ANTOR 3LD510 Manual
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ANTOR 3LD510 Manual

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CONTENTS
1.Introduction .............................................................................................................................. 2
2. Safety rules .............................................................................................................................. 4
3. Safety labels ............................................................................................................................ 6
4. Engine identification plate ....................................................................................................... 8
5. Technical specifications .......................................................................................................... 9
6. Operation .......................................................................................................................... . 14
7. Maintenance ......................................................................................................................... 22
8. Troubleshooting ................................................................................................................... 35
9. Storage ...................................................................................................................................39
10. Electric wiring diagram ....................................................................................................... 41
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  • Page 1: Table Of Contents

    CONTENTS 1.Introduction ..........................2 2. Safety rules ..........................4 3. Safety labels ..........................6 4. Engine identification plate ....................... 8 5. Technical specifications ......................9 6. Operation .......................... . 14 7. Maintenance ......................... 22 8. Troubleshooting ........................35 9. Storage ...........................39 10.

  • Page 2: Introduction

    Thank you for purchasing an ANTOR Diesel engine. This manual covers operation and maintenance of the ANTOR 3LD510 Diesel engines. All information in this publication is on the latest product information available at the time of approval for printing. ANADOLU MOTOR ÜRETİM VE PAZARLAMA A.Ş. has the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 1.INTRODUCTION If a problem should arise, or if you have any questions about the product, consult an authorized Anadolu Motor Dealer or After Sales Service. Useful life of this product is 10 years. Betteries of electric start engines are sold separately. Throughout this manual, you will see safety messages preceeded by the following words and symbols.

  • Page 4: Safety Rules

    User’s responsability ANTOR engines are designed to give safe and dependable service if operated according to the instructions. Read and understand the Use and Maintenance Manual thoroughly. Failure to do so could result in personal injury or equipment damage.
  • Page 5 2. SAFETY RULES  Do not place any objects on the engine or cover it with flammable material. This may cause fire may break out.  Always wear appropriate clothes when starting the engine. Long sleeves, ties or stoles may be wrapped around rotating parts and cause serious injuries.

  • Page 6: Safety Labels

    3. SAFETY LABELS Safety label locations [2] On the exhaust muffler : Safety labels warn you of potential hazards that can cause serious injury. Read the labels and the safety Safety label for : High temperature , Burning hazard. notes and precautions described in this manual. If a safety label comes off or becomes difficult to read , contact your dealer for replacement.
  • Page 7 3. SAFETY LABELS [4] Depending on the engine version and equipment : Do not run the engine with pulley protection open. Do not put your hand in the area of moving parts.

  • Page 8: Engine Identification Plate

    4. ENGINE IDENTIFICATION PLATE ENGINE MODEL : ............ENGINE SERIAL NR.: ..........DATE PURCHASED : ..........Write down the engine’s serial number on the "Use and Maintenance Manual" for your future reference. Refer to the serial numbers when ordering parts or when making technical or warranty inquiries.

  • Page 9: Technical Specifications

    5. TECHNICAL SPECIFICATIONS Technical specifications Engine model 3LD510 Engine type 4-stroke, direct injection, Diesel engine Number of cylinders Displacement - cu.cm Bore x Stroke - mm x mm 85 x 90 Compression ratio 17,5 : 1 Max.engine speed - rpm...
  • Page 10 5. TECHNICAL SPECIFICATIONS Engine performance curves Ratings refer to standart engines with completed run-in. Rating will drop 1% for every 100 m altitude and 2% for every temperature increase of 5 above g/HP-h NB (DIN 6270) [Rating with no overload capacity]: Notes on engine power ratings For continuous light duty operation with constant speed and variable load.
  • Page 11 5. TECHNICAL SPECIFICATIONS External dimensions - 3LD510 Rope start Pulley protection is not shown. Will vary according to equipment.
  • Page 12 5. TECHNICAL SPECIFICATIONS External dimensions - 3LD510 Automatic recoil mechanism...
  • Page 13 5. TECHNICAL SPECIFICATIONS External dimensions - 3LD510 Electric start...

