Berg Engineering & Sales Company SonoDur-R NS-2227690 Instruction Manual

Automated uci-hardness testing system with motorized and hand-held probes

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SonoDur-R

Instruction Manual

Automated UCI-Hardness Testing System

with

Motorized and Hand-Held Probes

This edition 105, 04/2020 applies to software version V1.00 and higher using

Android Operating System, SonoDur-R.

Original operating instructions EN_SonoDur-R_Android_V105

This document is subject to technical changes without prior notice.

NewSonic SonoDur-R

Issue 105 06/2020

Page 1

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Page 1 SonoDur-R Instruction Manual Automated UCI-Hardness Testing System with Motorized and Hand-Held Probes This edition 105, 04/2020 applies to software version V1.00 and higher using Android Operating System, SonoDur-R. Original operating instructions EN_SonoDur-R_Android_V105 This document is subject to technical changes without prior notice. NewSonic SonoDur-R Issue 105 06/2020 Page 1...
Page 2 Table of Contents Note concerning this manual Please read this operating manual carefully before starting any work! Lack of understanding or lack of knowledge can lead to false test results and have unforeseeable consequences! In particular, observe all safety instructions in this manual and the applicable regulations at your site of operation. Illustrations and photos in this manual are intended to facilitate basic understanding, and may differ from the actual design.
Page 3: Table Of Contents
Table of Contents 1 Table of Contents Table of Contents ..........................3 Introduction ............................. 6 Measuring methods and suitable test materials ..............6 Safety Instructions ........................7 Designated Use ........................8 Highlighting warnings and other instructions ................. 8 Prerequisite for the hardness test ................... 8 Device Connections, On/Off-Switch ....................
Page 4 Table of Contents Information Menu ......................... 32 Instrument Menu ........................35 Adjustment ..........................35 7.9.1 Adjusting the measuring value ..................35 7.9.2 Adjusting number directly ..................... 37 7.9.3 Deleting Adjustments ....................38 7.9.4 Saving and Loading Adjustments................... 39 7.10 Conversions ........................... 41 7.10.1 Hardness Scale .......................
Page 5 Table of Contents Instrument, measuring probe and cable ................67 Display ........................... 67 System ............................68 10.1 System Settings ........................68 10.2 Wireless & Networks ......................68 10.2.1 WiFi / LAN ........................68 10.2.2 Bluetooth ........................68 10.2.3 Flight Mode ........................68 10.3 Device ............................
Page 6: Introduction
Introduction WARNING Carefully read the safety instructions in Chapter 2.2 in this manual, before using this device. 2 Introduction The operating manual at hand describes the SonoDur-R test device with motor measuring probes and hand-held measuring probes for performing UCI hardness testing (Ultrasonic Contact Impedance). Measuring methods and suitable test materials A hardness test using the UCI method indirectly evaluates the test impression of the Vickers Diamond and immediately displays the result digitally.
Page 7: Safety Instructions
Introduction Safety Instructions SonoDur-R complies with the applicable safety regulations (EN 60950-1: 2006, EC Low Voltage Directive) and has left the factory in perfect technical condition. The following safety notices must be read before the equipment is operated, in order to maintain the perfect technical condition and to ensure safe operation.
Page 8: Designated Use
Introduction Designated Use The SonoDur-R incl. accessories shall be exclusively used for hardness testing of metallic components. Proper use of the device also requires compliance with the information and instructions described in the manual at hand. Other applications than those mentioned in the manual are not permitted! Highlighting warnings and other instructions Safety, warning and operating instructions are identified in the manual at hand by a combination of...
