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K2 Conservatories TGBv6.1 Installation Manual

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Page 1
Garden Building Installation Guide
Garden Building Models
For Customer Services (parts & delivery enquiries only) call: 01254 683 079
For Technical Support (installation queries) call: 0871 574 7293
Technical support calls cost 10p per minute from BT landlines, other carriers and mobile networks may vary.
Product Code: TGBv6.1 / November 2011

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Summary of Contents for K2 Conservatories TGBv6.1

  • Page 1 For Customer Services (parts & delivery enquiries only) call: 01254 683 079 For Technical Support (installation queries) call: 0871 574 7293 Technical support calls cost 10p per minute from BT landlines, other carriers and mobile networks may vary. Product Code: TGBv6.1 / November 2011...
  • Page 2 Printed installation guides for our products are supplied as necessary upon purchase however, due to the limitations of promptly updating printed copies, the PDF versions available online at www.k2conservatories.co.uk should be considered to supercede the printed versions. Product Code: TGBv6.1 / November 2011...

  • Page 3: Installation Tips

    You will not need to collate any other parts from your packaging until it is outlined in a ‘component Product Code : TGBv6.1 / November 2011...

  • Page 4: Recommended Tools

    Be aware of the weather forecast. Wet and hot conditions cause specific hazards. Put controls in place to manage any possible vehicular movement site. Protect environment by avoiding fugitive waste. Dispose of your rubbish appropriately. Product Code : TGBv6.1 / November 2011...
  • Page 5 “scaff - tagged”. comfortable. ADOPT A GOOD POSTURE. • Bend the knees so that the hands when grasping the load are as nearly level with the waist as Product Code : TGBv6.1 / November 2011...
  • Page 6 Clear vision may mean multiple trips with smaller loads, but it is safer. Control of substances harmful to health The chemicals supplied by us for use when assembling your conservatory are: SILICONE: Safety data sheet provided. • Product Code : TGBv6.1 / November 2011...
  • Page 7 If during your installation you are puzzled on any aspect of how components may fit together or be positioned, you may call our Technical Assistance phone line which is highlighted at the foot of every page. Product Code : TGBv6.1 / November 2011...
  • Page 8 (C9026). There are two variations of the Octagonal Garden Building - the smaller model has only one window on each facet unlike the larger model which has two windows per facet as shown below. Product Code : TGBv6.1 / November 2011...
  • Page 9 SECTION 2i FITTING FIRST WINDOWS SECTION 3i (Large Octagonal Garden Building Only) FITTING WINDOWS IN A STRAIGHT RUN SECTION 4 FITTING EAVES BEAM SECTION 5i GAZEBO RIDGE INSTALLATION (OCTAGONAL ONLY) SECTION 7 GLAZING Product Code : TGBv6.1 / November 2011...
  • Page 10 SECTION 8 SPAR CAPPINGS SECTION 9 GAZEBO COVER INSTALLATION SECTION 11 DOUBLE DOOR INSTALLATION SECTION 12i TRIMS & FINISHING SECTION 13 GUTTER INSTALLATION SQUARE GARDEN BUILDING ORDER OF ASSEMBLY SECTION 1ii BASE SILL INSTALLATION Product Code : TGBv6.1 / November 2011...
  • Page 11 FITTING WINDOWS IN A STRAIGHT RUN SECTION 4 FITTING EAVES BEAM SECTION 5ii RIDGE INSTALLATION (SQUARE GARDEN BUILDING ONLY) SECTION 6 INTERMEDIATE SPARS (SQUARE GARDEN BUILDING ONLY) SECTION 7 TIE BARS (SQUARE GARDEN BUILDINGS ONLY) SECTION 8 GLAZING Product Code : TGBv6.1 / November 2011...
