hotset D-System Operating Instructions Manual

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Operating instructions

D-System

Data logger - Hydraulic and thermal process

visualization

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Page 1 Operating instructions D-System Data logger - Hydraulic and thermal process visualization...
Page 2: Table Of Contents
Process overview ........................42 Process overview scheme .....................43 Analog process overview .......................44 List process overview ......................45 Graphs process overview ......................46 Analysis ..........................48 Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 3 Analysis: Activating the graphs ....................48 Analysis of the activated graphs .....................51 Data logging ..........................53 Example Excel import ......................56 Information ..........................57 Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 4: Foreword
As a process optimization tool or mobile service tool, our D-System can therefore provide valuable services in many industries. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 5: Safety Information
The D-System includes at least one visualization and works only with one measuring module. All electrical connections of the D-system are made by means of plug-in devices. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 6: Symbols
Symbols – Measuring module Display connector (D-SUB15) Medium connection inlet/flow (G3/4" inside) Medium connection outlet/return (G3/4" inside) Flow direction Medium Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 7: Component Overview
The supplied power supply has a power of 15 W at a voltage of 5 V. The use is exclusively intended for 230 V/50 Hz networks. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 8: Visualization
Only the supplied mains cable may be used to charge the battery. The use of any other charging source may result in a fire hazard! Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 9 This port is suitable for USB storage media (USB stick), and can be written to with the log function. Symbol: Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 10 Symbol: Digital inputs and outputs: This connector is 9pin (D-SUB9) and serves as alarm output and synchronization/input. Symbol: Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 11: Measuring Module
Dimensions (H x W x D) [mm] 225 x 190 x 85 Weight [kg] Medium connection 4 x G 3/4" internal thread Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 12 < 2 % measured value * Full scale (final value) Temperature measurement Measuring principle Resistance Pt1000 Measuring accuracy ± 0.3 K Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 13: Connection Of The Measuring Module
Here, the medium must flow into the measuring module. The inlet temperature T1 and the inlet pressure p1 are measured in the measuring module. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 14 If the medium has flowed through the consumer/measurement object, it is connected to port 3. The output temperature T2, output pressure p2 and flow rate q are measured in the measuring module. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 15 The medium has now flowed through all measuring points and, if applicable, the consumer/measurement object and is now returned to the supply via port 4. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 16: Connection Diagram Measuring Module
(hose bridge) can be used at connection point 2+3. Measurement object e.g. injection mold, heat exchanger Feed e.g. pump, temperature control unit, cooling system Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 17: Operation Of The Measuring Module
Measurement object Feed Measuring module right Measurement object Feed Measuring module right Feed Measurement Measuring module object wrong Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 18: Maintenance And Water Quality
Please contact us for this purpose: Hotset GmbH Hueckstraße 16 58511 Lüdenscheid / Germany Office: +49 2351 4302-0 vertrieb@hotset.com Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 19: Battery Display
Operating time still Battery operation still Battery operation still Charge immediately! approx. 4 hours approx. 2 hours approx. 0.5 hours Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 20: Safety Instructions Battery
(e.g. forwarding agents), special requirements for packaging and marking must be observed. Only ship the display with battery if the battery is undamaged. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 21 Store the battery in a safe place outdoors. Please contact hotset if necessary, we will assist you in disposing of it properly. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 22: Switch On The Display
Operation Warnings Process monitoring deactivated Operating instructions Battery capacity/ Charging process Data logging Menu Start screen Selection previous page Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 23: Burger Menu
Display of the measurement data Configuration of the graph and start of logging Contact, system information and error history Switching off the display Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 24: Switching Off The Display
The system can also be forced to shut down in the event of an unexpected crash, such as a touchscreen malfunction. To do this, press the hotset logo membrane button for 20 seconds. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 25: Error Message
Line marked red = pending non-resettable hardware limit reached. To reset, activate the corresponding white line and press "Reset selected reports". Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 26: System Settings
Setting of the measuring interval for the graphs. This setting has no influence on the data logging. It only changes the speed of the curves in the graphical view. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 27: System Setting Hardware
You can read out the active values that are already used for the measurement via "Load current values". Already created data sets can also be unburned or deleted. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 28: System Setting Storage Medium
