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Types
VI-55-...-BVC
VI-130-...-BVC
Applies for frequency converter FCP 106
Supplement to the original operating manual
1096.1451 (BluSystems Operating Panel, EN)
Operating Manual
BluVacCompact Vacuum Units
English translation of the original
operating manual
It is imperative to read the operating
manual prior to commissioning!
This document as well as all documents
included in the appendix is not subject
to any update service!
Subject to technical changes.
Documentation
Issue:
EN
11/2017
Speck Pumpen Vakuumtechnik
GmbH
Regensburger Ring 6 – 8, 91154 Roth
PO Box 1453, 91142 Roth
Germany
Phone:
+49 (0) 9171 809 0
Fax:
+49 (0) 9171 809 10
E-mail:
info@speck.de
Internet:
www.speck.de
New issue
Doc./ Item No.:
1096.0233
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Summary of Contents for Speck BluVacCompact VI-55-BVC Series
- Page 1 VI-55-…-BVC BluVacCompact Vacuum Units VI-130-…-BVC Applies for frequency converter FCP 106 English translation of the original Speck Pumpen Vakuumtechnik operating manual GmbH Supplement to the original operating manual Regensburger Ring 6 – 8, 91154 Roth It is imperative to read the operating 1096.1451 (BluSystems Operating Panel, EN)
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Page 2: Table Of Contents
Operating Manual Index Important basic information ..........3 6.2.1 Switch-on .............. 14 6.2.2 Switch-off .............. 14 Target groups ............4 Setting fresh liquid flow rate ........15 Applicable documents ..........4 6.3.1 Continuous-flow cooling (design with solenoid Warnings and symbols ..........4 valve) .............. -
Page 3: Important Basic Information
Regensburger Ring 6 – 8, 91154 Roth / Germany PO Box 1453, 91142 Roth / Germany Basically, the “General Conditions of Sale and Delivery” of Speck Pumpen Vakuumtechnik GmbH apply. Phone: +49 (0) 9171 809 0 They were provided to the operator at the time of contract con-... -
Page 4: Target Groups
Operating Manual 1.1 Target groups Target group Task ► Operator Keep this manual available at the location of the system, also for later consultation. ► Advise staff to read and observe this manual and the pro- vided documents, particularly the safety precautions and warnings. -
Page 5: Terminology
Operating Manual 1.4 Terminology Term Meaning Pump Pump without drive, components or accessories Aggregate Complete machine including pump, drive Vacuum unit Pump aggregate with additional integrated components and accessories Vacuum unit without separator (BluVacCompact Insert see Tab.7) Cartridge insert Separator Device for separating gaseous from liquid media Controller... -
Page 6: Safety
Operating Manual Safety 2.3 General safety instructions The manufacturer does not accept liability for damage resulting from non-observance of the overall documenta- tion. The following provisions must be observed prior to execut- ing any works. 2.1 Intended use 2.3.1 Product safety •... -
Page 7: Obligations Of The Staff
Operating Manual 2.3.2.3 Safety devices 2.5 Special risks • Provide for the following safety devices and ensure their 2.5.1 Dangerous media to be pumped proper functioning: • When dealing with dangerous media to be pumped (e.g. for hot, cold and moving parts: on-site protection hot, inflammable, explosive, toxic, hazardous to health), ob- against contact with the vacuum unit ... -
Page 8: Design And Functioning
Operating Manual 3.2 General description Design and functioning BluVacCompact vacuum units produce a demand-matched 3.1 Marking vacuum while simultaneously delivering large amounts of liquid. The integrated separator (1) allows for the separation of the 3.1.1 Nameplate drawn-in air-water-mixture. The default vacuum or the filling level in the separator is regulated by means of a type VI (2) frequen- cy-controlled liquid ring vacuum pump combined with a dis- charge pump. -
Page 9: Software Versions
Operating Manual The vacuum unit is controlled by the BluSystems control panel 3.3.2 Liquid ring vacuum pump (3), which also allows various system statuses and process The vacuum pump VI is operated in accordance with the liquid variables to be displayed. The optional alarm light (4) displays ring principle. -
Page 10: Transport, Storage And Disposal