  • Page 12 Page 12 Garden Building Installation Guide SECTION 9 SPAR CAPPINGS SECTION 11 RIDGE COVER INSTALLATION SECTION 12 DOUBLE DOOR INSTALLATION SECTION 13ii TRIMS & FINISHING SECTION 14 GUTTER INSTALLATION Product Code : TGBv6.1 / November 2011...
  • Page 13 1i – OCTAGONAL GARDEN BUILDING BASE SILL COMPONENT REFERENCE Item No Item Description Comments P106 150mm Sill C109 External 135° Sill Connector C110 In-line Sill Connector Specific models only SC025 3.9 x 16mm Reinforcing Screws SC030 100mm Fixing Bolts SC025 SC030 Product Code : TGBv6.1 / November 2011...
  • Page 14 1ii – SQUARE GARDEN BUILDING BASE SILL COMPONENT REFERENCE Item No Item Description Comments P106 150mm Sill C108 External 90° Sill Connector C110 In-line Sill Connector Specific models only SC025 3.9 x 16mm Reinforcing Screws SC030 100mm Fixing Bolts SC030 SC025 Product Code : TGBv6.1 / November 2011...
  • Page 15 Octagonal Garden Building model Referring to your base plan diagram lay all 150mm sill pieces (P106) onto the base. Approximate positioning is adequate at this stage. Product Code : TGBv6.1 / November 2011...
  • Page 16 IMPORTANT: Time spent getting the base sill layout correct will save time later in the installation, as paying attention to the base sill dimensions, positioning, and making sure it is level will ensure the correct fitting rest conservatory. Product Code : TGBv6.1 / November 2011...
  • Page 17 Check your sill layout again for square. Product Code : TGBv6.1 / November 2011...
  • Page 18 2i – OCTAGONAL GARDEN BUILDING FIRST WINDOWS COMPONENT REFERENCE Item No Item Description Comments C105 Quarter Turn Button C106 Sill Support Block Pre-assembled SC012 60mm Fixing Bolts 6mm Allen Key CON046 A115 135° Corner Post Product Code : TGBv6.1 / November 2011...
  • Page 19 Garden Building Installation Guide 2ii – SQUARE GARDEN BUILDING FIRST WINDOWS COMPONENT REFERENCE Item No Item Description Comments C105 Quarter Turn Button C106 Sill Support Block Pre-assembled 6mm Allen Key CON046 A109 90° Corner Post Product Code : TGBv6.1 / November 2011...
  • Page 20 150mm sill present to ensure that all 18mm inline (P106) on the adjacent corner. couplings (A104) can slide into position. The notch detail is highlighted below. Product Code : TGBv6.1 / November 2011...
  • Page 21 Select the 90° corner post (A109) and slide into the gap between the windows so that the leg detail interlocks with the leg detail on the windows as shown below. Product Code : TGBv6.1 / November 2011...
  • Page 22 Rotate the quarter turn button (C105) 90° and the quarter turn button (C105) will ‘click’ into position. Product Code : TGBv6.1 / November 2011...
  • Page 23 3i – OCTAGONAL GARDEN BUILDING WINDOWS IN A RUN COMPONENT REFERENCE Item No Item Description Comments C105 Quarter Turn Button C106 Sill Support Block Pre-assembled CON046 6mm Allen Key A107 Adjustable Inline Coupling SC045 70mm Fixing Screw Product Code : TGBv6.1 / November 2011...
  • Page 24 3ii – RECTANGULAR GARDEN BUILDING WINDOWS IN A RUN COMPONENT REFERENCE Item No Item Description Comments A104 18mm Inline Coupling C105 Quarter Turn Button C106 Sill Support Block Pre-assembled CON046 6mm Allen Key A107 Adjustable Inline Coupling SC045 70mm Fixing Screw Product Code : TGBv6.1 / November 2011...
  • Page 25 (A104) can slide into position. The notch detail is highlighted at the top of the next column. Please note: Any slight bow in the windows will be corrected as the window connectors are slid into position. Product Code : TGBv6.1 / November 2011...
  • Page 26 18mm inline coupler (A104). (A104) is being positioned, check that the legs on the 18mm inline coupling (A104) interlock with the leg detail on the windows as shown at the top of the next column. Product Code : TGBv6.1 / November 2011...
