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Table of Content 1.Products Overview ............2.Tools and Parts Overview ........... 3.Technical Data ............... 4.Tools Instruction ............... 5.Installation Instruction ....................5.1 Cable Preparation ............... 5.2 Crimping ....... 5.3 Male/Female Terminals Installation 5.4 Disconnecting Cable Connector ......5.5 Installation Warning ..........
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1.Products Overview 2.Tools and Parts Overview Item Tool Type Tool Name Pic. JKT-01 Stripping Tool Crimping Tool JKT-02 Assembly Tool JKT-06 Open-end-Wrench JKT-04 Universal Tool 1. O Ring 5. Female Terminal 4JB03M31005 Dust plug 2. Male Housing 6. Female Housing 4JB03M31007 3.
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3.Technical Data 4.Tools Instruction Type Name or Model No. PV-JK03M2-F/xy, PV-JK03M2-M/xy JKT-01:2.5mm²(14AWG)、 4.0mm²(12AWG)、 6.0mm²(10AWG) The Stripping Tool-JKT-01 is applicable to 2.5mm²(14AWG) or 4.0mm²(12AWG) or Rated Voltage ( V DC) 1500 V DC 6.0mm²(10AWG) cable. There is one stripping tool JKT-01 per tool set. Rated Insulation Voltage 8000 V (1500 V DC) Function: Cutting the wire insulation (exposing the copper wire).
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5.Installation Instruction 5.2 Crimping 5.1 Cable Preparation TÜV, TÜV/UL Connector configuration in combination with TÜV, TÜV/UL 5.2.1 Manual Tools Crimping TÜV、 TÜV/UL: Choose the suitable configuration in Tab. 1 by using TÜV, TÜV/UL (dual) certified cables: JKT-02 Table-1 When crimping with specified Crimping tools ( e.g. JKT-02) ,Insert striped cable into contact barrel and insure all conductor strands are captured in the contact barrel.
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Insert the stripped wire into the male/female terminal until the cable insulation touch- Crimping Tool Drawing (Fig 10&11) es the opening of the male/female terminal. Press the crimping tool completely. (Fig. 6、 7). Be sure the crimping is completed and fixed. (Fig. 8). Figure 6 Figure 7 Figure 8...
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5.3 Male/Female Terminals Installation Insert the crimped male or female terminal into corresponding male or female cable con- nector (Fig. 14). Installation is complete when heard an audible click sound. (Fig. 15). Figure 17 Insert the female cable connector into the male cable connector when the gland nut is fully tightened.
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5.5 Installation Warning If parts and tools used are not specified by Jinko or not prepared and assembled as Jinko described during installation, the uniformity of safety and technical data on products are not guaranteed. The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by these assembly instructions.
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