Page 9: Device Connections, On/Off-Switch
Device Connections, On/Off-Switch 3 Device Connections, On/Off-Switch All device connections and the on/off switch is located on the rear site of the instrument. Figure 3.1 Kurzbezeichnung Beschreibung On / Off Power Switch Digital I/O Digital Input / Output signals, galvanically isolated USB (Device) interface, suitable for software updates, manual file transfer COM1...
Page 10: Preparation For Operation
Preparation for operation 4 Preparation for operation Each of our products is thoroughly inspected and carefully packed prior to delivery. However, please check that the shipment is complete and has not been damaged during transportation. All connectors can only be inserted one way into the jack. Do not, under any circumstances, use force since the connector system may get damaged.
Page 11: Connecting The Test Probe Or Test Device
Preparation for operation Figure 4.2 Figure 4.3 4.2.1 Connecting the test probe or test device The silver metal plug shall be carefully pushed into the socket of the test probe while the contact arrangement allows the connection only in one position. Gently insert and adjust the plug into the socket without pressure until the plug has reached the correct position and can be easily pushed into the socket.
Page 12: Switching On And Off
Switching On and Off 5 Switching On and Off 5.1 Power ON The device is switched on/off via the rocker switch on the rear side of the device (refer to Figure 3.1). After powering on the instrument, the home screen is displayed after approximately 20 seconds. If a probe is connected or by tapping on the SonoDur icon the SonoDur program starts (6.1 Start the Test Program).
Page 13: Switching Off
Switching On and Off NOTE! If no probe is connected, SonoDur-R starts in simulation mode (6.1.2 Simulation Mode). In this special operating mode, the instrument will not automatically switch over to regular measurement mode, if a probe is connected. Please end the program, connect the probe and start the SonoDur-R application again! 5.2 Switching OFF Always use the “EXIT”...
Page 14: Operating
Operating 6 Operating Start the Test Program 6.1.1 Measuring Menu (Main Menu) SonoDur-R starts the measuring program automatically if a probe is connected (or changing a probe) or by touching the SonoDur-R icon and shows the measuring menu (main menu). The probe type and test force is shown in the upper left corner of the SonoDur-R status line.
Page 15 Operating In order to return to the normal measuring mode, the program must be terminated and switched to measuring mode after a test probe was connected. Tap the EXIT button, the question Exit Program must be acknowledged with Yes. After connecting a probe, the measuring program should start automatically.
Page 16: Der Start Screen (Home Screen)
Operating Der Start Screen (Home Screen) Figure 6.4 The start screen (Home Screen) shows the status line, the SonoDur-R icon to start the measuring program and the menu and navigation buttons. The start screen is made of several pages, which can be reached by wiping on the display to the left/right.
Page 17: Change Language
Operating Figure 6.6 Change Language The language can be easily changed via the system settings at any time on-the-fly. Open the "Settings" menu and select "Language & Input". Select the top entry "Language". A list with all installed languages will appear. The first item in the list defines the actual language setting. Use “Add languages”...
Page 18 Operating Figure 6.9 Figure 6.10 Figure 6.11 Figure 6.12 Figure 6.13 NewSonic SonoDur-R Issue 105 06/2020 Page 18...
Page 19: Delete Language
Operating 6.3.1 Delete Language Language entries can be deleted by tapping on the small field in the right upper corner marked with 3 points, it opens a button area “Remove”. Tap on it, all language entries will appear with a blank check box.
Page 20: Operation And Menu Structure
Operation and Menu Structure 7 Operation and Menu Structure The SonoDur-R is fundamentally operated at two levels, the measurement menu (Figure 7.1) and the device menu (Figure 7.2). Figure 7.1 Figure 7.2 7.1 Description of the Operating Elements on the Bottom Menu Bar The switching between the menus is performed by using the touch-sensitive menu buttons at the bottom of the display (black keys with white text): Abbreviation...
