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Eddyfi Technologies Ectane 3 User Manual

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Eddyfi Ectane 3
®
User's Manual
Version 1.0
Date: December 2022

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Summary of Contents for Eddyfi Technologies Ectane 3

  • Page 1 Eddyfi Ectane 3 ® User’s Manual Version 1.0 Date: December 2022...
  • Page 2 Copyright This document - and the product and programs it describes - are protected by the Copyright Act of Canada, by copyright laws of other countries, and by international treaties, therefore may not be reproduced, in whole or in part, whether for sale or not, without prior written consent from Eddyfi Canada, Inc, Inc. Under copyright law, copying includes translation in other languages and formats.

  • Page 3: Table Of Contents

    SAFETY INDICATIONS ........................... 12 TYPOGRAPHICAL CONVENTIONS ......................... 13 10. TECHNICAL SUPPORT ........................... 13 CHAPTER 2: INTRODUCING ECTANE ........................14 INTRODUCING THE ECTANE 3 ........................15 STANDARD EQUIPMENT AND ACCESSORIES ....................15 INSTRUMENT DESCRIPTION ......................... 16 FRONT PLATE DESCRIPTIONS ........................16 CARRYING HANDLE ............................
  • Page 4 BATTERY INDICATORS ..........................30 CONNECTION INDICATORS .......................... 32 CHAPTER 4: MANAGING BATTERIES ........................34 GENERAL ..............................35 CHARGING THE BATTERIES .......................... 35 BATTERY CHARGER LED STATUS INDICATOR ....................36 REMOVING THE BATTERIES ......................... 37 HOT-SWAPPING BATTERIES ......................... 38 UNDERSTANDING BATTERY INDICATORS ....................38 CHAPTER 5: CONNECTOR REFERENCES ........................
  • Page 5 BATTERY CHARGER AND BATTERIES ......................63 REMOTE CONTROL ............................63 APPENDIX B: LEGAL NOTICE ..........................64 LIMITED WARRANTY ........................... 65 DISCLAIMER..............................66 TRADEMARKS .............................. 66...

  • Page 6: Chapter 1: Important Information, Safety Precautions, And Conventions

    Chapter 1: Important Information, Safety Precautions, and Conventions...

  • Page 7: Important Information - Please Read Before Use

    Instruction Manual This instruction manual contains essential information on how to use the instrument safely and effectively. Before using the Ectane 3, please review this user manual. Use the instrument as intended. Keep this manual in a safe place for future reference.

  • Page 8: Marking And Symbols

    To prevent human injury and/or instrument damage, do not dissemble, modify, or repair the instrument. Equipment Disposal Before disposing of the Ectane 3, check your local laws, rules, and regulations, and follow them accordingly. 2. Marking and Symbols The following symbols can appear on the instrument and pertain to safety regulations that should be followed carefully.

  • Page 9: General Precautions - Please Read Before Use

    • The Ectane 3 should only be used by qualified personnel. • When carrying the Ectane 3, it is the user’s responsibility to make sure that the • safety precautions used are in accordance with the local department of transportation’s (or equivalent governing body) rules and regulations.

  • Page 10: Battery Precautions

    4. Battery Precautions See Chapter 4, Battery Precautions for more information. 5. Battery Charger Precautions Before disposing of a battery, check local laws, rules and regulations and follow them accordingly. The battery charger is optional. Note Do not expose the battery charger or its power supply to water or liquids. The •...

  • Page 11: Calibration And Warranty Seals

    ICES Compliance (Canada) This ISM device complies with Canadian ICES-001(A). Cet appareil ISM est conforme à la norme NMB-001(A) du Canada. AS/NZS Compliance (Australia/New Zealand) This device complies to the applicable regulations and standards for Australia (and New Zealand) as defined by the Australian Communications and Media Authority (ACMA). CE marking (EU) Eddyfi declares that Ectane equipment complies to the essential requirements of Electromagnetic Compatibility (EMC, 2014/30/EU), Low Voltage (LVD, 2014/35/EU) and...

  • Page 12: Safety Indications

    8. Safety Indications The purpose of the various safety indications in this manual are meant to ensure operator safety and instrument integrity. The Warning sign indicates a hazard. It calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, can result in personal injury.

  • Page 13: Typographical Conventions

    9. Typographical Conventions The various typographical conventions used in this document to describe the operations of the instrument are explained below and were designed to standardize and simplify the look and feel of this document. Italic An italic typeface is used to indicate emphasis on a specific word or phrase (i.e., This option should never be selected.) Bold A bold typeface is used to indicate the name of a menu item or a named user-interface...

  • Page 14: Chapter 2: Introducing Ectane

    Chapter 2: Introducing Ectane...