  • Page 14: Operation

    6. OPERATION Engine oil Run-in period Use SAE 20W-50 or equivalent, multrigrade, 4-stroke During the first 50 running hours avoid running the engine diesel engine oil. at maximum speed and do not exceed 70% of the maximum load.
  • Page 15 6. OPERATION Fill oil and fuel before starting 2. Fill with 3. Replace the oil 4. Check oil level with 1. Remove oil filling /air breather cap. recommanded type filling cap securely. engine at horizontal fresh oil. position. 5. Loosen hooks and 6.
  • Page 16 6. OPERATION In case of ambient Temperature Kerosene Diesel fuel temperature below -10 - 10 Diesel fuel becomes very - 20 thick or freezes. Kerosene must be added - 30 at shown proportions to - 40 assure proper fuel flow. 9.
  • Page 17 6. OPERATION For engines with cold starting tap, at low ambient temperatures CAUTION ! Starter plug must be tightly installed while the engine is running. Otherwise dust will enter the engine and cause premature wear of piston, piston rings 13. Remove starter plug. 14.
  • Page 18 6. OPERATION Rope starting (Depending on the coupled equipment) WARNING ! Hold starting rope grip strongly with both hands. Stand firmly on the ground while pulling the rope. Be sure that there are no people 18. Wrap starting rope 19. Pull rope slowly until 20.
  • Page 19 6. OPERATION Electric starting 18. Turn the engine switch 19. Open the decompression 20. Turn engine switch further clockwise to clockwise to the ON position. lever and hold it in position. START position to run the starter motor. Warning lights will light. Release the decompression lever when engine speeds up.
  • Page 20 6. OPERATION When the engine starts to run NOTE : Heat the engine at idle speed or partial load before fully loading it. NOTE : During the first 50 running hours avoid running the engine at maximum speed and do not exceed 70% of the maximum load. CAUTION ! 21.
  • Page 21 6. OPERATION Stopping the engine 22. Put the accelerator lever to 23. Turn the stop knob 24. For electric start engines the idle position and run the counterclockwise and hold it in turn switch key counter engine at idle speed to cool it. that position until engine stops.

  • Page 22: Maintenance

    Maintenance Schedule . Maintenance operations that can be done by the user are also explained with Use only genuine ANTOR parts for maintenance or repair. figures. Imitation parts which may not be conform to In case you do not have the necessary technical skill and manufacturer’s specifications, will not have a good...
  • Page 23 7. MAINTENANCE Please note the following points while running the engine or performing maintenance operations : Do not touch hot surfaces Do not remove oil level Do not inhale exhaust Do not stay in confined while the engine is running dipstick while the engine gases.
  • Page 24 7. MAINTENANCE Maintenance schedule Frequency (operating hours) Item Operation 1000 2500 5000 Check Engine oil ▲ Change ▲ Engine oil filter Change Air filter upper body Clean Check Air filter oil Change ▲ Fuel filter Change Battery electrolyte Check level (el.start type) Oil filling/breather Clean Fuel injector...
  • Page 25 7. MAINTENANCE EVERY HOURS Check oil level with engine Clean air filter:Loosen Remove air filter element. Clean wash with kerosene at horizontal position. hooks and remove bowl. /gasoil or solvent . Dry air filter element with Empty dirty oil from bowl Fill bowl with clean engine Reassemble air cleaner.
  • Page 26 7. MAINTENANCE Battery maintenance (electric start type) EVERY HOURS WARNING! Batteries produce explosive gases while being charged.If ignited an explosion can cause serious injury or blindness.Provide adequate ventilation when charging.  CHEMICAL HAZARD : Battery electrolyte contains sulphuric acid.Contact with eyes or skin,even clothing may cause severe burns.Wear a faceshield and Recommanded battery : protective clothing.
  • Page 27 7. MAINTENANCE Cleaning of the oil filling /breather cap EVERY HOURS Remove the oil filling/ Clean the cap with Dry the cap with Replace and tighten the oil breather cap. kerosene. compressed air. filling/breather cap.
  • Page 28 7. MAINTENANCE Cleaning the air filter upper body EVERY HOURS Loosen hooks and remove Loosen fixing nuts of air Remove air filter upper Clean upper body and air filter bowl. filter upper body. body. foam element with kerosene or solvent. Fill the bowl with oil up to Dry with compressed Reassemble.air filter upper...
  • Page 29 7. MAINTENANCE Changing engine oil EVERY HOURS Place a suitable tray under Drain the engine oil into Replace the oil drain tap Remove the oil the oil sump . Loosen the the tray. and tighten securely . filling/breather cap. oil drain tap. Fill with recommanded Replace the oil Check engine oil level with...
  • Page 30 7. MAINTENANCE Changing engine oil filter EVERY HOURS (Engine oil must also be changed while changing the engine oil filter) Remove oil filter by Dispose of the used filter Lubricate new filters Install the oil filter by unscrewing it.Empty the oil by giving it to your service rubber gasket with clean tightening with hand.
  • Page 31 7. MAINTENANCE Changing the fuel filter EVERY HOURS Place a suitable tray under Drain the fuel tank Install new filter cartridge Reassemble filter cover the fuel tank and loosen completely ,then remove with new gaskets. and tighten fixing bolt. the filter cover fixing bolt. the bolt ,cover and filter cartridge .
  • Page 32 7. MAINTENANCE Cleaning the engine cooling fins (*) EVERY HOURS Remove air shroud fixing Remove ait shroud. Clean the cooling fins of cylinder and screws. cylinder head with a brush and kerosene. (*) NOTE : Depending of engine version removal of rope pulley, flywheel,air shroud, air filter,exhaust muffler and side panels may be necassary to clean the cooling fins.
  • Page 33 7. MAINTENANCE Tightening the fuel injection pipe unions EVERY HOURS Tighten the fuel injection pipe Tighten the fuel injection pipe union nut (injection pump side). union nut (injector side).
  • Page 34 7. MAINTENANCE EVERY HOURS Check valve-rocker arm Check injector nozzle clearances and adjust if opening pressure and necessary. adjust if necessary. Valve clearance (cold Injector nozzle opening engine) : pressure : 0,15 - 0,20 mm 190 - 200 kg/cm NOTE : These operations necessitate special tools and skills and must be done at authorized service stations.