Page 21 Operation and Menu Structure Status bar: Represents the speed of the force application Figure 7.4 NewSonic SonoDur-R Issue 105 06/2020 Page 21...
Page 22 Operation and Menu Structure The Table below provides a description of these control elements. Figure 7.5 Button Meaning Instant access to Conversion table A1 selected Material Table User-specific adjustment active, Cal=1000 Adjustment Adjustment file saved under My_Cal Open Adjustment files Testing force, no function Penetration time of test load, only valid for motor Dwell time...
Page 23: Entry Input Via The System Keyboard
Operation and Menu Structure 7.3 Entry input via the system keyboard Any position can be marked and changed or added to in the input field. The system keyboard (software keyboard) appears automatically when an input field is selected. Using the “Back” softkey closes the system keyboard.
Page 24 Operation and Menu Structure NOTE! Touching on one of the control keys on the right screen area to switch to system level will close the measuring program and must be started manually. By tapping the statistics window, a switch between Statistics -> Graphics -> Graphics (zoom) -> Statistics will be performed: Figure 7.11 Figure 7.12...
Page 25: Signal Monitor
Operation and Menu Structure 7.4.1 Signal Monitor By tapping this touch-sensitive field a signal analysis could be switched on and off. The signal analysis detects abnormal frequency behavior, especially resonance effects in the test material. The factory default setting is “ON” and displays a warning (refer to Figure 7.18)) if an abnormal frequency behavior is detected.
Page 26: Performing A Measurement With Motor Measuring Probes
Operation and Menu Structure 7.5 Performing a measurement with motor measuring probes 7.5.1 Automatic measuring with motor probe The standard application is performed with a probe shoe and the switching socket (the two right parts in Figure 7.20), so that the measurement is performed fully automatic by triggering the micro switch.
Page 27 Operation and Menu Structure Carefully attach the SonoDur motor measuring probe (Figure 7.23), and wait until the measuring process is completed. The switching socket (Figure 7.20) in the probe shoe is pressed backwards during the placing and invokes the motor control via a micro switch. The Vickers Diamond is automatically moved out of the housing towards the material surface.
Page 28: Manual Measuring Types With Motor Probe
Operation and Menu Structure Figure 7.24 Figure 7.25 Figure 7.26 Figure 7.24 to Figure 7.26: Probe movement, count down the penetration time (in this case 3 seconds), probe moves up to the end point. Error message when lifting the probe prematurely, the diamond does not reach the surface.
Page 29 Operation and Menu Structure Measuring points can be set close together without lifting the motor measuring probe. However, a visual inspection of the test position is hidden by the probe base. After reaching the upper position (end position) of the Vickers Diamond, it is sufficient to move the probe slightly and touch the probe symbol on the device to perform a new measurement.
Page 30: Performing A Measurement With Hand-Held Measuring Probes
Operation and Menu Structure 7.5.2.3 Manual measuring without a probe shoe and with extended vibration rod In the device menu Settings (Figure 7.29 and Figure 7.30) the measuring mode with extended probe tip (approx. 4 mm) can be selected. In the measurement menu, this is displayed as 'Manual' in the field “Test force”...
Page 31 Operation and Menu Structure application. This can be helpful to verify correct handling (green bar in the middle = OK, long or short bar in yellow or red indicates that the speed is too high or too low). WARNING Between tests, the probe must always be lifted off perpendicular the surface before proceeding to the next test location.
Page 32: Information Menu
Operation and Menu Structure The protective sleeve is unscrewed anti-clockwise (refer to the Figure below). Figure 7.36 Information Menu By selecting 'Info', the Information Menu is invoked with current device settings, statistics and processing of measurement data. It is possible to switch between the menu pages using the arrow keys at the top of the screen.