  • Page 15: Introducing The Ectane 3

    Standard and proprietary SmartMUX connectors • The Ectane 3 is controlled by a computer running Microsoft Windows® 8.1, Windows® 10, Windows® 11, and Eddyfi’s Magnifi® 4.8 or older running on a 32bits operating system as well as Eddyfi’s Magnifi® 5.0 or higher running on a 64 bits operating system. This computer is referred to as the workstation in this document.

  • Page 16: Instrument Description

    Ectane3-E128RNMI • 4. Front Plate Descriptions The front plate panel of the Ectane 3 enables the user to perform the following: Power ON/OFF the instrument via the power button. • Plug the power supply cable to use the instrument, charge the batteries or both via •...
  • Page 17 Connect the ECTANE 3 to a network or to other instruments via the Ethernet • connector. Estimated battery remaining life display of the 2 removable batteries. • Connect ECT probes via the 4 pin connector • Connect RFT, NFT and MFL probes via the 19 pin connector.
  • Page 18 Figure 4-2 - Ectane 3 E64 and E128 Figure 4-3 - Ectane 3 E256...
  • Page 19 Figure 4-4 - Ectane 3 I Figure 4-5 - Ectane 3 ERNM...
  • Page 20 Figure 4-6 - Ectane 3 ERNMI Figure 4-7- Ectane 3 E64RNM and E128RNM...
  • Page 21 Figure 4-8- Ectane 3 E64RNMI and E128RNMI...

  • Page 22: Carrying Handle

    5. Carrying Handle The handle on the Ectane 3 can be used to lift and carry the instrument. Figure 5-1 – Carrying handle 6. Chassis Ground Connector The ground connector, which is used to ground the Ectane 3’s chassis when the situation requires it, is found at the rear of the instrument.

  • Page 23: Battery Compartment

    7. Battery Compartment The Ectane 3 can be powered by an external AC/DC supply or by two, high-power batteries. The batteries are accessible from a side access panel, as shown Figure 7-1. See Chapter 4,...
  • Page 24 Figure 7-1 - Battery compartment Certain events such as a disconnection during download can cause the MPORTANT firmware to become corrupted. This issue may cause Magnifi to be unable to connect to the instrument or download a new version of firmware. This can be fixed by using the firmware backup button.

  • Page 25: Chapter 3: Preparing The Instrument

    Chapter 3: Preparing the Instrument...

  • Page 26: Setting Up The Instrument

    Never use the instrument when it is upside down (batteries on top). This position prevents the batteries from properly dissipating heat and can lead the Ectane 3 to enter its power safe mode. For details about the power safe mode, see Environmental Conditions on page...

  • Page 27: Connection Procedure

    2. Connection Procedure To connect the instrument, follow these instructions. 1. Install the Ectane 3 away from heat sources, leaving a minimum clearance of 10 cm (4 in.) to allow for heat dissipation. 2. Using an Ethernet cable, connect the Ectane 3 to the computer.

  • Page 28: Starting The Instrument

    Figure 3-2 - Typical configuration 2: Ectane 3 with SmartMUX, scanner, and probe Figure 3-3 - Typical configuration 3: Ectane 3 E64 and E128 with ECT probe 4. Starting the Instrument Once you have properly connected all the components of your inspection setup, you can start the Ectane 3.

  • Page 29: Understanding Indicators

    Power socket Figure 4-1 – Power socket 2. Connect the power adapter to the power socket on the front of the Ectane 3. 3. Connect the power cord to the power outlet. 4. If batteries are present, they will automatically start charging. The light indicator will give the information.

  • Page 30: Battery Indicators

    Figure 5-1 - Power indicators 6. Battery Indicators Each battery has its own charge level indicator and charging status indicator. Figure 6-1 - Battery B indicators...
  • Page 31 Figure 6-2 - Battery corresponding to battery indicators Charge level indicators light up and blink depending on each battery’s charge level, as explained below: LED 1 (from bottom) is Charge is less than 10% blinking LED 1 is solid Charge is over 10% LED 2 is solid Charge is over 25% LED 3 is solid...

  • Page 32: Connection Indicators

    Indicators are set off for up to 1 minute when the instrument is Note turned on. In the event that the Ectane 3 shuts down because of low Note battery power or overheating, the instrument automatically starts again once the shutdown condition clears.
  • Page 33 The connection indicator can be in one of three states: Green is blinking Communication activity between the Ectane 3 and the workstation Green is solid Communication is established between the Ectane 3 and the workstation No link between Ectane 3 and...

  • Page 34: Chapter 4: Managing Batteries

    Chapter 4: Managing Batteries...

  • Page 35: General

    Emerging Power. 2. Charging the Batteries The Ectane 3 batteries recharge automatically when they are in the instrument when it is connected to a power outlet and turned on. Note Batteries do not recharge when their internal temperature exceeds 45 °C (113 °F).