  • Page 27 Remember to silicone seal around the bottom of the 18mm inline coupling (A104) when in position. 20mm Adjustment Select a quarter turn button (C105) and the 6mm Allen key (CON046). 22mm Adjustment Product Code : TGBv6.1 / November 2011...
  • Page 28 18mm inline coupling (A104) should be attached on dwarf wall models inside and out, and eight quarter turn buttons (C105) per full height model conservatory, again eight inside and eight on the outside. Product Code : TGBv6.1 / November 2011...
  • Page 29 You will also notice that the sill support blocks (C106) will be absent from the bottom face of the double door outer frame. Continue to lock the window in place by the method as previously described. Product Code : TGBv6.1 / November 2011...
  • Page 30 Page 30 Garden Building Installation Guide A quick check between the two windows should show 18mm. Product Code : TGBv6.1 / November 2011...
  • Page 31 Eaves Beam External Trim P6024 Pivot Bolt Assembly C9144 Eaves Beam Connector C9068 Eaves Beam Closure P6056 6.35 x 38mm Eaves Connector Screw C9132 6.0 x 120mm Yellow Eaves to Frame Screw SK007 Product Code : TGBv6.1 / November 2011...
  • Page 32 Attach eaves beam external trim (P6024) onto the front of the eaves beam Product Code : TGBv6.1 / November 2011...
  • Page 33 Please note: The first holes from each end of the eaves beam (A5080) should be positioned at 200mm to ensure that the 6.0 x 120mm yellow screw attaches into the window frame rather than the corner post. Product Code : TGBv6.1 / November 2011...
  • Page 34 70mm fixing screws (SC045) as used to attach the double door outer frame to the 150mm sill (P106), pre-drilling upwards from inside the Double door outer frame and up into the eaves beam (A5080) as shown. Product Code : TGBv6.1 / November 2011...
  • Page 35 5i – OCTAGONAL GARDEN BUILDING RIDGE COMPONENT REFERENCE Item No Item Description Part Number Pivot Bolt Assembly or M5 x 20mm Roofing Bolt C9144/C8017 Transom Glazing Bar Victorian Hip Bar 25° Gazebo Boss C9026 M5 Flange Nut Product Code : TGBv6.1 / November 2011...
  • Page 36 (C9026) pass a double bolt retainer (C9144) through the corresponding holes in the boss and the Victorian hip bar. (Please note that M5 x 20mm roofing bolts (C8017) may have been provided as an alternative fixing). Product Code : TGBv6.1 / November 2011...
  • Page 37 Bottom Cloaking Trim P6028 Pivot Bolt Assembly or M5 x 20mm Roofing Bolt C9144/C8017 M5 Flange Nut 25° Mini Boss End C9170 M5 x 25mm Bolt C9142 Georgian Hip Bar Transom Glazing Bar Product Code : TGBv6.1 / November 2011...
  • Page 38 The mini boss ends are connected to the universal ridge wings by use of a single bolt retainer and a separate single bolt attached to each universal ridge wing. Product Code : TGBv6.1 / November 2011...
  • Page 39 25mm bolts located in the single bolt build is plumb and level should be carried out. retainers that sit either side of the eaves beam corner. Product Code : TGBv6.1 / November 2011...
  • Page 40 Item Description Part Number Georgian Hip Bar Transom Jack Rafter Glazing Bar Jack Rafter Bracket Kit C9196 Domed Bolt C9165 M5 x 16mm Hex Head Set Screw & Nut C9244 M6 Flange Nut Product Code : TGBv6.1 / November 2011...
  • Page 41 M5 x 25mm bolts in the double bolt retainers located in the eaves beam. Loosely thread on the M5 flange nuts. Do not tighten at this stage. Repeat for any more transom glazing bars that connect to the 25° pitch ridge. Product Code : TGBv6.1 / November 2011...