Page 33 Operation and Menu Structure NOTE! Just click on the Minimum or Maximum field to quickly retrieve the minimum or maximum in an extensive series of measurements. The sorting of the measuring value list is changed immediately, the value appears in the first row below the statistics. Information on the measuring results with an indication of exceeding or short falling specification limits.
Page 34 Operation and Menu Structure Correction of measurement results by tapping a measured value (in this case No. 6, 67,8 HRC) with confirmation (Yes/No) and subsequently restoring of the deleted measured value. Figure 7.41 Figure 7.42 Figure 7.43 Figure 7.44 Any measuring values can be deleted or restored after analysis. The results are tracked and recalculated for each status.
Page 35: Instrument Menu
Operation and Menu Structure Instrument Menu Press the Menu button to access the instrument menu with access to all device parameters, the data memory and the adjustment function. Some menu lists are larger as on one screen could be displayed. The menu list can be dragged up and down to make all menu lines visible. A “slider” shows the actual position at the right screen area (see Figure 7.47).
Page 36 Operation and Menu Structure 7.9.1.1 Adjustment with current measured values If a current measurement series is to be used for adjustment purposes, the process shown in the following illustrations must be followed. The question "Use recorded readings for the adjustment?" shall be acknowledged within "Yes"...
Page 37: Adjusting Number Directly
Operation and Menu Structure Figure 7.54 Figure 7.55 7.9.1.2 Adjustment by means of a new measured value recording If the question "Use recorded readings for the adjustment?" was answered with "No", or if no current measured values are available, the new measured values for adjustment must be included in the submenu "Adjust measured value".
Page 38: Deleting Adjustments
Operation and Menu Structure If the answer is "No", all measured data will be converted with the new adjustment number and the measurement series subsequently continues (refer to the figures below). Figure 7.59 Figure 7.60 Figure 7.61 Figure 7.62 If the answer is "Yes", the question on whether the recorded dataset shall be saved, will be raised. If the answer is "Yes", the submenu "Save file"...
Page 39: Saving And Loading Adjustments
Operation and Menu Structure Figure 7.65 NOTE! If a Material Table other than A1 is selected (e.g., F5 with the corresponding adjustment number), the adjustment cannot be deleted, but may be reset to the initial adjustment value for the respective material. In such case, the Material Table A1 must be selected before the adjustment can be subsequently deleted! 7.9.4 Saving and Loading Adjustments...
Page 40 Operation and Menu Structure Figure 7.68 Figure 7.69 7.9.4.1 Load Adjustments A stored adjustment can be reloaded at any time; refer to the following illustrations. If applicable it is asked whether the measurement series should be retained or not and the option to save the measurement series will also be provided.
Page 41: Conversions
Operation and Menu Structure Figure 7.74 Practical experience gained from the very low exemplary scattering of SonoDur probes has shown that the adjustments with different testing forces and for all types of probes result in a very good concordance. Therefore, no distinction, e.g., for the adjustment number CAL, has been made between testing forces in the material tables F2, F3, F4, F5 (EN ISO 18265) or T4, T7, T8, T9 (ASTM E140).
Page 42: Materials
Operation and Menu Structure 7.10.3 Materials The reference relationships contained in EN ISO 18265 can be taken into account and the corresponding adjustment number can be automatically loaded by selecting "Material" (Figure 7.75). Figure 7.75 NOTE! Some conversions are only defined in one standard, e.g., the conversion to "HK" is not defined in EN ISO 18265 and can therefore not be selected.
Page 43: Settings
Operation and Menu Structure Figure 7.76 Figure 7.77 Figure 7.78 WARNING The extended conversion limits* represent a continuation of the relationships specified in EN ISO 18265. However, the responsible person must make the decision on the permissibility of a conversion from the calculated Vickers Hardness into another hardness unit based on such persons instructions and experiences.