Operating Manual 4.2 Storage Transport, storage and dis- posal CAUTION Risk of material damage caused by improper storage! The accident prevention regulations have to be observed prior to following transport and handling regulations. ► Store the vacuum unit accordingly. 4.1 Transport Close all openings with blank flanges, plugs or plastic co- ... -
Page 11: Set-Up And Connection
Operating Manual 5.1.4.2 With rail guide Set-up and connection Lift the aggregate ( Transport with lifting gear, page 10). Adjust the aggregate to the rail height. CAUTION Carefully insert the aggregate into the rails (2). Risk of material damage caused by contamination! 5.2 Planning pipe system ►... -
Page 12: Connecting Pipes
Operating Manual 5.2.5.2 Fresh liquid connection 5.3.3 Installing pressure pipe Position of fresh liquid connection U Remove transport and sealing caps from the vacuum unit. Dimensional drawing, page 28 Install the pressure pipe. The pressure pipe of the vacuum pump must not rise more CAUTION than 0.3 m vertically or diagonally upwards. - Page 13 Operating Manual CAUTION Only if the separator is filled with water Risk from immediate water discharge! If the filling level is above the suction nozzle, water is dis- charged and the filling level continuously regulated. After a vacuum unit is switched on, the filling level control in the separator is active if the quick-start mode has been selected! ►...
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Page 14: Operation
Operating Manual Operation WARNING 6.1 Preparations for commissioning Risk of injuries caused by vacuum or harmful media to be 6.1.1 Identifying type pumped and operating liquid! ► ► Use protective equipment when carrying out any works on Identify the vacuum unit type ( Nameplate, page 8). the vacuum unit. -
Page 15: Setting Fresh Liquid Flow Rate
Operating Manual 6.3.4 Open circulation cooling with control 6.3 Setting fresh liquid flow rate liquid supply (design without valve) 6.3.1 Continuous-flow cooling ► Observe the permissible operating liquid temperature (design with solenoid valve) ( Operating liquid, page 25). ► Switch on the vacuum unit. ►... -
Page 16: Re-Commissioning
Operating Manual Operat- Duration of shut-down (process-dependent) liquid Short Short ► ► Water Drain vacuum Drain vacuum unit unit and separa- and separator. tor. ► Other Drain vacuum unit media and separator. Tab. 12 Measures depending on the behaviour of the operating liquid 6.5 Re-commissioning Shutdown periods >... -
Page 17: Maintenance And Servicing
Operating Manual For trouble-free operation, ensure the following: Maintenance and servicing no dry running no leaks A qualified service team provides support for assembly and no cavitation repair works. Provide a certificate documenting the safety open gate valves at the suction side of the media to be pumped (DIN safety data sheet or certifi- ... -
Page 18: Monitoring Sensors
Operating Manual 7.2.1 Monitoring sensors Briefly start the vacuum unit with the control panel. Collect contamination and escaping operating liquid at the The function of sensors is impaired by dirt and limescale. Sen- opening of the screw plug and dispose of in an environmen- sors with impaired function have a direct effect on the regulation tally compatible way. -
Page 19: Return To Manufacturer
Remove the valve flaps (746) from the shaft seal cas- ing (441). In any case, send a certificate of conformity to the manufac- turer (www.speck.de/en/downloads/certificates/) or copy Remove the mechanical seal (047) page 30. Pull the lock ring (932) off the motor shaft. -
Page 20: Assembly Of Vi-55/130-Bvc
Operating Manual The following must be observed during assembly: Installation of impeller (230) Replace the seals. Insert the fitting key (940) into the motor shaft. Install only clean parts. Push the impeller (230) onto the motor shaft with the ... -
Page 21: Troubleshooting
If the maintenance staff is not able to rectify the defect, the manufacturer has to be informed accordingly. The manufacturer will provide troubleshooting support if he gets a detailed description of the defect. Technical support address Speck Pumpen Vakuumtechnik GmbH Regensburger Ring 6 – 8, 91154 Roth / Germany PO Box 1453, 91142 Roth / Germany... - Page 22 Operating Manual Inverter = frequency converter Further fault messages at the BluSystems operating panel ( Operating manual of the BluSystems operating panel) Operating liquid is the liquid required by the vacuum pump to form a liquid ring. During operation, some of the operating liquid is discharged together with the gas.