  • Page 35: Troubleshooting

    8. TROUBLESHOOTING TABLE 1. Engine does not start Probable cause Remedy Dirt in the fuel system. Water in the fuel system. Clean fuel filter,fuel pipe and hose.Change fuel. Fuel becomes too thick to flow freely. Use Diesel fuel up to the specifications. There is air in the fuel system.
  • Page 36 8. TROUBLESHOOTING TABLE 2. Insufficient power Probable cause Remedy Check whether fuel valve is open (if equipped). Clogging in fuel filter or fuel lines Check/clean fuel filter and fuel lines. Insufficient pumping of fuel. Check fuel injection pump, replace faulty parts.(*) Insufficient pulverization of fuel, injector nozzle faulty or Check injector.Adjust injector opening pressure.(*) low injection pressure.
  • Page 37 8. TROUBLESHOOTING TABLE 4. Black smoke from the exhaust Probable cause Remedy Reduce load, check whether the equipment is Engine is overloaded suitable to the characteristics of the engine. Consult your Dealer for correct equipment for the engine. (1) Check injection pressure and the pulverization of Insufficient pulverization of fuel, injector nozzle faulty or the fuel.
  • Page 38 8. TROUBLESHOOTING TABLE 7. Engine does not run smoothly Probable cause Remedy Check the functioning of the speed regulator. Check Engine speed is not steady. fuel system , bleed air if necessary.(*) Abnormal noises. Check every moving/loose part carefully.(*) Sudden black smoke from the exhaust. Check fuel system, especially the injector nozzle.(*) (*) These operations must be done at Anadolu Motor Authorized Service Stations.

  • Page 39: Storage

    9. STORAGE OF THE ENGINE In case you will not use your engine for a long period of time (1 - 6 months) take the following precautions: a. Clean the air filter d. Clean and dry the cooling fins and the exterior of the b.
  • Page 40 9. STORAGE OF THE ENGINE f. Store the engine as follows: Turn the engine crankshaft Close the exhaust opening Close the intake opening Cover the engine with clockwise to bring it to the with a sticky band. with a sticky band. plastic bag and store in a top dead center of the dry place.

  • Page 41: Electric Wiring Diagram

    10. ELECTRIC WIRING DIAGRAM  The battery cables must not be disconnected while the For electric start types ; engine is running.Otherwise the voltage regulator will be Please note the following points: damaged.  In case the engine is mounted on rubber mounts, it is ...
  • Page 42 10. ELECTRIC WIRING DIAGRAM Electric wiring diagram [Electric start types] (Flywheel alternator, voltage regulator for battery charging) Battery is sold separately 12V, 60 A-h from the engine.

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