Page 44: Penetration Time (Dwell Time)
Operation and Menu Structure Figure 7.79 Figure 7.80 Figure 7.81 NOTE! Using "Threshold active", the selected tolerance thresholds must be switched on (tick mark, Figure 7.79). Tolerance thresholds can be set at any time during the measurement in order to optimize the results analysis.
Page 45: Motor / Manual
Operation and Menu Structure Figure 7.84 Figure 7.85 7.11.3 Motor / Manual The operating mode for motor measuring probes can be set in the Motor/Manual (refer to Figure 7.87) menu (also refer to "Performing a measurement with motor measuring probes"). Switching between the (automatic) motor operation and the manual operation of the motor probe will extend the vibrating rod.
Page 46 Operation and Menu Structure If the answer to the question "End measurement series?" is "Yes" (Figure 7.89), the same menu will be invoked as for the saving of files. Following the saving process, the last measured value (No. 6) will be displayed as the first measured value of the new series of measurements (Figure 7.92).
Page 47 Operation and Menu Structure 7.11.4.3 Fully-automatic Closing This is particularly advantageous in cases where many measurements (at different test positions) must be carried out for a test object. The number of measurements per measurement series can be specified (at least 5) and will be indicated by a square bracket (Figure 7.96) in the measurement Figure 7.94 Figure 7.95 menu.
Page 48: Maximum Number Of Measurements In One File
Operation and Menu Structure NOTE! The actual measuring set is not stored, if the number of measurements equals the pre-setting value! It is necessary to take one more measurement! 7.11.5 Maximum Number of Measurements in one File This setting defines the number of readings in the actual measuring set, the valid range is 5 to 1000. If more than 1000 measurements are taken, the oldest values are being deleted and will not considered in the statistics any more.
Page 49: Number Format
Operation and Menu Structure Figure 7.100 Figure 7.101 Figure 7.102 Figure 7.103 NOTE! If the list has more than 3 entries, the buttons Menu Exit and Info will be covered from the system keypad. Please use the back button to close the system keypad! 7.11.7 Number Format This setting enables a user-specific representation of the data using a dot or a comma as separator or automatically depending on the locale.
Page 50: Presentation Of Measuring Value
Operation and Menu Structure 7.11.8 Presentation of Measuring Value The display of the mean value and the last measured value can be changed in Settings -> Measurement display. This causes an interchange of the representation of the mean value and the individual value.
Page 51: Sonodur Data Processing
Operation and Menu Structure Figure 7.110 Figure 7.111 7.12 SonoDur Data Processing SonoDur-R provides the ability to save, recall and transfer measurement data to external computers. 7.12.1 Storing Data Measurement data can be saved with a designation and recalled at any time via the device menu. Furthermore, SonoDur-R asks when exiting the measurement series via the Exit button, whether the measurement data should be stored or not.
Page 52 Operation and Menu Structure No more changes are possible (measuring value correction) and tapping on a measuring value row will result in an error message, which can simply be deleted by using the "OK" button. Figure 7.114 Figure 7.115 Figure 7.116 Figure 7.117 Figure 7.118 Figure 7.119...
Page 53 Operation and Menu Structure Figure 7.122 The settings from a measurement series can be transferred to a new measurement series provided, the testing forces are equal. In the example above, the adjustment and scale has been transferred to the new measurement series (refer to Figure 7.121) NOTE! When using the OK button to exit the "INFO menu"...
Page 54: Data Transmission And Interfaces
Operation and Menu Structure 7.13 Data transmission and interfaces Users should have a basic understanding of how to use a computer and the Microsoft File Manager. Incorrect operation can lead to data loss and /or damage to the system files, and thus result in a malfunctioning device! SonoDur-R features 2 interfaces for data transmission, namely USB and RS232.