  • Page 36: Battery Charger Led Status Indicator

    Figure 2-1- Battery charger To charge the batteries with the optional external charger: away from heat and moisture sources 1. Place the charger on a flat and level surface, 2. Insert the power supply’s DC connector into the back of the external charger. 3.

  • Page 37: Removing The Batteries

    4. Removing the Batteries The batteries can remain in the Ectane 3 if so desired. However, there are times when you must remove them from Ectane 3 (e.g., for calibration purposes or before placing the instrument on an airplane). To remove the batteries: 1.

  • Page 38: Hot-Swapping Batteries

    5. Hot-Swapping Batteries You can remove the batteries in the Ectane 3 one at a time when the instrument is turned on. The Ectane 3 can run on only one battery. Should the power left in the remaining battery be insufficient to keep the Ectane 3 running, the instrument will shut down without damaging electronic components.

  • Page 39: Chapter 5: Connector References

    Chapter 5: Connector References...

  • Page 40: Extended Et Connector (41 Pins)

    1. EXTENDED ET Connector (41 pins) The EXTENDED ET connector is used to connect ECT and RFA probes (with the right instrument version). The signals of the EXTENDED ET connector are the generator outputs, the channel amplifier inputs, and a DC power supply. Multiplexing outputs are also available but restricted to specific instrument versions and multiplexer models.
  • Page 41 Signal Description Output ECT2 Generator ECT2 generator outputs through 100 Ω (if / 100 Ω external MUX and motor encoder are not connected) Input Motor rotation Motor rotation feedback (if motor feedback is connected) Output ECT2 Generator ECT2 generator outputs through 100 Ω (if / 100 Ω...
  • Page 42 Signal Description Input In2 + input Positive input of input amplifier 2 Input In2 - input Negative input of input amplifier 2 Input In3 + input Positive input of input amplifier 3 Input In3 - input Negative input of input amplifier 3 Input In4 + input Positive input of input amplifier 4...
  • Page 43 RFT/NFT/MFL Connector (19 pins) The RFT/NFT/MFL connector is used to connect the Remote-Field Testing (RFT), Near-field Testing (NFT) and Magnetic Flux Leakage (MFL) probes. The signals contained in the RFT/NFT/MFL connector are the generator outputs, the channel amplifier inputs, and a DC power supply.
  • Page 44 Signal Description Ground Output Drive1_OUT Coil driver #1 output -15 V supply -15 V supply voltage, 600 mA max. Input RFT_IN 2+ Positive RFT input #2 MFL_IN 2+ Positive MFL input #2 Input RFT_IN 2- Negative RFT input #2 MFL_IN 2- Negative MFL input #2 Input RFT_IN 1+...

  • Page 45: Ect Bobbin Connector (4 Pins)

    2. ECT BOBBIN Connector (4 pins) The ECT BOBBIN connector allows you to connect standard 4-pin inspection probes. Description 4-pin, female, shell 14 connector Manufacturer, number Amphenol ACS02A-14S-2S (472) Suggested cable connector Amphenol 97-3106A-14S-2P Figure 2-1 – ECT Bobbin connector Table 3 ECT Bobbin connector pinouts Signal Bobbin Abs/Diff...

  • Page 46: Encoders Connector (18 Pins)

    3. ENCODERS Connector (18 pins) The ENCODERS connector allows the instrument to send and receive various signals such as the acquisition start and stop commands, the encoder and rotation synchronization signals, the relay outputs, etc. Description 18-pin, female, shell 14 connector Manufacturer, number Amphenol 58-570124-18S Suggested cable connector...
  • Page 47 Signal Description Output Alarm Used to indicate that the probe is in the air (for tube inspections) (open drain with 10 kΩ pull-up). Relay Relay 2 Relay used for automatic acquisition contact sequence control Relay Relay 3 Relay used for automatic acquisition contact sequence control Relay...

  • Page 48: Iris Connector

    4. IRIS Connector The IRIS connector allows the instrument to control IRIS probes using the ultrasound technology. Description BNC Adapter, bulkhead, 50 Ω Manufacturer, number Amphenol RF - AD-BNCJBNCJ-4 Suggested cable connector POMONA, 2249-C-120 Figure 4-1 – IRIS connector Table 5 – IRIS connector pinouts Signal Description Center...

  • Page 49: Eddy Current Array Connectors

    5. Eddy Current Array Connectors On Ectane 3 instruments equipped with the SmartMUX™ option, 160-pin connectors are available on the front of the instrument, under . These connectors are EDDY CURRENT ARRAY specific and designed by Eddyfi. For details about the Eddyfi 160-pin connectors, contact Eddyfi directly at info@eddyfi.com.

  • Page 50: Ethernet Connector

    6. Ethernet Connector The Ethernet connector is used to connect the Ectane 3 to a workstation through an Ethernet link. Eddyfi supplies a high-quality, military-grade circular Ethernet connector and cable. International Ethernet standards are used. Description RJ45, female connector Manufacturer, number...

