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GrowSpan Gothic Premium H5CRU Assembly Instructions Manual

30' wide with roll-up sides
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GrowSpan
30' Wide with Roll-Up Sides (All H5 Models — CRU & FRU)
Diagram may show a building of a different length and style. Frame shown may include a side panel option that differs from actual
building. High tunnel shows customer-supplied baseboards and ribbon boards. Actual cover material may differ.
©2019 All Rights Reserved. Reproduction
prohibited without permission.
Revision date: 06.28.19
Gothic Premium High Tunnels
™
30' Wide H5 Series High Tunnels: All
Standard Lengths.
1

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Summary of Contents for GrowSpan Gothic Premium H5CRU

  • Page 1 GrowSpan Gothic Premium High Tunnels ™ 30' Wide with Roll-Up Sides (All H5 Models — CRU & FRU) Diagram may show a building of a different length and style. Frame shown may include a side panel option that differs from actual building.

  • Page 2: Safety Precautions

    READ THIS DOCUMENT BEFORE YOU BEGIN present before preparing the site, setting ground posts (if equipped), or anchoring the structure. Thank you for purchasing this GrowSpan high tunnel. • Location should be away from structures that could When properly assembled and maintained, this product cause snow to drift on or around building.

  • Page 3: Required Tools

    Important Information REQUIRED TOOLS ASSEMBLY Following instructions as presented will help ensure The following list identifies the main tools needed for assembly. Additional tools and supports may be needed proper assembly. Failing to follow these steps may result depending on structure and location. in an improperly assembled and anchored structure.
  • Page 4 Baseboards and Ribbon Boards — Required BASEBOARD (REQUIRED) DIAGRAMS ARE NOT TO SCALE. A customer-supplied baseboard is required. End View Minimum baseboard dimensions: 2" x 6". Use treated lumber for best results if allowed. Splice baseboard between rafters as shown for best results.

  • Page 5: Parts Identification

    Parts Identification 111613Z144 (120' Lengths Only) NOTE: Some parts are not shown. 100441 and FAH322B FALB32B FAMF03B FA4652 Wood 103496 QH1330 100443 Magnetic Gear Box Bracket 5/16" x 3-1/2" 5/16" Nut Grip Screws 5/16" Flat Washer Nut Setter Carriage Bolt 111818 102197 Aluminum FA4482B...
  • Page 6 Overview GrowSpan 30' Wide ™ Drawing may show a model of a different length. Refer to Quick Start section located near back of this guide for on- H5 Series High Tunnels center measurements and post layout. OVERVIEW This section describes assembling your building frame.
  • Page 7 Prepare and Square the Building Site PREPARE BUILDING SITE SQUARE SITE: GENERAL STEPS A level site is required to accurately and safely construct Additional building site preparation techniques and help is the building. Consult the services of a qualified contractor available on-line.
  • Page 8 Ground Posts The following steps describe one way to layout the site and mark ground post positions. There are others. Consult the services of a qualified contractor experienced with the construction of similar buildings to prevent unforeseen issues. Complete these steps: 1.
  • Page 9 Drive Ground Posts DRIVE GROUND POSTS Required parts and equipment: Rafter • Ground Posts (30G190SS501) • Ground Post Driver (116040) • Gloves & Eye and Hearing Protection Hole Position • Four (4) QH1404 Band Clamps for posts only at each end. NOTE: Drive all posts to same height (24"...

  • Page 10: Rafter Assembly

    Rafter Assembly — Style A RAFTER ASSEMBLY After setting ground posts, continue with rafter assembly. Secure each rafter joint using an FAH322 (5/16") carriage bolt (1), FAMF03B flat washers (2), and FALB32B nut (1). NOTE: All rafter assemblies consist of three (3) main rafter sections (not including the ground posts). Consult rafter diagrams in Quick Start section of these instructions before and during rafter assembly process for details.
  • Page 11 Rafter Assembly — Style B MID RAFTERS WITH SUPPORTS — STYLE B Upper struts and crossbars attach to rafters using band clamps. During assembly of the Style B rafter, slide the band clamps onto rafter tubes and assembled crossbar before you install the connecting bolts and attach crossbar to rafter.