Page 55 Operation and Menu Structure Figure 7.123 Figure 7.124 Figure 7.125 NewSonic SonoDur-R Issue 105 06/2020 Page 55...
Page 56: Rs232 Schnittstelle
Operation and Menu Structure Content of the internal main memory: Figure 7.126 The sub-directory SonoDur_Installation contains the necessary backup installation files for the system. The directory SonoDur-R contains subfolders for calibration, measurement and system data. Figure 7.127 All stored data can now be transferred by using the File Explorer as usual from the SonoDur-R device to the PC, where the text files will be converted to e.g., Excel files.
Page 57: Remote Control Commands
Operation and Menu Structure Data format: • 115200 Baud • No Parity • 1 Stop bit • HW Handshake: no • SW Handshake: no Pin content of the 9-pole D-Sub connector (COM1): Figure 7.128 Signal Type Description Not reserved Transmit data Output, V24 Level Receive data Input, V24 Level...
Page 58 Operation and Menu Structure Switch of the automatic output of the measuring values: OFF: <STX>#AO 0<CR><ETX> Answer from Sono-R: <STX>#AO 0<CR><ETX> <STX>#AO 1<CR><ETX> Answer from Sono-R: <STX>#AO 1<CR><ETX> Writing of the CAL-Faktors: <STX>#CL 1234<CR><ETX> Answer from Sono-R: <STX>#CL 1234<CR><ETX> Answer from Sono-R, if the CAL-Faktor was given wrong: <STX>#CL ERR<CR><ETX> Depending on the CAL-Factor, the current measuring row is being closed, saved automatically under a standard-file name and the new measuring row will be stared.
Page 59 Operation and Menu Structure Release of the Probe-Serial-Number: <STX>#SN<CR><ETX> Answer from Sono-R: <STX>#SN 100<CR><ETX> Answer from Sono-R, if there is no probe connected: <STX>#SN ERR<CR><ETX> Release of the equipment-Serial-Number: <STX>#GN<CR><ETX> Answer from Sono-R: <STX>#GN 100<CR><ETX> Answer from Sono-R, if the GERSN.txt Data does not exist: <STX>#GN ERR<CR><ETX> End of the programm: <STX>#EX<CR><ETX>...
Page 60: Digital Interface
Operation and Menu Structure Example for Terminal print: During measurement process the command <STX>#FH<CR><ETX> has been executed (six measurements), after this command and three more measurements have been recorded. File File_05 Date 5. August 2015 Start of Meas. 13:51 Tester Probe/Test Force Sono8M/8N Probe-SN Dwell Time...
Page 61 Operation and Menu Structure WARNING All outputs must be used with a serious resistor / pullup to the external voltage to limits the load current / dissipation power!! Values for resistors are given in Figure 7.131. Isolations Voltage 3750 Vrms for 1 min per UL1577 ESD (Electric Static Discharge) IEC 61000-4-2 level 4 15 kV (air discharge), 8 kV contact)discharge)
Page 62 Operation and Menu Structure Signal Type Description Not connected EXIT_1 EXIT, Input Contact 1 No Function, do not use EXIT_2 EXIT, Input Contact 2 No Function, do not use Not connected MOT_1 MOT, Input Contact 1 Start Measurement (only motorized probe) MOT_2 MOT, Input Contact 2 10-19...
Page 63 Operation and Menu Structure Signal Flow Chart Outputs Figure 7.132 NewSonic SonoDur-R Issue 105 06/2020 Page 63...
Page 64: Functional Check By The User
Functional Check by the User 8 Functional Check by the User The UCI tester is a precision instrument and, with appropriate care, should operate properly for a long period of time. Nevertheless, it is advisable to carry out the following system checks: ◼...
Page 65: Error Messages
Functional Check by the User Error Messages Error messages Remedy No probe connected, Start program in The tester could not find a probe. Check plug/cable. Is the demo mode? USB interface switched to SonoDur? Conversion in MPa only defined for The conversion into tensile strength MPa is only defined for testing forces greater than or equal to test probes >...
Page 66 Functional Check by the User No measurement with hand held Check if dwell time is set to zero. probe possible. Measurement data are unsteady. Does the piece have sufficient dimensions? Or if not, is it well coupled to a massive block? Is the material homogeneous? Is the surface clean and the roughness low enough? Correct dwell time? Check instrument with reference block...
Page 67: Care And Maintenance
