parts List 5.1.7 CPM-1510 with HCM/FCM-8010 For SPM-5500. Rec. spare Spare Part Part No. Description parts Without electronics Including: Display Console kit large PB2000196 holder, Front tape, Attachments Display card kit PB0011049 Including: Cable Cloud communication module CCM-8200 kit PB2000197 Including: Bottom socket 5 pin Hart communication module with 8010 HCM-8010 kit...
Page 48 Parts List Rec. spare Spare Part Part No. Description parts RS485 service connector 1 PA0150151 (not in figure) RS485 service connector 2 FB0102780 (not in figure) Memory card for back-up SD card Industrial P00X20418 (not in figure) User Manual CPM PL2066en Rev.A ©...
Page 49: Cpm Accessories
Parts List 5.1.8 CPM Accessories Rec. spare Spare Part Part No. Description parts Communication cable RS-485 HA0112953 © BTG 2020 User Manual CPM PL2066en Rev.A...
Page 51: Appendix
Appendix 6 Appendix 6.1 HCM-8000 Connections Connection Block ACT-2500 DRT-5500 MBT-2500 MBT-4500 Interlock Digital In 3 Sample Input Sample Input Sample Input (1=Interlock) Digital Out Alarm Output Data Ready Alarm Output Alarm Output Calibration set Calibration set Calibration set Calibration set Digital In 1 Input A Input A...
Page 52 Appendix Connection Block TCS-2531 TCT-25x1 Digital In 3 Sample Input Sample Input Alarm Output Digital Out Alarm Output or PCD-1000 control Calibration set Calibration set Digital In 1 Input A Input A Calibration set Calibration set Digital In 2 Input B Input B Total Total...
Page 53: Hcm-8010 Connections
Appendix 6.2 HCM-8010 Connections BT-5500 Connection Block DLT-5500 RET-25x2 RET-55xx BLT-5500 Digital In 3 Initiate lab sample Sample Input Sample Input Interlock Alarm Output or PCD- Digital Out 1 Alarm Output Alarm Output Alarm Output 1000 control Digital In 1 Calibration set Input A Calibration set Input A Calibration set Input A...
Page 54 Appendix Connection Block RT-5500 SPC-5500 SPM-5500 Digital In 3 Sample Input Interlock Interlock Digital Out 1 Floating DC switch max 30 Alarm Output Alarm Output Alarm output V, 100 mA Digital In 1 Calibration set Input A Not used Not used Digital In 2 Calibration set Input B Not used...
Page 55 Appendix Connection Block SPK-5500 Single Channel SPK-5500 Dual Channel TCR-25x2 Digital In 3 Remote stop Remote stop Sample Input Digital Out 1 Floating DC switch max Alarm Output Alarm Output Alarm Output 30 V, 100 mA Digital In 1 Calibration set Input A Calibration set Input Calibration set Input A Digital In 2...
Page 56: Fcm-8000 Connections
Appendix 6.3 FCM-8000 Connections ACT-2500 BLT-5500 BTT-5500 DLT-5500 TCT-25x1 Connection Block MBT-2500 DRT-5500 MEK-3000 RET-25x2 MBT-4500 MEK-2500 RT-5500 TCR-25xx Alarm Output Digital Out Alarm Output Data Ready Alarm Output or PCD-1000 control Interlock Sample Input Digital In 3 Sample Input Sample Input (1 = interlock) or Interlock...
Page 57 Appendix Profi- Trans TCT-25x1 RET-25x2 TCR-25x1 TCR-25x2 mitter Total Total Total Total consistency consistency Consistency Consistency (Channel 1) (Channel 1) output value output value output value output value consistency consistency Not used Not used (Channel 2) (Channel 2) output value output value Not used Not used...
Page 58: Fcm-8010 Connections
Appendix 6.4 FCM-8010 Connections SPK-5500 SPK-5500 Connection Block RET-55xx RT-5500 SPC-5500 SPM-5500 Single Channel Dual Channel Digital Out 1 Alarm Output Alarm Output Alarm Output Alarm Output Alarm Output Alarm Output Digital In 3 Interlock Sample Input Interlock Interlock Remote stop Remote stop FF / PROFIBUS PA See separate table below for data between Profibus and Transmitter...
Page 59 Appendix Data Between Profibus and transmitter Profi- Trans SPK-5500 SPK-5500 RET-55xx RT-5500 SPC-5500 SPM-5500 mitter Single Channel Dual Channel Channel 1 Kappa LRV - URV Total consistency Residual Filtrate charge Configurable LRV - URV output value (Channel 1) output (Channel 1) output (Channel 1) output (Channel 1) output output value...
Page 62 BTG Instruments AB P.O. Box 602 SE-661 29 Säffle Sweden Phone: +46 533 426 00 www.btg.com...

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Voith BTG CPM-1300 User Manual

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