Comeup Winch DV-2500i Quick Start Manual

Introduction
 Feature
1,134 kg / 2,500 lb wire rope first layer
Line pull:
Wire rope: 4.8 mm x 15.2 m (3/16" x 50') galvanized aircraft A7 × 19
Brake: Mechanical and dynamic brakes hold full load
Clutch: Raise the clutch lever for rapid wire rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Integrated solenoid pack.................................................. 1 pc
．Remote control ............................................................... 1 pc
．Wire rope with hook......................................................... 1 pc
．Roller fairlead................................................................. 1 pc
．1.5 m battery leads.......................................................... 1 pc
．Circuit breaker................................................................ 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Quantity for each part
Installation
Before using the winch, make sure all electrical
components have no corrosion or damaged; the
environment should be clear and dry.
The voltage drop must not exceed 10% of the
nominal voltage of 12V or 24V under normal
operation condition.
Utility Duty Winch
DV-2500i
Model:
PN: 640333 12VDC 640614 24VDC 640325 12VDC
640609 24VDC 640520 12VDC
．Part description
．Replacement part number
 Winch and roller fairlead mounting
 Use the mounting hardware supplied to mount the winch on a flat
surface.
The motor, drum and gear housing must be properly aligned.

 Wiring Diagram
Attach the ground lead firmly to the negative (–) battery terminal and

power lead to the positive (+) battery terminal. The voltage drop for the
winch motor must not exceed 10% of the nominal voltage of 12/24V DC.
Attach the red lead, positive (+), tightly to the circuit breaker marked AUX,

meanwhile, connect the copper plate to the other end of the circuit
breaker marked BAT.
Connect the copper plate to the connector of the battery.

 Nut fastening for motor & solenoid
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for motor nut M6 is 5.7 N-m / 50 lb-in and solenoid nut
M8 is 14 N-m / 124 lb-in.