Care and Maintenance 9 Care and Maintenance Instrument, measuring probe and cable Clean the test device, test probe and connecting cable from time to time with a damp, but not wet cloth e.g. microfibre cloth. Chemicals or detergents should not be applied. Display Sharp objects or chemicals or cleaning agents should not be used to clean the display;...
Page 68: System
System 10 System The test device is a power efficient minicomputer with the popular easy-to-use Android operating system. This enables the customization of several power and display options. When shipped, SonoDur-R is preset to optimal defaults so one does not usually need to worry about these settings. The following instructions are intended for customer-specific settings.
Page 69: Apps - Information About Installed Programs
System 10.3.2 APPs – Information about Installed Programs Information about installed or active programs with detailed information and the possibilities to uninstall or edit them (here SonoDur-R). Figure 10.3 Figure 10.4 Figure 10.5 10.4 Personal Modify of user specific settings like languages, device security etc. 10.4.1 Security “Security”...
Page 70: Language
System 10.4.2 Language A detailed description of setting the country specific language is given in Chapter 6.3. Figure 10.8 Figure 10.9 NOTE! languages Not all are supported! If an unsupported language is selected, the current settings remain unchanged. It must also be noted that the position of some menu items may have changed in other languages! The device should not be set to languages that the user does not understand! A return to the original language could then become difficult! 10.4.3 Date &...
Page 71 System Figure 10.12 Figure 10.13 NewSonic SonoDur-R Issue 105 06/2020 Page 71...
Page 72: Appendix
Appendix 11 Appendix 11.1 Test probes and their fields of application 11.1.1 Motor Measuring Probes Test forces: 1 N (HV0.1), 3N (HV0.3) and 8.6 N (HV1) Load application by motor, fully automatic measurement procedure, the probe just needs to be placed on the surface.
Page 73 Appendix In general, the condition of the component surface in the area of low load hardness testing is of particular importance. High measuring value scattering can be an indication of excessive roughness. If such case, it may be advisable to rework the surface with suitable abrasives and to subsequently repeat the test.
Page 74 Appendix Measurement deviations Hardness Scale 250 HV – 500 HV 500 HV – 800 HV < 250 HV > 800 HV HV 0.1 HV 0.3 HV 0.8 HV 1 HV 5 HV 10 Table 11-4 All probes of the SonoDur series must comply with the internal specifications, i.e., max. ± 3% from 5 measurements at Hardness Reference Plates (refer to , page 78).
Page 75: Scope Of Delivery And Accessories
Appendix 11.2 Scope of delivery and accessories 11.2.1 Standard products and accessories / spare parts Order-no. Description 11006 SonoDur-R Hardness Tester "Rack" for automatic online Hardness Testing in Production lines, WIN CE Operating System, with Android - 7.1 operation system and capacitive touchscreen including: build-in table housing 19'' with screw fastening Connectors for Probe, Controls, 24V-Power Unit, USB-Client (PC), RS232...
Page 76 Appendix Hand-held probes in a "mobile stand" (SONO-S) 11121 "SONO-S10H Handheld Probe 10N (1 kgf), Special version with integrated probe guidance, 5 Probe Shoes included, Prismatic (Ø 1,5-10 / 10-100 / 50-300 mm & flat / flat / standard), incl. Certificate" 11122 SONO-S50H Handheld Probe 49N (5 kgf), Special version with integrated probe guidance, 5 Probe Shoes included, Prismatic (Ø...
Page 77 Appendix 1141001 SONO-CAL-Instr DAkkS Calibration for Instrument plus Probe according to DIN 50159-2. Indirect Check of calibration curve plus direct calibration (force, Vickers diamond angle and tip) - not available for motor probes SONO-1M, SONO-3M and SONO-8M Delivery time: approx. 3-4 weeks Hardness levels between 150HV and 900HV or 25 HRC and 67 HRC.
Page 78: Technical Data
Appendix 11.3 Technical Data Measuring Specifications Measuring principle UCI Method, corresponds to DIN 50159, ASTM A1038 Test indenter Vickers diamond 136° Motor probes: 1N (0.1 kgf), 3N (0.3kgf) and 8.6 N (0.9 kgf) Test loads Newton scale (1kgf = 9.81 N) Handheld Probes: 10N (1 kgf), 50N (5kgf), 98N (10kgf) (Other test loads on request) 10 –...