Date, time, input temperature T1, input pressure p1, output temperature T2, output pressure p2, flow rate q, digital input signal, limit and hardware error. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 29: System Setting Time/Date
To set the system time, change the corresponding drop-down menu and press the "Write date & time" button. The settings are then applied. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 30: System Setting Network
You can also use the display keyboard if this is not available. Click or tap once on the desktop icon "Onboard" and the keyboard will open. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 31 Enter the password and confirm with "OK". Once the connection has been established successfully, the color of the connection icon changes from gray to blue. Cancel Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 32 Enter the required network parameters and move the keyboard using the position key. Press the "Apply" button to confirm the entry and the connection to the network will be established. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 33 D-System Operating Instructions To return to the D-System program click or tap only once on the desktop icon "D-System Run". Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 34: Browser And Mobile View
The mobile view of the D-System opens. Use the burger menu to toggle between the values and the error message. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 35 Please use your displayed IP address, instead of the address given in the example. Example: 192.168.1.43:8080/webvisu.htm Pay attention to the suffix after the IP address. The web visualization of the D-System opens. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 36: System Setting Zoom
The selected value is now always displayed in full screen after the set time. To stop the automatic switch on, deactivate the function via the "Switch on automatically" button. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 37 This type of energy flow can also be called heating mode, since energy is released to the measurement object. Click on the displayed actual value to return to the setting. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 38: Process Settings
If process monitoring is deactivated, the button is highlighted (blue). An additional symbol appears in the information bar and points out a deactivated monitoring. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 39: Creation Of Various Process Settings
To create a new data set, press "New" and an input field appears. Tap on the free box and a display keyboard will appear. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 40 Deletes the currently displayed recipe The set + displayed data is saved in the recipe The set data is transferred for the evaluation Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 41 Limit value violations are displayed in the error message if process monitoring is activated or if the monitoring symbol is not visible in the info bar. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 42: Process Overview
The measured values of the measuring module can be viewed in four different views: ▪ Scheme ▪ Analog ▪ List ▪ Graphs Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 43: Process Overview Scheme
This overview variant shows the sensors as they can be found at the corresponding position in the measuring module. In addition, the energy that is added or removed via the measurement object is displayed. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 44: Analog Process Overview
Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 45: List Process Overview
Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 46: Graphs Process Overview
The arrow symbol deletes all views and brings you back to the starting position. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 47 Press the selection box for this purpose. The Sensor field indicates which graph is currently being viewed. Inlet T1 Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 48: Analysis
When you select the analysis for the first time, the graph is still empty. Select the setting to activate the desired measurement lines in the graph. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 49 For a synchronization of the measurement data with an e.g. injection molding cycle, the digital input can be activated. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 50 In addition, the graph can be stopped when the signal drops or the contact is opened. To do this, activate the "Pause graph on falling signal" function. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 51: Analysis Of The Activated Graphs
Press the trash can symbol to delete the analysis ranges. Press the analysis symbol to get to the analysis. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 52 This has no influence on the time code in a log file and is only for graphical display. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 53: Data Logging
Method 1: You can access the log function from the "Analysis" menu item and the Settings icon. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 54 D-System Operating Instructions Method 2: You can also access the log function in the menu item "System settings" and "Storage medium". Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 55 It describes the date and time when the data logging was started. This file can be opened e.g. by MS Excel and analyzed as desired. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 56: Example Excel Import
If the USB stick is connected to the PC, the log file described above appears in csv format. This file can be opened directly with, for example, MS Excel. Date of change Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...
Page 57: Information
Software version Contact From the information page, you can directly access the stored operating instructions or view error messages. Hotset GmbH – Hueckstraße 16 – 58511 Lüdenscheid, Germany – +49 2351 4302 0 – info@hotset.com – www.hotset.com – 04/2021 RS...