- Page 23 Operating Manual Defect Cause Rectification Operating panel display ► Pump does not pro- Lacking operating liquid Check the fresh liquid flow and/or Danger of running dry duce vacuum the solenoid valve ► Leak in the suction pipe Check/seal the suction pipe and connections ►...
- Page 24 Operating Manual Defect Cause Rectification Operating panel display ► Leaking pump Defective shaft sealing Replace the shaft sealing ► Defective casing sealing Provide the pump with new sealing ► Worn-out casing components Replace the affected components Loosened connecting screws/screw plugs ► Tighten the screws;...
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Page 25: Technical Data
Operating Manual 9.2 General technical data Technical data The following data refer to standard values. For deviating data, 9.1 Operating limits please consult the manufacturer. 9.2.1 Weight VI-55-BVC Type Weight [kg] Pressure VI-55-BVC Min. inlet pressure [mbar] Perm. compression pressure 1300 [mbar] VI-130-BVC... -
Page 26: Operating Liquid
Operating Manual 9.2.5 Operating liquid 9.2.6 Medium to be pumped • 9.2.5.1 Water Liquids which are not explosive, inflammable, aggressive or CAUTION toxic • Gases and vapours, Risk of material damage caused by corrosion and deposits in the pump due to poor water quality! ... -
Page 27: Tightening Torques
Operating Manual 9.3 Tightening torques The following values apply to new screw plugs (stainless steel) in stainless steel casings 9.3.1 Sensor Size Tightening torque [Nm] Sensor/valve Max. tightening torque [Nm] G 1/8 A Pressure sensor G 1/4 A Tab. 25 Max. tightening torques for sensor G 3/8 A G 1/2 A 9.3.2... -
Page 28: Appendix
Operating Manual 10 Appendix 10.1 Dimensional drawing and connections Fig. 13 Dimensional drawing VI-55/130-BVC Type Frame size VI-55-BVC VI-130-BVC Tab. 31 Dimensions VI-55/130-BVC Designation Size Explanation SAE 1 1/4 Pressure connection vacuum pump SAE 1 1/4 Pressure connection water discharge pump G 1/8 Connection for drainage (drainage of fresh liquid supply) G 1/2... -
Page 29: Cross-Sectional Drawings
Operating Manual 10.2 Cross-sectional drawings Pos. Designation Mechanical seal Casing Inter casing Casing cover 230/.1 Impeller 400/.1 Flat gasket Shaft seal casing Packing gland Splash ring Spacer sleeve 540* Bush 550.-4 Washer Grooved pin 562-.1 Cylindrical pin Rivet Flange Check valve Valve 741.1 Flow sensor (optional, not illustrated) -
Page 30: Certificate Of Conformity
Operating Manual 10.3 Certificate of conformity Please copy this form and return it to the manufacturer together with the pump/pump aggregate. Certificate of conformity The pump/pump aggregate including accessories for which we, the undersigned, have placed an inspection/repair order or which has been returned by us together with this certificate of conformity, Designation: Type:... -
Page 31: Ec Declaration Of Conformity
Operating Manual 10.4 EC declaration of conformity 11/2017 1096.0233 | BluVacCompact Vacuum Units...
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