  • Page 12: Frame Assembly

    Frame Assembly FRAME ASSEMBLY Use the diagrams and information that follow to assemble main frame. ATTENTION: Rafters are heavy. Always lift rafter from two separate points to prevent damage and injury. Examine site to determine the best way to move rafters into position and to set them onto each set of ground posts. Review the Side Profile diagram for your high tunnel to determine positions of Style A and Style B rafters.
  • Page 13 Frame Assembly FRAME ASSEMBLY (continued) After setting and bracing the first end rafter, set the second rafter (Rafter Style B) and slide the plain end of a purlin pipe (131S075) into the 102857 end clamp at the locations shown. Consult technical diagrams for connection details. Slide the free, swaged/tapered end of each purlin pipe through a 102547 cross connector placed over the second rafter in the same positions.
  • Page 14 Frame Assembly FRAME ASSEMBLY (continued) Actual frame may differ from example. Customer-supplied rafter-spacing jig. H5_30_Wide_HT_Roll_Up Revision date: 06.28.19...
  • Page 15 Frame Assembly FRAME ASSEMBLY (continued) After setting and connecting first four (4) rafters using purlins and cross connectors, remove end rafter bracing and repeat steps to continue with assembly. Continue adding rafters and purlin pipes. Review Side Profile diagram in Quick Start section for designated rafter style positions.
  • Page 16 Side End Bay Strut Installation Install side struts as shown. After installing struts, drive a Tek screw through each band clamp and into the rafter pipe. Install Tek screws in locations that will not interfere with or contact the main cover when installed. Tape over screws if needed to protect cover material during installation.
  • Page 17 Anchor Assembled Frame ANCHOR ASSEMBLED FRAME Front/Back At this point, anchor the high tunnel frame. Consult the of Frame MUST READ document for anchoring information and Rafter suggestions. Call customer service at 1-800-245-9881 for additional anchoring information if needed. CAUTION: The anchor assembly is an integral part of the high tunnel construction.
  • Page 18 Install End Frame END FRAME ASSEMBLY This building includes end wall framing. Brackets and hardware are included for assembly. Use these steps to install the end wall framing and the supplied connecting hardware. Consult end frame diagrams in Quick Start section for additional details.
  • Page 19 Install End Panels END PANEL INSTALLATION After all end wall framing is installed, locate the end panels and place one at each end of the assembled frame. CC6214 Fabric Clip Panel Pocket Ground Level Complete these steps: 1. Locate the CC6214 fabric clips and divide the quantity in half.
  • Page 20 Attach Roll-Up Door Hardware ASSEMBLE AND ATTACH ROLL-UP DOOR CONDUIT FA4482B Tek Complete these steps after installing end panels. Screw 1. Use pipe diagram below and in Quick Start section to gather the parts for the roll-up conduit assembly. 2. Assemble as shown in graphics. 3.
  • Page 21 Baseboard Installation — Required BASEBOARD INSTALLATION — REQUIRED Interior Rafter Gather the parts: • 2" x 6" treated (if allowed) lumber (supplied by customer). • 1/4" x 4" Carriage Bolts (FAH009B), FAME50B (1/4") flat washers, and FALB01B (1/4") nuts (included). When properly installed, baseboard runs length of frame Baseboard at ground level.
  • Page 22 Install Ribbon Board — Required RIBBON BOARD INSTALLATION Gather parts: • Ribbon Board Material: 2" x 6" treated lumber (supplied by customer) to attach to rafters. • 1/4" x 4" carriage bolts (FAH009B), FAME50B (1/4") flat washers, and FALB01B (1/4") nuts (included). Size and type of material may require alternative steps.
  • Page 23 Install Ribbon Board — Required RIBBON BOARD INSTALLATION (continued) 2" x 6" Board 1/4" x 4" carriage bolts (FAH009B), 1/4" flat washers FAME50B, and FALB01B 1/4" nuts. Ribbon Board ATTENTION: Ground level to bottom of ribbon board: Approximately 48". Ground Level Revision date: 06.28.19 H5_30_Wide_HT_Roll_Up...
  • Page 24 Attach Poly Latch U-Channel to Ribbon Board INSTALL POLY LATCH U-CHANNEL — TWO (2) RUNS ALONG EACH SIDE Gather parts and tools: • Drill and 3/16" bit. • Aluminum U-Channel (102197) • Tape measure and marker • FA4652 wood screws (spaced every 16") •...
  • Page 25 Attach 102197 U-Channel to Top of End Rafters MAIN COVER INSTALLATION (Film or 5.2 oz Fabric) Gather parts: The steps to install cover include: • Aluminum U-Channel (102197) 1. Attach poly latch u-channel along high tunnel sides and • FA4482B Tek screws (spaced every 16") tops of high tunnel end rafters.
  • Page 26 Attach Corner 102197 U-Channel Corner 102197 u-channel is installed to allow for winterization of high tunnel during cool weather or during the non- growing season. It allows the operator to secure the roll-up sides to the end rafters when sides are closed. Install a section of 102197 u-channel at each frame corner between the ribbon board and the baseboard.