Page 79 Appendix Power DC Power supply 12 - 24 VDC (max. 30 VDC), typ. 6 W, max. 23 W Display PCT Touch-Screen, TFT-Display with LED-backlight 7.0”/ 178mm Size 800 x 480 pixel Resolution Colors / Brigthness 262 K / 500 cd / m2 Interfaces Probes Lemo ERD.0S.304, USB 2.0...
Page 80: Conversion Limits
Appendix 11.4 Conversion Limits The Vickers Scale is the basis for all conversions. Currently, the conversion tables for all material tables have been entered in accordance with EN ISO 18265. Depending on requirements, enhancements of the conversion ranges and new material tables can be generated. Measuring range in HV (UCI): 10 - 2000 (1 - 9999) Minimal conversion: 80 HV = 76 HB, Maximum conversion: 940 HV = 68 HRC (for steel, Table A1 EN ISO 18265).
Page 81: Formulas And Designations
Appendix 11.5 Formulas and Designations In Chapter 7.7 "Info-Menu", the calculation results are shown, which are explained in more detail here (also refer to EN ISO 18265). Figure 11.2 The mean value in Fig. 11.1 is X with overlined Beam here referred to as "Xquer". ��...
Page 82 Appendix The span enables the trapping of individual erroneous measurements that can be deleted, taking also into account the distribution of measurements within a series of measurements. The respective test regulations and procedures must be observed for the deletion of obvious incorrect measurements. Mean error of the single measurement σ: √...
Page 83 Appendix Cp describes the scattering of the measured values (Xi) by an average value Xquer within a permissible tolerance range (upper and lower thresholds Smax, Smin). The respective formula is: ��−�� 6�� Cp = (10) where σ = mean error of the single measurement and 6σ = width of the normal distribution curve. As already mentioned, the application of this formula requires the presence of a large number of measured values that approximate a normal distribution.
Page 84: Compliance With Environmental Regulations
Appendix 11.6 Compliance with Environmental Regulations The test device contains a built-in rechargeable Li-ion rechargeable battery (lithium-ion rechargeable battery), which could be harmful to health and/or the environment if not correctly disposed of and subsequently should not be disposed of as unsorted household domestic waste. Remark Please ensure the device is returned to the manufacturer, NewSonic, even after the end of the product service life!
Page 85: Accessories
Accessories 12 Accessories 12.1 SONO-PM-4, Prism Attachment Set for Motor Probes The manual at hand describes how to use the prism attachments for motor measuring probes of the SonoDur product line. The SonoDur-R operating instruction manual explains how to operate the motor measuring probes.
Page 86: Handling
Accessories WARNING The switching sleeve of the special probe base (Fehler! Verweisquelle konnte nicht gefunden werden., parts in the right) has a different design to the standard probe base and should therefore not be mixed up. Special switching sleeve Standard switching sleeve Figure 12.3 12.1.2 Handling...
Page 87 Accessories The spacer rings define the possible diameter range according to Table 12.1 WARNING Incorrect diameter setting causes either too little or too much spring force through the motor measuring probe which in turn increases the risk of incorrect measurements. If the diameter is set too large, the Vickers Diamond may potentially not reach the test piece surface and an error message will be displayed (chapter 7.5Fehler! Verweisquelle konnte nicht gefunden werden., Performing a measurement with motor measuring probes.
Page 88: Glossar / Index
Glossar / Index 13 Glossar / Index 210 GPa · 6 home screen · 12 Home Screen · 16 adjustment · 35 adjustment number · 37 individual value · 50 APP · 16 instrument menu · 35 ASTM A 1038 · 6 ASTM E 140 ·...
Page 89 Glossar / Index thresholds · 43 time · 70 signal analysis · 25 signal monitor · 25 simulation mode · 13, 14 single value · 50 UCI method · 6 square bracket · 47 unlock · 24 start screen · 16 USB ·...
Page 90: Addresses
Addresses 14 Addresses HQ and Service Center: NewSonic GmbH, Grathwohlstrasse 5, D-72762 Reutlingen, www.newsonic.de, info@newsonic.de Tel.: +49-7121-680855-0, Fax: +49-7121-270539, Mobile: +49-151-16503517 Service Hotline: +49-7121-680855-2 NewSonic SonoDur-R Issue 105 06/2020 Page 90...

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