  • Page 51: Chapter 6: Specifications

    Chapter 6: Specifications...

  • Page 52: General

    1. General This section presents the general specifications of the Ectane 3. System Warm-up 15 minutes Workstation link Ethernet 1000BASE-T Transfer rate on Ethernet 1 Gbps cable The warm-up time corresponds to the time required by the unit to reach its optimal accuracy after it is turned on.
  • Page 53 ASME, EN61010-1, EMC, CE, WEEE, and RoHS The Ectane 3 warns you through Magnifi® when its operating temperature reaches 65°C (149°F), and then enters power safe mode to better protect itself when the operating temperature reaches 70°C (158°F). In power safe mode, some internal circuitry shuts down, acquisitions are stopped, and the instrument becomes inactive for work purposes until the condition that initiated the power safe mode is corrected.

  • Page 54: Inspection Techniques

    0-1 A Maximum output power 10 W Maximum output voltage 15 V 2. Inspection Techniques This section presents the Ectane 3’s operating specifications by inspection technique. Eddy Current Testing (ECT) Probe inputs Number of frequencies Frequency range 5 Hz – 10MHz...
  • Page 55 16 bits Acquisition/ Sampling rate Up to 50 000 per second Eddy Current Array (ECA) Number of channels Ectane 3 E64 Up to 64 channels for each ECT frequency (max. 5 frequencies) Ectane 3 E128 Up to 128 channels for each ECT frequency (max.
  • Page 56 Connector type Single or double, 160-pin connector The Ectane 3 uses an ID device found in Eddyfi probes. This ID device contains information that helps set up acquisitions and confirm • compatibility between setup and probe. Remote/Near-Field Testing (RFT/ NFT)
  • Page 57 Generators/Coil drivers Generator output/Coil drive 20 V, peak-to-peak Receiver gain 41 dB range, 23 - 64 dB Acquisition/Sampling rate Up to 2 000 per second Connector type 41-pin EXTENDED ET connector Magnetic Flux Leakage (MFL) Probe inputs 4 on 19-pin RFT/NFT/MFL connector 8 on 41-pin EXTENDED ET connector Receiver gain...
  • Page 58 Pulse width Automatically adjusted for transducer frequency Receiver gain 8 – 72 dB (in 1 dB steps) Receiver DAC Up to 20 dB/µs RF Filters 4 user-selectable filters for 5 MHz, 10 MHz, 15 MHz, and 20 MHz transducers Digitizer 12 bits, 100 MHz Gates 3;...

  • Page 59: Chapter 7: Maintenance & Troubleshooting

    Chapter 7: Maintenance & Troubleshooting...

  • Page 60: Preventive Maintenance

    1. Preventive Maintenance Due to its design, the Ectane 3 only requires minimal maintenance. The instrument has no moving parts, therefore the Ectane 3 also does not require any preventive maintenance by the user. Only a regular inspection of the instrument is recommended, to ensure that it is properly grounded.

  • Page 61: Troubleshooting

    Eddyfi recommends calibrating your batteries at least once every six months. During calibration, the charger may become warm. 3. Troubleshooting To troubleshoot the Ectane 3, you must first connect it to a workstation running Magnifi®. Troubleshooting information is found in the Magnifi documentation. 4. Firmware Corruption If the Ectane 3 firmware becomes corrupted, you must start the instrument from a backup firmware.

  • Page 62: Appendix A: Accessories

    Appendix A: Accessories...

  • Page 63: Protective Caps

    1. Protective Caps If you need to tackle challenging inspection environments where dust or nuclear contamination is present, you need protective caps to cover the Ectane 3 connectors. All the connectors have specific protective caps. Contact your Eddyfi representative for more information about pricing and availability.

  • Page 64: Appendix B: Legal Notice

    Appendix B: Legal Notice...

  • Page 65: Limited Warranty

    1. Limited Warranty The limited warranty applicable to the product is contained in Eddyfi’s applicable Sales & Rentals Terms and Conditions (https://www.eddyfi.com/en/salesterms) at the time of purchase (the “Ts&Cs”). For illustrative purposes only, and except as otherwise provided in the Ts&Cs at the time of publication, mechanical products, spare parts, probes, and cables are warrantied to the original customer only for use solely by customer or direct affiliate, against defects in material and workmanship for a period of 12 months from the date of delivery.

  • Page 66: Disclaimer

    Upon customer’s written notice of defect within the 90day period, Eddyfi will replace the defective part(s) and/or re-perform the service. This warranty is limited to failures in areas directly related to the repair performed. 2. Disclaimer The materials in this user guide are for informational purposes only. Eddyfi reserves the right to change, without notice, product offerings and specifications.

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