  • Page 42: Important Note

    These dimensions shown on your roof plan Georgian hip undercladding. are taken from the centre line of the transom glazing bars. If all the glazing bars are correctly positioned, tighten the M5 locking nuts. Product Code : TGBv6.1 / November 2011...
  • Page 43 7 – SQUARE GARDEN BUILDING TIE BARS (Certain Models Only) Item No Item Description Part Number Tie Bar Rods with nuts (3m) C8005 3 Way Tie Bar Centre Boss Kit C9069 Fixing Lug and Clevis Kit C9071 Product Code : TGBv6.1 / November 2011...
  • Page 44 Thread the vertical tie bar conduit over the treaded bar and insert into the hole in the internal ridge cover. Leave the tie bar rod hanging down vertically from the ridge. Product Code : TGBv6.1 / November 2011...
  • Page 45 3 way tie bar centre boss. tighten the M10 tie bar centre boss locking nuts fully ensuring that the horizontal tie bar poles are tight fitting. Product Code : TGBv6.1 / November 2011...
  • Page 46 M10 x 30mm Nyloc nut and bolt. position. Select one of the tie bar boss covers and screw the centre thread into position. Position the tie bar cover on to the centre boss. Product Code : TGBv6.1 / November 2011...
  • Page 47 Page 47 Garden Building Installation Guide 8 – ROOF GLAZING COMPONENT REFERENCE Item No Item Description Part Number Roof Glazing Sheet Glazing End Trim P6054 Eaves Beam Closure P6056 Product Code : TGBv6.1 / November 2011...
  • Page 48 (P6056) into eaves beam (A5080). This trim will snap fit into the channels of the eaves beam between the glazing bars. Do not remove the glazing tape protective film at this point. Product Code : TGBv6.1 / November 2011...
  • Page 49 Start with the roof glazing sheets against the wall and to the left with the face that had the printed film facing outwards. This first sheet will be labelled as ‘G1’. Product Code : TGBv6.1 / November 2011...
  • Page 50 5-10mm away from the centre stem on the Georgian hip bar. Allow the roof glazing sheet to gently rest on to the eaves beam closure (P6056). Product Code : TGBv6.1 / November 2011...
  • Page 51 THE ‘BREATHER’ TAPE PRE-FITTED TO THE BOTTOM OF THE POLYCARBONATE ROOF GLAZING SHEETS IS DESIGNED TO ALLOW MOISTURE EVAPOURATE NATURALLY. BREAK SEAL BREATHER TAPES ATTEMPT INCREASE THE VENTILATION INTO THE FLUTES OF THE POLYCARBONATE ROOF GLAZING SHEETS. Product Code : TGBv6.1 / November 2011...
  • Page 52 This is for two reasons; firstly to Product Code : TGBv6.1 / November 2011...
  • Page 53 These top caps are screws once fixed in place. positioned over the hip glazing bars and are attached in the same manner as the other transom bar top caps. Product Code : TGBv6.1 / November 2011...
  • Page 54 10 – OCTAGONAL GARDEN BUILDING RIDGE CAPPINGS COMPONENT REFERENCE Item No Item Description Part Number Finial C7012 Gazebo Fixing Kit C9054 Gazebo Foam Bung C9051 Gazebo External Boss Cover C9031 Gazebo Internal Boss Cover C9032 25° Gazebo Boss C9026 Product Code : TGBv6.1 / November 2011...
  • Page 55 4.0 x 25mm screws. Once in position, seal the glazing and the hip and glazing bar top caps to the gazebo foam bung with a continuous bead of silicone. Product Code : TGBv6.1 / November 2011...
  • Page 56 Locate the nylon rod through the hole in the top of the gazebo external boss cover (C9031) and secure in position with the nylon flange nut fitted to the underside of the cover. Product Code : TGBv6.1 / November 2011...
  • Page 57 Universal Foam Bung C7023 SRP3 Boss End Foam Trim C9350 SRP2 Square External Boss Cover C9029 C8031 Ridge Holding Down Bolts Plain Cresting (as shown) / Ornate Cresting C7013 / C7015 Finial C7012 Product Code : TGBv6.1 / November 2011...