  • Page 27 Attach 111613Z144 U-Channel – 120' Long Only Buildings 120' long include a two-panel main cover consisting of two Gather Parts: (2) identical sections. Each 62' section covers one-half of the frame. Complete steps on this page to attach the 111613Z144 double •...
  • Page 28 Film (or 5.2 oz) Cover Installation INSTALL MAIN COVER — SINGLE-LAYER FILM (OR 5.2 OZ) MATERIAL WEAR EYE PROTECTION Unpack main cover and pull into place. Ropes or straps are typically used to pull cover material WHEN onto and over frame. Continue with the following procedure. INSTALLING SPRING WIRE! Gather parts:...
  • Page 29 Film (or 5.2 oz) Cover Installation 2. Along film edge that will be pulled over frame, tie pull rope (or strap) around a tennis ball, for example, and Tennis ball tied toss free end of rope over frame. See photo. to film.
  • Page 30 Film (or 5.2 oz) Cover Installation INSTALL MAIN COVER (continued) ATTENTION: Ensure enough cover material is 10. Trim excess cover material if desired. present to lock into end rafter u-channel. Typically, ATTENTION: Allow some material to remain. This cover material is cut longer/wider than required. For easier anchoring, allow approximately 10"...
  • Page 31 Install Roll-Up Side Components INSTALL ROLL-UP SIDES Upper channel for main cover Complete the following steps: 1. Locate a roll-up side panel (DD) and roll it out along side of the frame. Position panel pocket away from frame. See diagram below.
  • Page 32 Install Roll-Up Side Components ASSEMBLE ROLL-UP SIDE CONDUIT Continue with this procedure: Gather parts: 1. Using one CC6212 fabric clip at each rafter and FA4482B screws, secure panel to conduit. • Pipe 75'' swaged (131S075) • Tek screws (FA4482B) & duct tape Roll side panels so they wrap toward inside or The roll-up side conduit assembly slides into panel...
  • Page 33 Install Roll-Up Side Components Gather parts: Top View Rafter • Aluminum channel (102570) and drive handle (102480) • Gearbox (103496) and gearbox drive (102717) • Mounting plate (103544), bearing (102569), and Adjust Step 4 threaded rod (FAK26) • 3/8" nuts (FALB04B) and 3/8" washers (FAME08B) TWIST-OF-THE-WRIST ASSEMBLY The Twist-of-the-Wrist Assembly is designed to roll up the side panel.
  • Page 34 Install Roll-Up Side Components TWIST-OF-THE-WRIST — continued 9. Attach the Twist-of-the-Wrist gearbox to the mounting plate using hex head bolts. 5. Select bearing bracket and attach bearings as needed. (In some instances, bearings ship already attached.) Assemble as follows if needed: 5/16"...
  • Page 35 Install Roll-Up Side Components TWIST-OF-THE-WRIST ASSEMBLY (continued) 12. Slide Twist-of-the-Wrist assembly onto guide channel from ground end. (This is free end of guide channel.) 13. Using gearbox with square shaft installed, determine needed length of roll-up conduit (which is attached to panel) and cut to length so conduit end can connect to gearbox shaft.
  • Page 36 Install Roll-Up Side Components TWIST-OF-THE-WRIST ASSEMBLY (continued) 14. Measure 1/2" in from end of roll-up conduit, center-punch location on pipe, and drill a 5/16" hole through conduit. 1/2" Step 15: Align holes. 15. Insert a tubing adapter into conduit and align holes of adapter with drilled holes in conduit. 16.
  • Page 37 Install Anti-Billow Ropes INSTALL ANTI-BILLOW ROPES Ribbon Board: Roof Anti-billow ropes secure panels when they are fully or partially open. Using the Covered with film or diagrams below, complete the anti-billow rope installation. 5.2 oz cover ATTENTION: INSTALL ANTI-BILLOW ROPE IN SHORT SECTIONS ALONG EACH SIDE TO KEEP PANEL SECURE IN CASE ROPE BREAKS.
  • Page 38 Wind Panel Information & Installation INSTALL THE WIND PANEL ACCESSORY (OPTIONAL) 3. Place a 2' x 6' wind panel over the end of the drop- down curtain at one corner of the shelter and align it Wind panels protect the drop-down curtain at each with the end rafter as shown below.
  • Page 39 Shelter Care and Maintenance SHELTER CARE AND MAINTENANCE Proper care and maintenance of shelter is important. Space below is reserved for customer notes. Check these items periodically to properly maintain the shelter: • Regularly check cover to ensure it remains tight and in proper repair.
  • Page 40 Quick Start Guide 30' Wide Frame Frame length of your building may differ from what is shown. 30'- 1/16" Width F F R R O O N N T T Grid Represents 12" Squares COVER MATERIAL • 6 ml FILM FOR "C" MODELS •...
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  • Page 55 NOTES Space below is reserved for customer notes. Revision date: 06.28.19 H5_30_Wide_HT_Roll_Up...

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