  • Page 58 Slide the finial (C7012) fully onto the ridge capping as far as it will go. Repeat for the Georgian boss end on the opposite end of the ridge assembly. Product Code : TGBv6.1 / November 2011...
  • Page 59 Slide the second finial onto the square secure. external boss cover. Product Code : TGBv6.1 / November 2011...
  • Page 60 Item No Item Description Comments Hinge Pin Cover Cap Hinge Pin (Mk2) Outer Frame Hinge (Mk2) Hinge Pin Grub Screw Outer Hinge Adjuster Sash Hinge Adjuster Sash Hinge Cover Sash Hinge Adjustment Cover Cap Product Code : TGBv6.1 / November 2011...
  • Page 61 To prevent the hinge pins from turning, it is recommended that the hinge pin grub screws are fitted at this point. To do this, Product Code : TGBv6.1 / November 2011...
  • Page 62 4mm adjustment can be obtained in either direction. When content that the door sashes are correctly adjusted, fit the outer hinge cover caps. Vertical adjustment of each sash can be achieved by inserting the 5mm Allen key into Product Code : TGBv6.1 / November 2011...
  • Page 63 When the restrictor has been located, tighten the restrictor arm lock by using the 2mm Allen key. Product Code : TGBv6.1 / November 2011...
  • Page 64 13i– OCTAGONAL GARDEN BUILDING TRIMS AND FINISHING COMPONENT REFERENCE Item No Item Description Part Number Eaves Beam Internal Cladding P6042 Eaves Beam 135° Joint Cover C9111 135° Corner Post Cover P114 P125 18mm Coupling Cover Product Code : TGBv6.1 / November 2011...
  • Page 65 135° corner post (A110) and push firmly to fit. Select the eaves beam 135° joint cover (C9111), and push home into the corner gaps between the eaves beam internal cover (P6042). Product Code : TGBv6.1 / November 2011...
  • Page 66 (A104) and press home. Fit the handles to all opening sashes using the 5 x 45mm handle screw (SC035). Repeat for each set of 18mm inline couplings including the ones on the inside. Product Code : TGBv6.1 / November 2011...
  • Page 67 Eaves Beam Internal Cover P6042 90° Corner Post Cover P113 Ridge Internal Cover P6042 18mm Coupling Cover P125 Square Internal Boss Cover C9030 90° Eaves Beam Joint Cover C9108 End Boss Bracket C9040 Product Code : TGBv6.1 / November 2011...
  • Page 68 Select the eaves beam 90° joint cover (C9111) and push home into the corner gaps between the eaves beam cover. Product Code : TGBv6.1 / November 2011...
  • Page 69 (C105) positioned on the 18mm inline couplings (A104) and press home. Fit the handles to all opening sashes using the 5 x 45mm handle screw (SC035). Product Code : TGBv6.1 / November 2011...
  • Page 70 135° Downpipe Bend C9012 Downpipe Retention Clip C8056 Downpipe Shoe C9013 Ogee Gutter Inline Union C8035 Ogee 135°External Gutter Corner C8037 Ogee 90°External Gutter Corner C8040 Ogee Running Outlet C8036 Ogee Gutter Clips C8067 Product Code : TGBv6.1 / November 2011...
  • Page 71 Pull the bracket downwards until it locks into place Once the clips are in place you can push the gutter up into its final position. With the gutter and clips in place you can now fit the downpipes and brackets. Product Code : TGBv6.1 / November 2011...
  • Page 72 Connect the downpipe shoe (C9013) to the base of the downpipe. Fix the downpipe in position by use of the downpipe retention clips (C8056). They can be clipped over the downpipe and fixed into position with the screws provided Product Code : TGBv6.1 / November 2011...

  • Page 73: Maintenance

    Your conservatory in PVC-U will never rot, need painting or discolour, BUT it will need cleaning. Doors Move the operating handle to open the door, locate and lubricate all locking points with oil. Lightly oil all hinges. Product Code : TGBv6.1 / November 2011...